Tool for taking out stator and rotor of motor of engine assembly on extended-range automobile

By designing a stator rotor removal tool for extended-range automotive generators, the problem of magnetic field adsorption during disassembly of the stator and rotor is solved, a safe and fast removal process is achieved, the scrap rate during maintenance is reduced, and the tool design is environmentally friendly and energy-saving.

CN222839547UActive Publication Date: 2025-05-06BORGWARNER AUTOMOTIVE COMPONENTS (WUHAN) CO LTD
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Patent Information

Application Number
CN202421792957.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-29
Publication Date
2025-05-06
Estimated Expiration
2034-07-29

AI Technical Summary

Technical Problem

In extended-range cars, the stator and rotor of the generator motor are difficult to disassemble due to magnetic field adsorption during the disassembly, and the prior art lacks tools specifically for removing the motor stator.

Method used

A motor stator rotor removal tool including a fixed bracket, a guide pillar, a screw, a transmission nut and a movable bracket is designed to achieve safe removal of the stator or rotor through mechanical connection and manual adjustment.

Benefits of technology

The tooling can quickly and safely remove the stator or rotor from the engine, reducing the scrap rate during maintenance, and because of the use of pure mechanical mechanisms, no power supply and air source are required, and the design is environmentally friendly and energy-saving.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to a tool for taking out a stator and a rotor of a motor of an engine assembly on an extended-range automobile. The tool comprises a fixed support, a plurality of guide supporting columns, a lead screw, a transmission nut and a movable support. The fixing support comprises a fixing plate and a plurality of guide supporting columns arranged at the lower end of the fixing plate, and the lower ends of the guide supporting columns are used for being fixed to an engine assembly. The screw rod is rotatably mounted on the fixed plate; the movable support is installed on the guide supporting column in a sliding mode, the transmission nut is fixedly installed on the movable support and is in threaded connection with the lead screw, and the movable support is used for being connected with a stator or a rotor of the motor. And the method has important significance in re-online manufacturing of the engine or debugging of a new product, and can effectively reduce the rejection rate in maintenance.
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Description

Technical Field

[0001] The utility model relates to the technical field of automobile motor maintenance, in particular to a motor stator and rotor removal tool for an engine assembly on an extended-range automobile. Background Art

[0002] In an extended-range vehicle, the engine has a higher power, larger size and weight than the generator motor of a traditional fuel vehicle. During the maintenance of the generator motor, because the magnetic steel of the rotor has a strong magnetic field, the stator and rotor will be attracted to each other during the disassembly process. The adsorption of the stator and rotor may destroy the structural characteristics of the stator and rotor, which will cause economic losses. In addition, the adsorption force of the stator and rotor is large, far exceeding the strength limit of ordinary people. Professional tools are required to disassemble the stator and rotor. There is no tool specifically used to remove the stator and rotor of the motor in the prior art. Utility Model Content

[0003] Based on the above description, the utility model provides a motor stator and rotor removal tool for an engine assembly on an extended-range vehicle, aiming to solve the problem of difficulty in disassembling the stator and rotor during maintenance of the generator motor in the extended-range vehicle.

[0004] The technical solution of the utility model to solve the above technical problems is as follows:

[0005] A tool for removing the stator and rotor of a motor of an engine assembly on a range-extended vehicle, comprising a fixed bracket, a plurality of guide pillars, a lead screw, a transmission nut and a movable bracket;

[0006] The fixing bracket includes a fixing plate and a plurality of guide pillars arranged at the lower end of the fixing plate, and the lower end of the guide pillar is used to be fixed to the engine assembly;

[0007] The screw rod is rotatably mounted on the fixing plate;

[0008] The movable bracket is slidably mounted on the guide pillar, the transmission nut is fixedly mounted on the movable bracket and threadedly connected with the lead screw, and the movable bracket is used to be connected to the stator or rotor of the motor.

[0009] Compared with the prior art, the technical solution of this application has the following beneficial technical effects:

[0010] The motor stator and rotor removal tool provided in the present application is a purely mechanical mechanism. All connections are mechanically connected, can be quickly locked, and have a low failure rate in long-term use. The rotation of the screw rod is manually adjusted, and no power or air source is required. The design is very environmentally friendly and energy-saving. The motor stator and rotor removal tool can be used to completely remove the stator or rotor from the engine, which is of great significance for the re-online manufacturing of the engine or the debugging of new products, and can effectively reduce the scrap rate during maintenance.

[0011] On the basis of the above technical solution, the present invention can also be improved as follows.

[0012] Furthermore, it also includes a rotating handle, and the upper end of the screw rod passes through the fixing plate and is fixedly connected to the rotating handle.

[0013] Furthermore, the lower end of the guide pillar has a fastening structure connected to the engine.

[0014] Furthermore, the screw rod is arranged in the middle of the fixing plate.

[0015] Furthermore, the plurality of guide pillars are evenly distributed along the circumference of the screw rod.

[0016] Furthermore, the number of the guide pillars is at least three.

[0017] Furthermore, the movable bracket is fixedly provided with a lubricating component corresponding to the guide pillar, and the lubricating component is slidably sleeved on the outer side of the corresponding guide pillar.

[0018] Furthermore, a mounting hole is formed on the fixing plate, and a portion of the screw rod close to the upper end is rotatably connected to the mounting hole via a screw rod rotating bearing.

[0019] Furthermore, a square positioning pin is formed at the upper end of the screw rod, and a positioning hole that cooperates with the square positioning pin to limit the position is formed at the lower end of the rotating handle. BRIEF DESCRIPTION OF THE DRAWINGS

[0020] Figure 1 It is a structural schematic diagram of a motor stator and rotor removal tool for an engine assembly on a range-extended vehicle disclosed in an embodiment of the present application;

[0021] Figure 2 A schematic diagram of the first step of the embodiment of the present application;

[0022] Figure 3 A schematic diagram of the state of the second step when used in the embodiment of the present application;

[0023] Figure 4 This is a state diagram of the third step when used in the embodiment of the present application. DETAILED DESCRIPTION

[0024] In order to facilitate understanding of the present application, the present application will be described more fully below with reference to the relevant drawings. Embodiments of the present application are provided in the drawings. However, the present application can be implemented in many different forms and is not limited to the embodiments described herein. On the contrary, the purpose of providing these embodiments is to make the disclosure of the present application more thorough and comprehensive.

[0025] Unless otherwise defined, all technical and scientific terms used herein have the same meaning as those commonly understood by those skilled in the art to which this application belongs. The terms used herein in the specification of this application are only for the purpose of describing specific embodiments and are not intended to limit this application.

[0026] It will be appreciated that spatial relationship terms such as "under", "beneath", "below", "under", "above", "above", etc., may be used herein to describe the relationship of an element or feature shown in the figures to other elements or features. It will be appreciated that, in addition to the orientations shown in the figures, spatial relationship terms also include different orientations of the device in use and operation. For example, if the device in the accompanying drawings is flipped, an element or feature described as "under other elements" or "under it" or "under it" will be oriented as being "on" the other elements or features. Thus, the exemplary terms "under" and "under" may include both upper and lower orientations. In addition, the device may also include additional orientations (e.g., rotated 90 degrees or other orientations), and the spatial descriptors used herein are interpreted accordingly.

[0027] It should be noted that when an element is considered to be "connected" to another element, it can be directly connected to the other element, or connected to the other element through an intermediate element. The "connection" in the following embodiments should be understood as "electrical connection", "communication connection", etc. if the connected circuits, modules, units, etc. have electrical signals or data transmission between each other.

[0028] When used herein, the singular forms "a", "an", and "said / the" may also include plural forms, unless the context clearly indicates otherwise. It should also be understood that the terms "include / comprise" or "have" etc. specify the presence of stated features, wholes, steps, operations, components, parts or combinations thereof, but do not exclude the possibility of the presence or addition of one or more other features, wholes, steps, operations, components, parts or combinations thereof.

[0029] like Figure 1 As shown, an embodiment of the present application provides a motor stator and rotor removal tool for an engine assembly on an extended-range vehicle, which includes a fixed bracket 10, a screw rod 20, a transmission nut 30 and a movable bracket 40.

[0030] Among them, the fixing bracket 10 includes a fixing plate 11 and a plurality of guide pillars 12 arranged at the lower end of the fixing plate 11, and the lower end of the guide pillar 12 is used to be fixed to the engine 200 assembly. Specifically, the lower end of the guide pillar 12 has a fastening structure connected to the engine 200. In this embodiment, the lower end of the guide pillar 12 is provided with a thread, which is penetrated and arranged on the outer shell of the engine 200 assembly. The fastening structure is a nut that fixes the engine 200 and the guide pillar 12 relatively.

[0031] Among them, the screw rod 20 can be rotatably installed on the fixed plate 10; specifically, a mounting hole 10a is formed in the middle of the fixed plate 11, and the part of the screw rod 20 close to the upper end can be rotatably connected to the mounting hole 10a through a screw rod rotating bearing 111, thereby realizing the rotational connection of the screw rod 20 relative to the fixed plate 10.

[0032] Preferably, the screw rod 20 is arranged in the middle of the fixed plate 10, and the number of the guide pillars 12 is three, and the three guide pillars 12 are evenly distributed along the circumference of the screw rod 20 to ensure accurate guidance of the movable bracket 40 during movement and prevent the stator or rotor from being offset when being taken out, resulting in impact damage.

[0033] The movable bracket 40 is slidably mounted on the guide pillar 12 , the transmission nut 30 is fixedly mounted on the movable bracket 40 and threadedly connected to the screw rod 20 , and the movable bracket 40 is used to be connected to the stator or rotor of the motor.

[0034] In order to ensure the smooth movement of the movable bracket 40 relative to the guide pillar, the movable bracket 40 is fixedly provided with a lubricating part 41 corresponding to the guide pillar 12, and the lubricating part 41 is slidably sleeved on the outer side of the corresponding guide pillar 12. Preferably, the lubricating part 41 is a linear bearing, an oil-free bushing or other guide lubrication structure.

[0035] In the present application, the screw rod 20 is driven by the rotation of the rotating handle 50. Specifically, the upper end of the screw rod 20 passes through the fixed plate 11 and is fixedly connected to the rotating handle 50. In order to facilitate the installation of the rotating handle, a square positioning pin 21 is formed at the upper end of the screw rod 20, and a positioning hole that cooperates with the square positioning pin 21 is formed at the lower end of the rotating handle 50. When in use, the rotating handle 50 is inserted, and it can be directly removed when not in use. Alternatively, a key can be formed at the upper end of the screw rod 20, and the positioning hole at the lower end of the rotating handle 50 forms a key connection with the key.

[0036] When using the embodiment of the present application, first, the first step is as follows: Figure 2As shown, the three guide pillars 12 with the movable bracket 40 are installed on the housing of the engine 200 assembly, and then the screw rod 20 is installed on the drive nut on the movable bracket 40. The movable bracket 40 and the stator 201 of the motor are locked by bolts. Then, in the second step, as shown in FIG. Figure 3 Combination Figure 1 As shown, the fixing plate 11 is installed on the upper end of the guide pillar 12, wherein the screw rod 20 is matched with the screw rod rotating bearing 111. At this time, the square positioning pin 21 at the upper end of the screw rod 20 extends to the upper end of the fixing plate 11. Finally, in the third step, as shown in FIG. Figure 4 Combination Figure 3 As shown, the rotating handle 50 is correspondingly mounted on the square positioning pin 21. At this time, by rotating the handle 51 on the rotating handle 50, the screw rod 20 can be rotated, and the transmission nut 30 drives the movable bracket 40 to move, thereby pulling the stator 201 of the motor out of the motor. During the pulling-out process, the guide pillar 12 is used to guide the stator or the rotating stator 201, thereby ensuring that the stator will not deviate when being pulled out, thereby effectively preventing damage caused by collision with each other.

[0037] The motor stator and rotor removal tooling provided in the present application is a purely mechanical mechanism. All connections are mechanically connected, can be quickly locked, and have a low failure rate in long-term use. The rotation of the screw rod is manually adjusted, and no power or air source is required. The design is very environmentally friendly and energy-saving. The motor stator and rotor removal tooling can be used to completely remove the stator or rotor from the engine 200, which is of great significance for the re-online manufacturing of the engine 200 or the debugging of new products, and can effectively reduce the scrap rate during maintenance.

[0038] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.

Claims

1. A tool for removing the stator and rotor of an engine assembly of an extended-range vehicle, characterized in that: It includes a fixed bracket, a plurality of guide pillars, a screw rod, a transmission nut and a movable bracket; The fixing bracket includes a fixing plate and a plurality of guide pillars arranged at the lower end of the fixing plate, and the lower end of the guide pillar is used to be fixed to the engine assembly; The screw rod is rotatably mounted on the fixing plate; The movable bracket is slidably mounted on the guide pillar, the transmission nut is fixedly mounted on the movable bracket and threadedly connected with the lead screw, and the movable bracket is used to be connected to the stator or rotor of the motor.

2. The motor stator and rotor removal tool for the engine assembly of the range-extended vehicle according to claim 1 is characterized in that: It also includes a rotating handle, and the upper end of the screw rod passes through the fixing plate and is fixedly connected to the rotating handle.

3. The motor stator and rotor removal tool for the engine assembly of the range-extended vehicle according to claim 1, characterized in that: The lower end of the guide pillar has a fastening structure connected to the engine.

4. The motor stator and rotor removal tool for the engine assembly of the range-extended vehicle according to claim 1, characterized in that: The screw rod is arranged in the middle of the fixing plate.

5. The motor stator and rotor removal tool for the engine assembly of the range-extended vehicle according to claim 4, characterized in that: The plurality of guide pillars are evenly distributed along the circumference of the screw rod.

6. The tool for removing the stator and rotor of the motor of the engine assembly of the range-extended vehicle according to claim 5, characterized in that: The number of the guide pillars is at least three.

7. The tooling for removing the stator and rotor of the motor of the engine assembly of the range-extended vehicle according to claim 1, characterized in that: The movable bracket is fixedly provided with a lubricating member corresponding to the guide pillar, and the lubricating member is slidably sleeved on the outer side of the corresponding guide pillar.

8. The tooling for removing the stator and rotor of the motor of the engine assembly of the range-extended vehicle according to claim 2, characterized in that: The fixing plate is formed with a mounting hole, and a portion of the screw rod close to the upper end is rotatably connected to the mounting hole through a screw rod rotating bearing.

9. The tool for removing the stator and rotor of the motor of the engine assembly of the range-extended vehicle according to claim 2, characterized in that: A square positioning pin is formed at the upper end of the screw rod, and a positioning hole that cooperates with the square positioning pin to limit the position is formed at the lower end of the rotating handle.

Citation Information

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