Shaft inserting equipment for magnetic sheet cylinder

By designing a shaft insertion equipment for magnetic cylinders, using clamping seats and fixing grooves to ensure accurate plugging of the central shaft, the problems of inaccurate installation depth and interference are solved, and the installation quality is improved.

CN222839533UActive Publication Date: 2025-05-06NINGBO MINGZHONG AUTOMATION TECH CO LTD
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Patent Information

Application Number
CN202420785142.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-04-16
Publication Date
2025-05-06
Estimated Expiration
2034-04-16

AI Technical Summary

Technical Problem

During the forming process of the electromagnetic motor, inaccurate installation depth and installation interference are prone to problems such as inaccurate installation depth and poor installation quality during the installation process of the central shaft and the magnetic cylinder, resulting in poor installation quality.

Method used

A shaft insertion device for magnetic cylinders is designed, including a fixed base, a clamping seat and a fixing groove, clamping the central shaft through the clamping seat, and using a fixing groove and a avoidance hole to ensure the accurate plug-in depth of the central shaft, while avoiding installation interference through a movable fixed base design.

Benefits of technology

The accurate installation of the central axis and the magnetic cylinder is achieved, avoiding the problems of inaccurate installation depth and installation interference, and improving the installation quality and efficiency.

✦ Generated by Eureka AI based on patent content.

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    Figure CN222839533U_ABST
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Abstract

The utility model discloses shaft inserting equipment for a magnetic sheet cylinder, which comprises a body, the body is used for inserting a central shaft on the axis of the magnetic sheet cylinder, the body comprises a fixing base used for fixing the magnetic sheet cylinder, a clamping seat used for clamping the central shaft is arranged above the fixing base, and the clamping seat is used for clamping the central shaft. The clamping base is movably connected to the upper portion of the fixing base in the vertical direction, a fixing groove used for fixing the magnetic sheet cylinder is formed in the fixing base, an avoiding hole allowing the center shaft to penetrate through is formed in the axis of the groove bottom of the fixing groove, and the fixing base is movably connected into equipment in the horizontal direction. And the fixed base leaves the mounting station. According to the shaft inserting equipment for the magnetic sheet cylinder, the installation accuracy of the magnetic sheet cylinder and the center shaft can be guaranteed, and interference can be avoided in the installation process.
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Description

Technical Field

[0001] The utility model relates to the field of magnet product processing, in particular to a shaft inserting device for a magnetic sheet cylinder. Background Art

[0002] During the forming process of some electromagnetic motors, the rotor inside includes a magnetic cylinder and a central shaft. A plurality of magnetic sheets are evenly arrayed on the circumference of the magnetic cylinder, wherein the magnetic cylinder and the central shaft are connected by an interference fit. The magnetic sheets on the outer ring stator drive the magnetic cylinder to rotate, thereby driving the central shaft to rotate, so as to realize the conversion of magnetic energy into kinetic energy.

[0003] In some motors, the center shaft needs to pass through the magnetic cylinder to facilitate the center shaft to achieve double-end drive or other double-end functions, but this can easily cause the center shaft to be longer, and problems such as inaccurate installation depth and installation interference may occur during the installation of the center shaft, which in turn causes installation quality problems between the center shaft and the magnetic cylinder. Summary of the invention

[0004] The technical problem to be solved by the utility model is to provide a shaft inserting device for a magnetic sheet drum which can ensure the installation accuracy of the magnetic sheet drum and the central shaft and avoid interference during the installation process.

[0005] The technical solution adopted by the utility model to solve the above-mentioned problem is: a shaft insertion device for a magnetic film tube, comprising a main body, the main body is used to insert a central shaft on the axis of the magnetic film tube, the main body includes a fixed base for fixing the magnetic film tube, a clamping seat for clamping the central shaft is provided above the fixed base, the clamping seat is connected to the top of the fixed base by movement along the vertical direction, the fixed base is provided with a fixing groove for fixing the magnetic film tube, the groove bottom axis of the fixing groove is provided with an avoidance hole for the central shaft to pass through, the fixed base is connected to the inside of the device by movement along the horizontal direction, and when the central shaft is installed on the clamping seat, the fixed base leaves the installation station.

[0006] Compared with the prior art, the utility model has the following advantages: during the installation process, the central axis is clamped by a clamping seat, which is arranged above the fixed groove, and an avoidance hole for the central axis to pass through is provided at the bottom of the fixed groove. When the clamping seat moves with the central axis toward the fixed base to insert the central axis into the magnetic film cylinder, the magnetic film cylinder will not move due to the limit of the bottom of the fixed groove, and the central axis can continue to penetrate the avoidance hole after being inserted into the magnetic film cylinder, thereby ensuring the penetration depth of the central axis and making the insertion depth between the central axis and the magnetic film cylinder accurate. At the same time, because the central axis The length of the central shaft is relatively long. When installing the central shaft into the clamping seat, there may be installation interference between the central shaft and the fixed base, making it difficult to install the central shaft into the fixed base. Therefore, the fixed base is designed to be movable. When installing the central shaft, the fixed base leaves the installation position to facilitate the insertion of the central shaft into the clamping seat. After the installation of the central shaft is inserted into the clamping seat, the fixed base is reset to the installation position to insert the central shaft into the magnetic film tube, thereby avoiding the installation interference problem caused by the excessive length of the central shaft and making the installation process smoother.

[0007] As an improvement of the present invention, the fixed base is fixedly connected to a moving platform, the moving platform has moving guide rails on both sides, and a driving motor is provided at one end of the moving platform in the moving direction. Through the improvement and the design of the driving motor, the accuracy of the movement of the fixed base can be ensured, and the fixed base can maintain an accurate moving distance during the process of moving away from the installation position and then resetting to the installation position. The design of the moving guide rails on both sides can ensure the stability of the movement of the fixed base and avoid the deflection of the fixed base during the movement, thereby ensuring that the fixed base remains coaxial with the center axis after moving away and resetting, thereby ensuring the accuracy of the installation.

[0008] As an improvement of the present utility model, the fixed base includes an adjustment base and a movable base, the fixed groove is arranged in the movable base, and the movable base can be movably connected to the upper end of the adjustment base, and the upper end of the adjustment base is provided with an adjustment groove for the movable base to be movably connected, and the setting direction of the adjustment groove is perpendicular to the moving direction of the fixed base. Through the improvement, in order to ensure the versatility of the equipment, the equipment will be designed to be adjustable. When installing different magnetic film tubes and central axes, the axis position of the alignment may be offset. When the clamping seat moves in the vertical direction, the change of its coaxial movement is reduced. On the fixed base, it can complete the change in one direction of the coaxial movement by adjusting the moving parameters through the moving function of the driving motor. At this time, it only needs to add an adjustment structure in the same horizontal plane and perpendicular to the moving direction of the fixed base to complete the coaxial movement change requirements. The vertical design is more convenient for adjustment and control. Therefore, when replacing different magnetic film tubes and central axes, the parameters of the moving seat and the driving motor are used to adjust the new alignment axis to ensure the accuracy of the central axis insertion.

[0009] As an improvement of the utility model, spiral adjustment push rods are provided at both ends of the adjustment groove along the moving direction, long waist holes are provided along the moving direction of the moving seat at the four corners of the moving seat, and fixing holes corresponding to the long waist holes are provided on the adjustment seat. After the adjustment of the moving seat is completed, the long waist holes and the fixing holes are connected by fasteners to fix the adjustment seat and the moving seat. Through the improvement, when the moving seat is adjusted, the adjustment distance is very small. The adjustment through the spiral adjustment push rod has the same principle as that of a jack, which belongs to a conventional structure. The amplitude of manual adjustment can be expanded to ensure the small distance adjustment of the moving seat, thereby realizing coaxial high-precision alignment. After completing the coaxial movement alignment, the moving seat is fixed on the adjustment seat, and the design of the long waist holes is to ensure that the moving seat and the adjustment seat can still be fixedly connected after the movement adjustment.

[0010] As an improvement of the present invention, the movable seat includes a connecting block and a mounting block, the mounting block is fixedly connected to the upper end of the connecting block, the avoidance hole is arranged in the connecting block, the slot hole of the fixing groove is arranged in the mounting block, and the slot bottom of the fixing groove is the upper surface of the connecting block. Through the improvement, the movable seat is designed in a split manner, the fixing groove is processed on the mounting block, and the avoidance hole is processed on the connecting block, so that the processing of the movable seat is easier. At the same time, as long as the height of the upper end surface of the connecting block is guaranteed, the installation height of the magnetic sheet tube can be guaranteed. Compared with processing a blind hole fixing slot, the processing accuracy is also higher, so that the insertion depth of the center axis can be more accurate.

[0011] As an improvement of the present invention, the connecting block and the mounting block are fixedly connected by fasteners, and limit strips are provided on opposite sides of the connecting block, and limit planes are provided on opposite sides of the mounting block, and the two limit planes are respectively abutted against the two limit strips. Through the improvement, because the connecting block and the mounting block are fixedly connected by fasteners, when the fasteners are tightened and fixed, the mounting block is prone to slight deflection, which can easily cause coaxial offset of the fixing groove. Through the design of the limit strips abutting against the limit planes, the deflection of the mounting block during the tightening of the fasteners can be avoided, thereby better ensuring the accuracy of the center axis insertion into the magnetic sheet tube.

[0012] As an improvement of the utility model, a first detection probe for detecting the presence or absence of a magnetic film tube is provided on both sides of the installation station. Through the improvement, it is used to confirm that a magnetic film tube has been installed on the fixed base when the fixed base is at the installation station, so that the central axis can be inserted and installed to avoid invalid movement of the central axis.

[0013] As an improvement of the present invention, the clamping seat includes a pneumatic connecting tube, which has four clamping blocks evenly arrayed in the circumferential direction. When the center shaft is inserted into the pneumatic connecting tube, the pneumatic connecting tube controls the four clamping blocks to approach the center shaft and clamp the center shaft through air pressure. Through the improvement, after the center shaft is inserted into the pneumatic connecting tube and abuts against the bottom of the pneumatic connecting tube, the pneumatic connecting tube controls the four clamping blocks to clamp the center shaft, which can ensure the uniformity of force on the center shaft after clamping and ensure the plug-in stability of the center shaft.

[0014] As an improvement of the utility model, a clamping opening is provided at the clamping connection between the clamping block and the central axis, and the clamping opening is provided with two clamping surfaces tangent to the surface of the central axis. Through the improvement, the abutment surface is increased by clamping with four clamps, which can enhance the centrality and stability of the clamping block on the central axis.

[0015] As an improvement of the utility model, the lower end of the pneumatic connecting tube is provided with a second detection probe for detecting the presence of a center axis. Through the improvement, it is used to confirm whether there is a center axis on the clamping seat, thereby avoiding invalid action of the clamping seat when inserting and installing the center axis. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 It is a schematic diagram of the overall structure of the utility model.

[0017] Figure 2 It is a schematic diagram of the connection structure of the fixed base of the utility model.

[0018] Figure 3 It is a schematic diagram of the cross-sectional structure of the fixed base of the utility model.

[0019] Figure 4 It is a schematic diagram of the structure of the clamping seat of the utility model.

[0020] Figure 5 It is a schematic diagram of the structure of the clamping block clamping the central axis of the utility model.

[0021] As shown in the figure: 1. Magnetic sheet tube, 2. Center axis, 3. Fixed base, 3.1. Fixed groove, 3.2. Avoidance hole, 3.3. Adjustment seat, 3.3.1. Adjustment groove, 3.3.2. Screw adjustment push rod, 3.4. Moving seat, 3.4.1. Long waist hole, 3.4.2. Connecting block, 3.4.3. Mounting block, 3.4.4. Limiting strip, 3.4.5. Limiting plane, 4. Clamping seat, 4.1. Air pressure connecting tube, 4.2. Clamping block, 4.2.1. Clamp, 5. Moving platform, 5.1. Moving guide rail, 5.2. Driving motor, 6. First detection probe, 7. Second detection probe. DETAILED DESCRIPTION

[0022] The embodiments of the present utility model are further described below in conjunction with the accompanying drawings.

[0023] like Figure 1-3 As shown, a shaft insertion device for a magnetic film tube includes a main body, and the main body is used to insert a central shaft 2 on the axis of the magnetic film tube 1. The main body includes a fixed base 3 for fixing the magnetic film tube 1, and a clamping seat 4 for clamping the central shaft 2 is provided above the fixed base 3. The clamping seat 4 is connected to the top of the fixed base 3 along the vertical direction. A fixing groove 3.1 for fixing the magnetic film tube 1 is provided on the fixed base 3, and an avoidance hole 3.2 for the central shaft 2 to pass through is provided on the bottom axis of the fixing groove 3.1.

[0024] The fixed base 3 is connected in the equipment for horizontal movement. The fixed base 3 is fixedly connected to a moving platform 5. The moving guide rails 5.1 are provided on both sides of the moving platform 5. A driving motor 5.2 is provided at one end of the moving direction of the moving platform 5. When the central axis 2 is installed on the clamping seat 4, the fixed base 3 leaves the installation position. When the central axis 2 is inserted into the magnetic film tube 1, the fixed base 3 is reset to the installation position.

[0025] The fixed base 3 includes an adjustment base 3.3 and a movable base 3.4, the fixed groove 3.1 is arranged in the movable base 3.4, the movable base 3.4 is movably connected to the upper end of the adjustment base 3.3, the upper end of the adjustment base 3.3 is provided with an adjustment groove 3.3.1 for movable connection of the movable base 3.4, the setting direction of the adjustment groove 3.3.1 is perpendicular to the moving direction of the fixed base 3, the two ends of the adjustment groove 3.3.1 along the moving direction are provided with spiral adjustment push rods 3.3.2, the four corners of the movable base 3.4 are provided with long waist holes 3.4.1 arranged along the moving direction of the movable base 3.4, the adjustment base 3.3 is provided with fixing holes corresponding to the long waist holes 3.4.1, after the adjustment of the movable base 3.4 is completed, the long waist holes 3.4.1 are connected by fasteners And a fixing hole to fix the adjustment seat 3.3 and the movable seat 3.4, the movable seat 3.4 includes a connecting block 3.4.2 and a mounting block 3.4.3, the mounting block 3.4.3 is fixedly connected to the upper end of the connecting block 3.4.2, the avoidance hole 3.2 is arranged in the connecting block 3.4.2, the slot hole of the fixing groove 3.1 is arranged in the mounting block 3.4.3, the bottom of the fixing groove 3.1 is the upper surface of the connecting block 3.4.2, the connecting block 3.4.2 and the mounting block 3.4.3 are fixedly connected by fasteners, the connecting block 3.4.2 is provided with limit strips 3.4.4 on opposite sides, the mounting block 3.4.3 is provided with limit planes 3.4.5 on opposite sides, and the two limit planes 3.4.5 are respectively against the two limit strips 3.4.4.

[0026] A first detection probe 6 for detecting the presence or absence of a magnetic film tube 1 is provided on both sides of the installation station. The first detection probe 6 is a laser beam probe, which is divided into a laser emitting part and a laser receiving part. When a magnetic film tube 1 is provided on the installation station, the laser receiving part will not be able to receive the laser emitted by the laser emitting part, thereby judging that there is a magnetic film tube 1 on the installation station.

[0027] like Figure 4-5 As shown, in Figure 4 In the embodiment, part of the connecting rod for ensuring the connection strength is deleted, and the clamping seat 4 includes a pneumatic connection tube 4.1, and the pneumatic connection tube 4.1 has four clamping blocks 4.2 arranged evenly in the circumferential direction. When the central shaft 2 is inserted into the pneumatic connection tube 4.1, the pneumatic connection tube 4.1 controls the four clamping blocks 4.2 to approach the central shaft 2 and clamp the central shaft 2 through air pressure, and a clamping opening 4.2.1 is provided at the clamping connection between the clamping block 4.2 and the central shaft 2, and the clamping opening 4.2.1 is provided with two clamping surfaces tangent to the surface of the central shaft 2. The pneumatic connection tube 4.1 belongs to conventional technology, and its principle is the same as that of the driving cylinder, but the four clamping blocks 4.2 are driven at the same time to clamp the central shaft 2 through air pressure diversion.

[0028] A second detection probe 7 for detecting the presence or absence of the central axis 2 is disposed at the lower end of the air pressure connection tube 4.1. The second detection probe 7 is also a laser beam probe.

[0029] like Figure 1 As shown, during the installation process, the clamping seat 4 is first driven to move upward, and the fixed base 3 moves toward the inside of the equipment. At this time, the clamping seat 4 is fully separated from the fixed base 3, and the center shaft 2 is manually inserted into the clamping seat 4. Under the judgment of the second detection probe 7, the equipment automatically drives the air pressure connection tube 4.1 to make the four clamping blocks 4.2 clamp the center shaft 2 and correct the centering, and then the fixed base 3 is reset to the installation position, and the magnetic film tube 1 is manually placed in the fixed groove 3.1. Under the judgment of the first detection probe 6, the equipment starts to drive the clamping seat 4 to press down, so that the center shaft 2 is inserted into the magnetic film tube 1. After completing the insertion of the center shaft 2, the clamping seat 4 releases the center shaft 2, rises and resets, and then takes out the finished product to complete the plug-in work of the center shaft 2.

[0030] The above description is only for the best embodiment of the utility model, but it cannot be understood as a limitation of the claims. The utility model is not limited to the above embodiments, and its specific structure is allowed to be changed. All changes made within the protection scope of the independent claims of the utility model are within the protection scope of the utility model.

Claims

1. A shaft insertion device for a magnetic film cylinder, comprising a body, characterized in that: The main body is used to insert a central axis (2) on the axis of the magnetic film tube (1), and the main body includes a fixed base (3) for fixing the magnetic film tube (1). A clamping seat (4) for clamping the central axis (2) is provided above the fixed base (3). The clamping seat (4) is connected to the top of the fixed base (3) by movement in the vertical direction. A fixed groove (3.1) for fixing the magnetic film tube (1) is provided on the fixed base (3). An avoidance hole (3.2) for the central axis (2) to pass through is provided on the bottom axis of the fixed groove (3.1). The fixed base (3) is connected to the equipment by movement in the horizontal direction. When the central axis (2) is installed on the clamping seat (4), the fixed base (3) leaves the installation station.

2. The shaft inserting device for magnetic disc drum according to claim 1, characterized in that: The fixed base (3) is fixedly connected to a movable platform (5), the movable platform (5) has movable guide rails (5.1) on both sides, and a driving motor (5.2) is provided at one end of the movable platform (5) in the moving direction.

3. The shaft inserting device for magnetic film cylinder according to claim 2, characterized in that: The fixed base (3) comprises an adjustment base (3.3) and a movable base (3.4); the fixed groove (3.1) is arranged in the movable base (3.4); the movable base (3.4) is movably connected to the upper end of the adjustment base (3.3); the upper end of the adjustment base (3.3) is provided with an adjustment groove (3.3.1) for movably connecting the movable base (3.4); the setting direction of the adjustment groove (3.3.1) is perpendicular to the moving direction of the fixed base (3).

4. The shaft inserting device for magnetic film cylinder according to claim 3, characterized in that: The two ends of the adjustment groove (3.3.1) along the moving direction are provided with spiral adjustment push rods (3.3.2); the four corners of the moving seat (3.4) are provided with long waist holes (3.4.1) arranged along the moving direction of the moving seat (3.4); the adjustment seat (3.3) is provided with fixing holes corresponding to the long waist holes (3.4.1); after the adjustment of the moving seat (3.4) is completed, the long waist holes (3.4.1) and the fixing holes are connected by fasteners to fix the adjustment seat (3.3) and the moving seat (3.4).

5. The shaft inserting device for magnetic film cylinder according to claim 3, characterized in that: The movable seat (3.4) comprises a connecting block (3.4.2) and a mounting block (3.4.3); the mounting block (3.4.3) is fixedly connected to the upper end of the connecting block (3.4.2); the avoidance hole (3.2) is arranged in the connecting block (3.4.2); the slot hole of the fixing slot (3.1) is arranged in the mounting block (3.4.3); and the bottom of the fixing slot (3.1) is the upper surface of the connecting block (3.4.2).

6. A shaft inserting device for a magnetic film cylinder according to claim 5, characterized in that: The connecting block (3.4.2) and the mounting block (3.4.3) are fixedly connected by fasteners; limiting strips (3.4.4) are provided on opposite sides of the connecting block (3.4.2); limiting planes (3.4.5) are provided on opposite sides of the mounting block (3.4.3); and the two limiting planes (3.4.5) are respectively abutted against the two limiting strips (3.4.4).

7. The shaft inserting device for magnetic film cylinder according to claim 1, characterized in that: First detection probes (6) for detecting the presence or absence of the magnetic film tube (1) are provided on both sides of the installation station.

8. The shaft inserting device for magnetic film cylinder according to claim 1, characterized in that: The clamping seat (4) comprises a pneumatic connection tube (4.1), and four clamping blocks (4.2) are evenly arranged in an array in the circumferential direction of the pneumatic connection tube (4.1). When the central shaft (2) is inserted into the pneumatic connection tube (4.1), the pneumatic connection tube (4.1) controls the four clamping blocks (4.2) to approach the central shaft (2) and clamp the central shaft (2) through air pressure.

9. The shaft inserting device for magnetic film cylinder according to claim 8, characterized in that: A clamping opening (4.2.1) is provided at the clamping connection between the clamping block (4.2) and the central axis (2), and the clamping opening (4.2.1) is provided with two clamping surfaces that are tangent to the surface of the central axis (2).

10. The shaft inserting device for magnetic film cylinder according to claim 8, characterized in that: A second detection probe (7) for detecting the presence or absence of the central axis (2) is provided at the lower end of the air pressure connection tube (4.1).