Tension adjusting device for winding of motor binding tape
By designing a tension adjustment device for motor-binding strap winding including a total adjustment component, a split adjustment component, a large rotating plate and a guide component, the problem of uneven compression force and troublesome adjustment in manual winding is solved, and flexible tension adjustment of enameled wire and improved production efficiency are achieved.
Patent Information
- Application Number
- CN202420563112.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-03-22
- Publication Date
- 2025-05-06
- Estimated Expiration
- 2034-03-22
AI Technical Summary
In the existing motor winding technology, manual winding is prone to uneven or insufficient compression force, and when multiple sets of modules are wound at the same time, there is a lack of linkage adjustment components, resulting in troubles in adjustment and low production efficiency.
A tensioning force adjustment device for winding of motor tie straps is designed, including a general adjustment component, a sub-adjustment component, a large rotation plate and a guide component. The general adjustment component drives the rotation of the sub-adjustment component and the large rotation plate to achieve simultaneous tensioning and adjustment of multiple groups of enameled wires.
It realizes flexible tensioning and adjustment of enameled wire, improves production efficiency, simplifies the operation process, and avoids the problem of uneven compression force.
Smart Images

Figure CN222839535U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of motor winding, and in particular relates to a tension regulating device for winding a motor binding belt. Background Art
[0002] The enameled wire is wound on a winding die and tied with a cable tie, and then the tied enameled wire is placed in the motor stator to form a motor stator assembly. When the enameled wire is wound, a tensioning mechanism needs to be provided at the wire entry end to tension and guide the enameled wire cable to ensure the consistency and tightness of the enameled wire coil.
[0003] Chinese patent CN209562350U discloses a tensioning mechanism of a copper wire winding machine for a motor stator, which belongs to the field of motor stator winding machines. The tensioning mechanism of a copper wire winding machine for a motor stator includes a base plate, a wire support arm and a support plate. The wire support arm is a long rod structure, one end of the wire support arm is arranged on the base plate, and the other end of the wire support arm is inclined upward and is provided with a wire wheel group. A support plate is arranged on the rod body of the wire support arm near the base, and the support plate is supported on the base, and the support plate includes a wire hole.
[0004] When manually controlling the clamping force during manual winding, it is easy to have uneven clamping force or insufficient clamping force. Manual winding has low production efficiency, increased labor, and increased production costs. In the above document, one or more strands of copper wire pass through the wire hole and are tensioned and guided by the wire wheel group before being wound on the winding die. However, when winding, if multiple sets of winding dies need to be wound at the same time, there is a lack of linkage components between the multiple sets of wire wheel groups, and they need to be adjusted one by one during tension adjustment, which is more troublesome.
[0005] Currently, no effective solution has been proposed for the problems in the related technologies. Utility Model Content
[0006] In view of the problems in the related technology, the utility model proposes a tensioning force adjustment device for winding a motor binding belt to overcome the above-mentioned technical problems existing in the existing related technology.
[0007] In order to solve the above technical problems, the utility model is realized by the following technical solutions:
[0008] The utility model is a tensioning force regulating device for winding a motor binding belt, comprising a mounting seat, a bracket fixedly connected to the top of the mounting seat, a main adjustment component rotatably connected to the outer surface of the bracket, a plurality of sub-adjustment components fixedly connected to the outer surface of the main adjustment component, a large rotating plate rotatably connected to the ends of the plurality of sub-adjustment components, the outer surface of the large rotating plate rotatably connected to the inside of the bracket, the large rotating plate and the inside of the bracket are both rotatably connected to guide components, and the outer surface of the guide component is provided with enameled wire.
[0009] Furthermore, the main adjustment component includes a small rotating plate, which is rotatably connected to the outer surface of the bracket, the outer surface of the small rotating plate is threadedly connected with a locking bolt, the end of the locking bolt is fixedly connected with a locking knob, the outer surface of the small rotating plate is fixedly connected with a connecting seat, the interior of the connecting seat is rotatably connected with a rotating block, and the rotating block is fixedly connected to the sub-adjustment component.
[0010] Furthermore, the sub-adjustment component includes a first square rod, the first square rod is fixedly connected to the rotating block, the first square rod is slidably connected to the inside of the first square rod, the outer surface of the second square rod is provided with a square groove, the inside of the square groove is plugged with a plug-in rod, the outer surface of the first square rod is fixedly connected to a spring, the end of the plug-in rod is fixedly connected to a circular plate, and the circular plate is fixedly connected to the spring.
[0011] Furthermore, the guide assembly includes a first guide wheel and a second guide wheel, the first guide wheel is rotatably connected to the inside of the large rotating plate, and the second guide wheel is rotatably connected to the inside of the bracket.
[0012] Furthermore, an adjusting bolt is connected to the inner thread of the bracket, and an adjusting knob is fixedly connected to the end of the adjusting bolt.
[0013] Furthermore, a square plate is fixedly connected to the outer surface of the bracket, a limiting ring is fixedly connected to the outer surface of the square plate, and the enameled wire is passed through the inside of the limiting ring.
[0014] Furthermore, the bottom of the mounting seat is fixedly connected to a base, the top of the base is fixedly connected to a motor, and the output shaft end of the motor is fixedly connected to a winding die.
[0015] The utility model has the following beneficial effects:
[0016] 1. The utility model connects the sub-adjusting components with the large rotating plate. When a certain group of adjusting components is pulled, only the corresponding large rotating plate is driven to rotate, and the large rotating plate drives the guide components thereon to move, so that the staff can adjust the tension of a single group of enameled wires according to actual conditions, and the use is more flexible. By connecting the main adjusting component with the sub-adjusting component, after releasing the limit fixation of the main adjusting component, the main adjusting component is pushed to drive multiple groups of adjusting components to rotate the large rotating plate, so that the large rotating plate can adjust the positions of multiple groups of guide components at the same time to adjust the tension of the enameled wires.
[0017] 2. The utility model connects the adjusting bolt to the bracket, rotates the adjusting knob to drive the adjusting bolt to rotate, and the adjusting bolt moves downward to press the right end of the large rotating plate, so that the left end of the large rotating plate can rotate upward, so that the large rotating plate can tighten the enameled wire, and there is no need to pull the circular plate under the large rotating plate to release the limit on the second square rod, which is more convenient to use.
[0018] Of course, any product implementing the present invention does not necessarily need to achieve all of the advantages described above at the same time. BRIEF DESCRIPTION OF THE DRAWINGS
[0019] In order to more clearly illustrate the technical solutions of the utility model embodiments, the drawings required for describing the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without creative work.
[0020] Figure 1 It is a schematic diagram of the external contour structure of the utility model;
[0021] Figure 2 This is a schematic diagram of the support structure of the utility model;
[0022] Figure 3 For the utility model Figure 2 A schematic diagram of the structure enlargement in the middle;
[0023] Figure 4 This is a schematic diagram of the cross-sectional structure of the first square rod of the utility model.
[0024] In the accompanying drawings, the components represented by the reference numerals are listed as follows:
[0025] 1. Mounting seat; 2. Bracket; 3. General adjustment assembly; 301. Small rotating plate; 302. Locking bolt; 303. Locking knob; 304. Connecting seat; 305. Rotating block; 4. Sub-adjustment assembly; 401. First square rod; 402. Second square rod; 403. Square groove; 404. Connecting rod; 405. Spring; 406. Round plate; 5. Large rotating plate; 6. Guide assembly; 601. First guide wheel; 602. Second guide wheel; 7. Enameled wire; 8. Adjustment bolt; 9. Adjustment knob; 10. Square plate; 11. Limiting ring; 12. Base; 13. Motor; 14. Winding mold. DETAILED DESCRIPTION
[0026] The following will be combined with the drawings in the utility model embodiments to clearly and completely describe the technical solutions in the utility model embodiments. Obviously, the described embodiments are only part of the utility model embodiments, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0027] In the description of the present utility model, it should be understood that the terms "opening", "upper", "lower", "top", "middle", "inside" and the like indicating orientation or positional relationship are only for the convenience of describing the utility model and simplifying the description, and do not indicate or imply that the components or elements referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the utility model.
[0028] See also Figure 1-Figure 4 As shown, the utility model is a tensioning force adjustment device for winding a motor binding belt, comprising a mounting base 1, a bracket 2 is fixedly connected to the top of the mounting base 1, a main adjustment component 3 is rotatably connected to the outer surface of the bracket 2, a plurality of sub-adjustment components 4 are fixedly connected to the outer surface of the main adjustment component 3, a large rotating plate 5 is rotatably connected to the ends of the plurality of sub-adjustment components 4, the outer surface of the large rotating plate 5 is rotatably connected to the inside of the bracket 2, the large rotating plate 5 and the inside of the bracket 2 are both rotatably connected to a guide component 6, and an enameled wire 7 is provided on the outer surface of the guide component 6.
[0029] Release the limit fixation between the main adjustment component 3 and the bracket 2, push the main adjustment component 3 to rotate, the main adjustment component 3 pushes multiple groups of large rotating plates 5 to rotate through the sub-adjustment components 4, the large rotating plates 5 rotate clockwise to drive the guide components 6 thereon to approach the guide components 6 on the bracket 2, so that the multiple groups of enameled wires 7 can be tightened, and the large rotating plates 5 can be reversed to relax the multiple groups of enameled wires 7. Fix the main adjustment component 3, pull one group of adjustment components 4 to drive the large rotating plates 5 to rotate, and the large rotating plates 5 can drive the corresponding guide components 6 to adjust the enameled wires 7 individually.
[0030] The utility model connects the sub-adjusting components 4 with the large rotating plate 5. When a certain group of adjusting components 4 is pulled, only the corresponding large rotating plate 5 is driven to rotate, and the large rotating plate 5 drives the guide component 6 thereon to move, so that the staff can adjust the tension of a single group of enameled wires 7 according to actual conditions, and the use is more flexible. Through the connection between the main adjusting component 3 and the sub-adjusting components 4, after the limit fixation of the main adjusting component 3 is released, the main adjusting component 3 is pushed to drive multiple groups of adjusting components 4 to rotate the large rotating plate 5, so that the large rotating plate 5 can adjust the positions of multiple groups of guide components 6 at the same time to adjust the tension of the enameled wires 7.
[0031] In one embodiment, for the above-mentioned general adjustment component 3, the general adjustment component 3 includes a small rotating plate 301, and the small rotating plate 301 is rotatably connected to the outer surface of the bracket 2. The outer surface of the small rotating plate 301 is threadedly connected with a locking bolt 302, and the end of the locking bolt 302 is fixedly connected with a locking knob 303. The outer surface of the small rotating plate 301 is fixedly connected with a connecting seat 304, and the interior of the connecting seat 304 is rotatably connected with a rotating block 305, and the rotating block 305 is fixedly connected to the sub-adjustment component 4.
[0032] Rotating the retraction knob 303 drives the locking bolt 302 to rotate, and the locking bolt 302 separates from the outer surface of the bracket 2 to release the limiting fixation of the small rotating plate 301, pushing the small rotating plate 301 to drive the connecting seat 304 to rotate, and the connecting seat 304 drives the rotating block 305 and the sub-adjustment component 4 to rotate. Through the connection between the rotating block 305 and the sub-adjustment component 4, the connecting seat 304 can drive multiple groups of adjustment components 4 to rotate at the same time. There is no need to push the sub-adjustment components 4 one by one during adjustment, which saves time and effort.
[0033] In one embodiment, for the above-mentioned sub-adjustment component 4, the sub-adjustment component 4 includes a first square rod 401, the first square rod 401 is fixedly connected to the rotating block 305, the first square rod 401 is internally slidably connected to the second square rod 402, the outer surface of the second square rod 402 is provided with a square groove 403, the inside of the square groove 403 is plugged with a plug-in rod 404, the outer surface of the first square rod 401 is fixedly connected to a spring 405, the end of the plug-in rod 404 is fixedly connected to a circular plate 406, and the circular plate 406 is fixedly connected to the spring 405.
[0034] The circular plate 406 is pulled to move, and the circular plate 406 drives the plug-in rod 404 to move and separate it from the square groove 403, so that the plug-in rod 404 releases the limiting fixation on the second square rod 402, and at the same time, the circular plate 406 stretches the spring 405. After the second square rod 402 moves, the plug-in rod 404 is aligned with the other square grooves 403 on the second square rod 402. At this time, the spring 405 pulls the circular plate 406 to push the plug-in rod 404 to be plugged into the square groove 403. Through the connection between the plug-in rod 404 and the square groove 403, the plug-in rod 404 can limit and fix the second square rod 402 and the first square rod 401, and when the connecting seat 304 pushes the first square rod 401 to rotate, the second square rod 402 is prevented from retracting into the first square rod 401.
[0035] In one embodiment, for the above-mentioned guide assembly 6, the guide assembly 6 includes a first guide wheel 601 and a second guide wheel 602, the first guide wheel 601 is rotatably connected to the inside of the large rotating plate 5, and the second guide wheel 602 is rotatably connected to the inside of the bracket 2.
[0036] The enameled wire 7 passes through the bottom of the second guide wheel 2 and is carried on the top of the first guide wheel 601. The large rotating plate 5 drives the first guide wheel 601 to rotate. The first guide wheel 601 approaches the second guide wheel 602 to tighten the enameled wire 7, and the first guide wheel 601 moves away from the second guide wheel 602 to relax the enameled wire 7.
[0037] In one embodiment, for the above-mentioned bracket 2 , an adjusting bolt 8 is connected to the inner thread of the bracket 2 , and an adjusting knob 9 is fixedly connected to the end of the adjusting bolt 8 .
[0038] The adjusting bolt 8 passes through the bracket 2, and the lower end of the adjusting bolt 8 is against the surface of the large rotating plate 5. The adjusting knob 9 is located at the upper end of the adjusting bolt 8. Rotating the adjusting knob 9 drives the adjusting bolt 8 to rotate, and the adjusting bolt 8 moves downward to press one end of the large rotating plate 5, so that the other end of the large rotating plate 5 rotates upward.
[0039] In one embodiment, for the bracket 2 , a square plate 10 is fixedly connected to the outer surface of the bracket 2 , a limiting ring 11 is fixedly connected to the outer surface of the square plate 10 , and the enameled wire 7 is passed through the inside of the limiting ring 11 .
[0040] After passing through the limiting ring 11, the enameled wire 7 reaches the bottom of the second guide wheel 602. The square plate 10 separates the enameled wire 7 and the adjusting knob 9 to prevent the enameled wire 7 from cutting when the adjusting knob 9 is rotated. At the same time, the square plate 10 provides a fixed installation position for the limiting ring 11.
[0041] In one embodiment, for the above-mentioned mounting base 1, the bottom of the mounting base 1 is fixedly connected to a base 12, the top of the base 12 is fixedly connected to a motor 13, and the output shaft end of the motor 13 is fixedly connected to a winding die 14.
[0042] The base 12 provides a fixed installation position for the mounting seat 1 and the motor 13. One end of the enameled wire 7 is fixed on the winding die 14. The motor 13 is started, and the output shaft of the motor 13 drives the winding die 14 to rotate, thereby winding the enameled wire 7 on the winding die 14.
[0043] In summary, with the aid of the above technical solution of the utility model, the locking bolt 302 is driven by rotating the locking knob 303 to release the limiting fixation of the small rotating plate 301 by the locking bolt 302, and the small rotating plate 301 is pushed to drive the connecting seat 304 to rotate, and the connecting seat 304 drives the rotating block 305 and the first square rod 401 to rotate, and the first square rod 401 drives the second square rod 402 and drives the large rotating plate 5 to rotate, and the large rotating plate 5 drives the first guide wheel 601 to rotate, and the first guide wheel 601 is close to the second guide wheel 602, so that the first guide wheel 601 is rotated. The wheel 601 drives the enameled wire 7 between it and the winding die 14 to move rightward, so that the enameled wire 7 is in a taut state. The small rotating plate 301 is reversed to make the enameled wire 7 in a loose state. The locking screw 302 is rotated to make it abut against the outer surface of the bracket 2 to lock the small rotating plate 301. At this time, the adjusting knob 9 is rotated to drive the adjusting bolt 8 to rotate. The adjusting bolt 8 moves downward and presses the right end of the large rotating plate 5. During the rotation process, the large rotating plate 5 drives the second square rod 402 to slide in the first square rod 401. The square groove 402 on the second square rod 402 3. The plug-in rod 402 is squeezed and pushed to move leftward, and the position limit fixation on the second square rod 402 is released, so that the left end of the large rotating plate 5 rotates upward. The large rotating plate 5 can keep the enameled wire 7 in a tight state through the first guide wheel 601, and the adjusting bolt 8 is reversed to separate it from the large rotating plate 5. The circular plate 406 is found under the large rotating plate 5, and the circular plate 406 is pulled to stretch the spring 405 and drive the plug-in rod 404 to separate from the square groove 403, and the position limit fixation on the first square rod 401 and the second square rod 402 by the plug-in rod 404 is released, and the large rotating plate 5 is pushed to reverse. The hour hand rotates and presses down the second square rod 402, the large rotating plate 5 drives the first guide wheel 6 away from the second guide wheel 602 to relax the enameled wire 7, the second square rod 402 retracts into the first square rod 401, the circular plate 406 is released, the spring 405 drives the circular plate 406 and the plug-in rod 404 to reset, the plug-in rod 404 is plugged into the square groove 403 to lock the second square rod 402, to prevent the large rotating plate 5 from rotating and causing the tensioning degree of the enameled wire 7 to change, the starting motor 13 drives the winding die 14 to rotate so that the enameled wire 7 can be wound on the winding die 14.
[0044] After the fixing of the main adjusting component 3 is released, the main adjusting component 3 is pushed to drive the multi-group adjusting components 4 to rotate the large rotating plate 5, so that the large rotating plate 5 can adjust the positions of the multi-group guiding components 6 at the same time to adjust the tension of the enameled wire 7; 2. Through the connection of the adjusting bolt 8 and the bracket 2, the adjusting knob 9 is rotated to drive the adjusting bolt 8 to rotate, and the adjusting bolt 8 moves downward to press the right end of the large rotating plate 5, so that the left end of the large rotating plate 5 can rotate upward, so that the large rotating plate 5 can tighten the enameled wire 7, and there is no need to pull the circular plate 406 below the large rotating plate 5 to release the limit of the second square rod 402, which is more convenient to use.
[0045] In the description of this specification, the description with reference to the terms "one embodiment", "example", "specific example", etc. means that the specific features, structures, materials or characteristics described in conjunction with the embodiment or example are included in at least one embodiment or example of the utility model. In this specification, the schematic representation of the above terms does not necessarily refer to the same embodiment or example. Moreover, the specific features, structures, materials or characteristics described can be combined in any one or more embodiments or examples in a suitable manner.
[0046] The preferred embodiments of the utility model disclosed above are only used to help explain the utility model. The preferred embodiments do not describe all the details in detail, nor do they limit the utility model to the specific implementation methods described. Obviously, many modifications and changes can be made according to the content of this specification. This specification selects and specifically describes these embodiments in order to better explain the principles and practical applications of the utility model, so that technicians in the relevant technical field can well understand and use the utility model. The utility model is limited only by the claims and their full scope and equivalents.
Claims
1. A tension adjustment device for winding a motor binding belt, comprising a mounting seat (1), characterized in that: The top of the mounting seat (1) is fixedly connected to a bracket (2), the outer surface of the bracket (2) is rotatably connected to a general adjustment component (3), the outer surface of the general adjustment component (3) is fixedly connected to a plurality of sub-adjustment components (4), the ends of the plurality of sub-adjustment components (4) are rotatably connected to a large rotating plate (5), the outer surface of the large rotating plate (5) is rotatably connected to the inside of the bracket (2), the inside of the large rotating plate (5) and the bracket (2) are both rotatably connected to a guide component (6), and the outer surface of the guide component (6) is provided with an enameled wire (7).
2. A tension adjustment device for winding a motor binding belt according to claim 1, characterized in that: The overall adjustment component (3) comprises a small rotating plate (301), the small rotating plate (301) being rotatably connected to the outer surface of the bracket (2), the outer surface of the small rotating plate (301) being threadedly connected to a locking bolt (302), the end of the locking bolt (302) being fixedly connected to a locking knob (303), the outer surface of the small rotating plate (301) being fixedly connected to a connecting seat (304), the interior of the connecting seat (304) being rotatably connected to a rotating block (305), and the rotating block (305) being fixedly connected to the sub-adjustment component (4).
3. A tension adjustment device for winding a motor binding belt according to claim 2, characterized in that: The sub-adjustment assembly (4) comprises a first square rod (401), the first square rod (401) is fixedly connected to a rotating block (305), a second square rod (402) is slidably connected inside the first square rod (401), a square groove (403) is provided on the outer surface of the second square rod (402), a plug-in rod (404) is plugged into the inner surface of the square groove (403), a spring (405) is fixedly connected to the outer surface of the first square rod (401), a circular plate (406) is fixedly connected to the end of the plug-in rod (404), and the circular plate (406) is fixedly connected to the spring (405).
4. A tension adjustment device for winding a motor binding belt according to claim 1, characterized in that: The guide assembly (6) comprises a first guide wheel (601) and a second guide wheel (602), wherein the first guide wheel (601) is rotatably connected to the inside of the large rotating plate (5), and the second guide wheel (602) is rotatably connected to the inside of the bracket (2).
5. The tension adjustment device for winding a motor binding belt according to claim 1, characterized in that: The internal thread of the bracket (2) is connected with an adjusting bolt (8), and the end of the adjusting bolt (8) is fixedly connected with an adjusting knob (9).
6. The tension adjustment device for winding a motor binding belt according to claim 1, characterized in that: The outer surface of the bracket (2) is fixedly connected to a square plate (10), the outer surface of the square plate (10) is fixedly connected to a limiting ring (11), and the enameled wire (7) is passed through the interior of the limiting ring (11).
7. The tension adjustment device for winding a motor binding belt according to claim 1, characterized in that: The bottom of the mounting seat (1) is fixedly connected to a base (12), the top of the base (12) is fixedly connected to a motor (13), and the output shaft end of the motor (13) is fixedly connected to a winding die (14).
Citation Information
Patent Citations
Tensioning mechanism of copper wire winding machine of motor stator
CN209562350U