Pre-pressing preheating device for copper-clad plate production

Abstract

The utility model relates to a pre-pressing preheating device for copper-clad plate production, which comprises a seat body, a support frame connected onto the seat body and a first movable frame capable of sliding along the left-right direction of the seat body, and a first heating plate and a second heating plate which can slide along the up-down direction of the first movable frame are connected onto the first movable frame. The first heating plate and the second heating plate are both connected with numerical control assemblies capable of controlling the temperature of the first heating plate and the second heating plate, and first locking structures capable of fixing the first heating plate and the second heating plate to the first movable frame are arranged on the first heating plate and the second heating plate. And the second locking structure can fix the first heating plate and the second heating plate on the support frame. The heating device has the characteristics that the first heating plate, the second heating plate and the numerical control assembly capable of controlling the temperature of the first heating plate and the second heating plate are arranged, so that the temperature of the heating plates can be accurately adjusted according to the requirements of different film materials, and the problems of excessive softening and adhesion of the film materials caused by improper temperature control are avoided.

Description

[Technical field]

[0001] The utility model relates to the technical field of copper clad laminate manufacturing equipment, in particular to a preheating device before pressing used in the production of copper clad laminates. [Background technology]

[0002] In the production process of flexible copper clad laminates, lamination is one of the key steps that directly affects the quality and performance of the product. The preheating treatment before lamination can fully soften the resin and allow the material layers to be evenly and firmly bonded together, facilitating the subsequent lamination operation.

[0003] However, the traditional baking and dehumidification process lacks precise temperature control measures, which can easily lead to excessive softening and adhesion of the film material, thus affecting the uniformity of the material structure and the yield rate; in addition, different film materials usually require different optimal preheating temperatures to optimize their performance. The traditional preheating treatment lacks differentiated temperature control and adaptive processing capabilities, making it difficult to adjust the heating conditions according to the specific needs of the two-sided film materials, and thus achieve customized pretreatment of two or more film materials with different characteristics, affecting the overall quality and functionality of the product. [Utility Model Content]

[0004] The purpose of the utility model is to provide a preheating device before pressing for copper clad laminate production, so as to solve the problems that traditional preheating treatment devices before pressing lack precise temperature control measures, and lack differentiated temperature control and adaptive processing capabilities.

[0005] In order to solve the above technical problems, the utility model provides the following technical solutions: a preheating device before pressing for copper clad laminate production, comprising a base body, the base body is connected to a support frame, and a first movable frame that can slide along the left and right directions of the base body, the first movable frame is connected to a first heating plate and a second heating plate that can slide along the up and down directions of the first movable frame, the first heating plate and the second heating plate are both connected to a CNC component that can control their temperatures, the first heating plate and the second heating plate are provided with a first locking structure that can fix the first heating plate and the second heating plate on the first movable frame, and a second locking structure that can fix the first heating plate and the second heating plate on the support frame.

[0006] As a further optimization scheme of the utility model, a first sliding groove is opened on the first movable frame along the up and down direction, the first locking structure includes a first threaded hole opened on the first heating plate and the second heating plate, and a first threaded fastener passing through the first sliding groove and capable of cooperating with the first threaded hole, and the first threaded fastener is provided with a first pressing portion which can press the first movable frame when cooperating with the first threaded hole, thereby limiting the relative movement of the first threaded fastener and the first movable frame.

[0007] As a further optimization scheme of the utility model, an installation opening is opened on the support frame, and the second locking structure includes a second threaded hole opened on the first heating plate and the second heating plate, and a second threaded fastener passing through the installation opening and capable of cooperating with the second threaded hole, and the second threaded fastener is provided with a second pressing portion which can press the support frame when cooperating with the second threaded hole, thereby limiting the relative movement of the second threaded fastener and the support frame.

[0008] As a further optimization solution of the utility model, the installation opening is a second sliding groove arranged along the up and down direction of the support frame.

[0009] As a further optimization scheme of the utility model, the base body is also connected to a second movable frame that can slide along the left and right direction of the base body, the first heating plate and the second heating plate can slide along the up and down direction of the second movable frame, one end of the first heating plate and the second heating plate is detachably connected to the first movable frame, and the other end of the first heating plate and the second heating plate is detachably connected to the second movable frame, and the first heating plate and the second heating plate are provided with a third locking structure that can fix the first heating plate and the second heating plate on the second movable frame.

[0010] As a further optimization solution of the present invention, the third locking structure is the same as the first locking structure.

[0011] As a further optimization scheme of the utility model, a heating gap is left between the first heating plate and the second heating plate for the copper-clad plate to pass through, and the CNC component includes temperature sensors respectively arranged in the first heating plate, the second heating plate, the inlet end of the heating gap, and the outlet end of the heating gap.

[0012] As a further optimization solution of the utility model, the numerical control component also includes a control panel arranged on the support frame and capable of adjusting the temperature of the first heating plate and the second heating plate.

[0013] As a further optimization solution of the utility model, a pulley assembly capable of allowing the device to move on a plane is provided at the lower part of the seat.

[0014] As a further optimization solution of the utility model, the pulley assembly is provided with a braking structure capable of limiting the rotation of the pulley.

[0015] Compared with the prior art, the utility model has the following advantages:

[0016] 1. Compared with the traditional baking and dehumidification process, this device can accurately adjust the temperature of the heating plate according to the needs of different film materials through the setting of the first heating plate, the second heating plate, and the CNC component that can control the temperature, thereby avoiding the problem of excessive softening and adhesion of the film material caused by improper temperature control; at the same time, the device can set the most suitable heating conditions according to the different characteristics of the upper and lower film materials, ensuring the uniformity of the material structure and improving the yield rate;

[0017] 2. By setting a first movable frame that can slide along the left and right direction of the seat body and can allow the first heating plate and the second heating plate to slide along the up and down direction thereof, the device can adjust the angle between the heating plate and the ground, and then can facilitate the circulation of hot air through appropriate angle setting, promote heat transfer efficiency, reduce heat energy loss, control the temperature gradient inside the material, and prevent deformation or stress concentration; at the same time, the device can adjust the angle between the heating plates to adapt to materials of different thicknesses or shapes, which helps to improve the uniformity and efficiency of heat treatment;

[0018] 3. By providing a first locking structure capable of fixing the first heating plate and the second heating plate on the first movable frame, and a second locking structure capable of fixing the first heating plate and the second heating plate on the support frame, it is convenient for the user to quickly adjust the angle of the heating plate according to different production requirements, thereby improving the flexibility and adaptability of the equipment.

Brief Description of the Drawings

[0019] The specific implementation of the utility model is further described in detail below with reference to the accompanying drawings, wherein:

[0020] Figure 1 It is one of the main schematic diagrams of the utility model;

[0021] Figure 2 It is a side view schematic diagram of the utility model;

[0022] Figure 3 It is a schematic diagram of the cooperation between the first heating plate and the second heating plate and the first locking structure, the second locking structure and the third locking structure in the utility model;

[0023] Figure 4 This is the second main schematic view of the present utility model. [Specific implementation method]

[0024] The implementation modes of the present utility model are described in detail below in conjunction with the accompanying drawings.

[0025] like Figures 1 to 4As shown, the utility model discloses a preheating device before pressing for copper clad laminate production, including a base body 1, to which is connected a support frame 2 and a first movable frame 3 capable of sliding along the left and right directions of the base body 1, the first movable frame 3 is connected to a first heating plate 41 and a second heating plate 42 capable of sliding along the up and down directions of the first movable frame 3, the first heating plate 41 and the second heating plate 42 are both connected to a numerical control component 5 capable of controlling their temperatures, the first heating plate 41 and the second heating plate 42 are provided with a first locking structure 6 capable of fixing the first heating plate 41 and the second heating plate 42 on the first movable frame 3, and a second locking structure 7 capable of fixing the first heating plate 41 and the second heating plate 42 on the support frame 2.

[0026] The base body 1 is used as the basic frame of the device, and is provided with a first heating plate 41 and a second heating plate 42 for heating the copper-clad laminate. The temperature of the first heating plate 41 and the second heating plate 42 is precisely controlled by the numerical control component 5 to ensure that the heating process is efficient and accurate, and to meet the specific temperature requirements of different film materials. At the same time, through the setting of the double heating plate, the device can independently control the temperature of the two sides of the copper-clad laminate to optimize the heating effect. The support frame 2 is connected to the base body 1 to provide a support point for the first heating plate 41 and the second heating plate 42. The first movable frame can slide left and right along the base body, and the first heating plate 41 and the second heating plate 42 can slide up and down along the first movable frame 3, so that the first heating plate 41 and the second heating plate 42 can adjust the angle with the ground and the angle between the heating plates, and can preheat copper-clad laminates of different sizes or placement methods while improving the uniformity of heat treatment. The setting of the first locking structure 6 and the second locking structure 7 enables the first heating plate 41 and the second heating plate 42 to be fixed to the support frame 2 and the first movable frame 3 after adjusting the position angle, thereby realizing the preheating function.

[0027] Compared with the traditional baking and dehumidification process, the device, through the setting of the first heating plate 41, the second heating plate 42, and the numerical control component 5 capable of controlling the temperature thereof, enables the temperature of the heating plate to be precisely adjusted according to the requirements of different film materials, thereby avoiding the problem of excessive softening and adhesion of the film materials caused by improper temperature control; at the same time, the device can set the most suitable heating conditions according to the different characteristics of the upper and lower film materials, thereby ensuring the uniformity of the material structure and improving the yield rate; by setting the first movable frame 3 which can slide along the left and right direction of the seat body 1 and can allow the first heating plate 41 and the second heating plate 42 to slide along the up and down direction thereof, the device can adjust the angle between the heating plate and the ground , and then, through appropriate angle setting, it can help hot air circulation, promote heat transfer efficiency, reduce heat energy loss, control the temperature gradient inside the material, and prevent deformation or stress concentration; at the same time, the device can adjust the angle between the heating plates to adapt to materials of different thicknesses or shapes, which helps to improve the uniformity and efficiency of heat treatment; through the first locking structure 6 that can fix the first heating plate 41 and the second heating plate 42 on the first movable frame 3, and the second locking structure 7 that can fix the first heating plate 41 and the second heating plate 42 on the support frame 2, it is convenient for the user to quickly adjust the angle of the heating plate according to different production needs, thereby improving the flexibility and adaptability of the equipment.

[0028] The first movable frame 3 is provided with a first slide groove 31 arranged in the up and down direction, the first locking structure 6 includes a first threaded hole 61 opened on the first heating plate 41 and the second heating plate 42, and a first threaded fastener 62 passing through the first slide groove 31 and capable of cooperating with the first threaded hole 61, and the first threaded fastener 62 is provided with a first pressing portion 621 which can press the first movable frame 3 when cooperating with the first threaded hole 61, thereby limiting the relative movement of the first threaded fastener 62 and the first movable frame 3.

[0029] The first slide groove 31 on the first movable frame 3 provides a track for the up and down adjustment of the first heating plate 41 and the second heating plate 42, so that the heating plates can be flexibly moved and accurately positioned in the vertical direction. The first threaded hole 61 is located on the first heating plate 41 and the second heating plate 42, and cooperates with the first threaded fastener 62 in the first slide groove 31 to achieve reliable fixation of the position of the heating plate. By rotating the threaded fastener, the user can adjust and lock the heating plate to the desired angle. The first pressing portion 621 is provided on the first threaded fastener 62. When the first threaded fastener 62 is tightened with the first threaded hole 61, the first pressing portion 621 will apply pressure to the first movable frame 3 to ensure that the heating plate remains stable during the heating process and avoid uneven heating due to vibration or slippage.

[0030] The support frame 2 is provided with an installation opening 21, and the second locking structure 7 includes a second threaded hole 71 provided on the first heating plate 41 and the second heating plate 42, and a second threaded fastener 72 passing through the installation opening 21 and capable of cooperating with the second threaded hole 71, and the second threaded fastener 72 is provided with a second pressing portion 721 which can press the support frame 2 when cooperating with the second threaded hole 71, thereby limiting the relative movement between the second threaded fastener 72 and the support frame 2.

[0031] The mounting opening 21 on the support frame 2 provides an access point for the second locking structure 7, so that the first heating plate 41 and the second heating plate 42 can be fixed to the support frame 2 in a stable manner. The second threaded hole 71 is located on the first heating plate 41 and the second heating plate 42, and cooperates with the second threaded fastener 72 passing through the mounting opening 21. The second pressing portion 721 is arranged on the second threaded fastener 72, so that when the second threaded fastener 72 is tightened, the second threaded fastener 72 can be relatively fixed to the support frame 2. The fixing between the heating plate and the support frame 2 is achieved by threaded connection.

[0032] The first locking structure 6 and the second locking structure 7 may also have other implementations, such as by providing a plurality of first sockets arranged along the up and down directions on the support frame 2 and the first movable frame 3, the first heating plate 41 and the second heating plate 42 are provided with second sockets, and the first heating plate 41 and the second heating plate 42 are fixed to the support frame 2 and the first movable frame 3 by pins that can cooperate with the first sockets and the second sockets.

[0033] The installation opening 21 is a second sliding groove arranged along the up-down direction of the support frame 2 .

[0034] By setting the mounting opening 21 as a second slide groove arranged in the up and down direction of the support frame 2, the height of the first heating plate 41 and the second heating plate 42 can be adjusted, and then the distance between the first heating plate 41 and the second heating plate 42 can be adjusted. The user can adjust the distance between the first heating plate 41 and the second heating plate 42 according to the thickness, material properties and preheating requirements of the copper clad laminate to ensure that the heat energy is evenly distributed on the material.

[0035] The base body 1 is also connected to a second movable frame 8 that can slide along the left and right direction of the base body 1, the first heating plate 41 and the second heating plate 42 can slide along the up and down direction of the second movable frame 8, one end of the first heating plate 41 and the second heating plate 42 is detachably connected to the first movable frame 3, and the other end of the first heating plate 41 and the second heating plate 42 is detachably connected to the second movable frame 8, and the first heating plate 41 and the second heating plate 42 are provided with a third locking structure 9 that can fix the first heating plate 41 and the second heating plate 42 on the second movable frame 8.

[0036] The second movable frame 8 can slide left and right along the base 1 and is arranged parallel to the first movable frame 3 to form a double movable frame. In the embodiment, the first heating plate 41 and the second heating plate 42 are initially arranged parallel to each other when installed on the first movable frame 3 and the second movable frame 8. The arrangement of the second movable frame 8 enables the first heating plate 41 and the second heating plate 42 to maintain relative parallelism when adjusting the angle, thereby ensuring heating uniformity. The parallel arrangement of the heating plates can ensure that the heat source is equidistant from the surface of the copper-clad laminate, thereby achieving uniform heat distribution, avoiding local overheating or insufficient heating, and thus improving the uniformity of the preheating effect and the processing quality of the plate.

[0037] The third locking structure 9 has the same structure as the first locking structure 6 .

[0038] In the embodiment, the second movable frame 8 is provided with a third slide groove arranged in the up-down direction, the third locking structure 9 includes a third threaded hole provided on the first heating plate 41 and the second heating plate 42, and a third threaded fastener penetrating the third slide groove and capable of cooperating with the third threaded hole, and the third threaded fastener is provided with a third pressing portion capable of pressing the second movable frame 8 when cooperating with the third threaded hole, thereby limiting the relative movement of the third threaded fastener and the second movable frame 8. The standardization and repeated setting of the structure make the adjustment of the heating plate convenient. The user can quickly adjust the position of the heating plate according to production requirements.

[0039] A heating gap 43 is left between the first heating plate 41 and the second heating plate 42 for the copper-clad plate to pass through, and the numerical control component 5 includes temperature sensors 51 respectively arranged in the first heating plate 41, the second heating plate 42, the inlet end of the heating gap 43, and the outlet end of the heating gap 43.

[0040] The temperature sensors 51 in the first heating plate 41 and the second heating plate 42 can measure the temperature of the heating surface in the heating plate. By setting the temperature sensors 51 in the first heating plate 41, the second heating plate 42, and the inlet and outlet ends of the heating gap 43, real-time monitoring and feedback of the temperature changes of the heating area and the plate during the heating process are achieved, thereby ensuring high-precision temperature regulation.

[0041] In the embodiment, a temperature sensor 51 is also provided in the middle of the heating gap 43 to facilitate more comprehensive monitoring of temperature changes.

[0042] In the embodiment, the temperature sensors 51 at the inlet and outlet ends of the heating gap 43 are respectively connected to the two movable frames in a sliding manner in the up-down direction, and the temperature sensor 51 in the middle of the heating gap 43 is connected to the support frame 2 in a sliding manner in the up-down direction to cooperate with the free adjustment of the heating plate and adapt to the precise temperature sensing of different heating paths. Through the position arrangement of the temperature sensor 51, the temperature is accurately collected, and then the processing temperature is accurately controlled to achieve refined and accurate processing.

[0043] In the embodiment, the support frame 2 is provided with a height scale to accurately measure the height of each component on the support frame.

[0044] The numerical control assembly 5 further includes a control panel 52 disposed on the support frame 2 and capable of adjusting the temperature of the first heating plate 41 and the second heating plate 42 .

[0045] The control panel 52 serves as a human-machine interaction interface and centrally manages the temperature adjustment of the first heating plate 41 and the second heating plate 42, so that the user can directly observe and adjust the heating process next to the device without complicated manual adjustment, thereby simplifying the operation process and improving work efficiency.

[0046] In the embodiment, the actual heating temperature of the first heating plate 41 and the second heating plate 42 can be stabilized within the range of ±1°C under the control of the numerical control mechanism, and the heating temperature can be accurate to 0.5°C, and the temperature range is 0°C to 450°C. The control panel 52 can set the heating numerical control temperature accurately to ±1°C, and the temperature sensor sensing temperature should be accurate to 0.1°C.

[0047] In the embodiment, the control panel 52 is further provided with a temperature display, and the temperature display is electrically connected to the temperature sensor to display the sensed temperature of the temperature sensor.

[0048] The lower part of the seat body 1 is provided with a pulley assembly 10 that enables the device to move on a plane.

[0049] By setting the pulley assembly 10, the entire preheating device can be easily moved on the plane of the factory workshop without the aid of a forklift or other heavy handling equipment, which greatly improves the flexibility and operability of the equipment and adapts to different production layouts and process changes.

[0050] The pulley assembly 10 is provided with a braking structure capable of limiting the rotation of the pulley.

[0051] The braking structure can be implemented by a braking device near the pulley or integrated in the pulley structure. For example, a brake pad that can press the pulley bearing or directly contact the pulley to prevent the pulley from rotating can also be used to make the locking block engage in the pulley through a built-in return spring or cam mechanism, thereby limiting the movement of the pulley. Through the setting of the braking structure, the user can limit the rotation of the pulley when necessary, ensuring that the preheating device remains fixed after being adjusted to the ideal position.

[0052] The preheating device is mainly used for pre-lamination heat treatment of one or both sides of the lamination film of the copper clad laminate, wherein the lamination film includes but is not limited to polytetrafluoroethylene resin (PTFE), modified polyimide (MPI), liquid crystal polymer (LCP), etc., so that each material can be preheated at the most suitable temperature, ensuring full performance of the material performance and lamination quality.

[0053] The preheating device can work freely with machines with material discharge and collection functions, including inspection machines, coiling machines, steel belt wheel pressing machines, etc., which helps to reduce material handling time, improve production efficiency, and also facilitates automatic control and quality monitoring.

Claims

1. A preheating device before pressing for copper clad laminate production, characterized in that: The invention comprises a base body (1), the base body (1) is connected to a support frame (2), and a first movable frame (3) capable of sliding along the left and right directions of the base body (1), the first movable frame (3) is connected to a first heating plate (41) and a second heating plate (42) capable of sliding along the up and down directions of the first movable frame (3), the first heating plate (41) and the second heating plate (42) are both connected to a numerical control component (5) capable of controlling their temperatures, the first heating plate (41) and the second heating plate (42) are provided with a first locking structure (6) capable of fixing the first heating plate (41) and the second heating plate (42) on the first movable frame (3), and a second locking structure (7) capable of fixing the first heating plate (41) and the second heating plate (42) on the support frame (2).

2. The preheating device before lamination for copper clad laminate production according to claim 1, characterized in that: The first movable frame (3) is provided with a first slide groove (31) arranged in the up-down direction, the first locking structure (6) comprises a first threaded hole (61) provided on the first heating plate (41) and the second heating plate (42), and a first threaded fastener (62) passing through the first slide groove (31) and capable of cooperating with the first threaded hole (61), the first threaded fastener (62) is provided with a first pressing portion (621) capable of pressing the first movable frame (3) when cooperating with the first threaded hole (61) so as to limit the relative movement between the first threaded fastener (62) and the first movable frame (3).

3. The preheating device before lamination for copper clad laminate production according to claim 2, characterized in that: The support frame (2) is provided with a mounting opening (21), the second locking structure (7) comprises a second threaded hole (71) provided on the first heating plate (41) and the second heating plate (42), and a second threaded fastener (72) passing through the mounting opening (21) and capable of cooperating with the second threaded hole (71), the second threaded fastener (72) being provided with a second pressing portion (721) capable of pressing the support frame (2) when cooperating with the second threaded hole (71) so as to limit the relative movement between the second threaded fastener (72) and the support frame (2).

4. The preheating device before lamination for copper clad laminate production according to claim 3, characterized in that: The installation opening (21) is a second sliding groove arranged along the up-down direction of the support frame (2).

5. The preheating device before lamination for copper clad laminate production according to claim 4, characterized in that: The base body (1) is also connected to a second movable frame (8) capable of sliding along the left-right direction of the base body (1); the first heating plate (41) and the second heating plate (42) are capable of sliding along the up-down direction of the second movable frame (8); one end of the first heating plate (41) and the second heating plate (42) are detachably connected to the first movable frame (3); and the other end of the first heating plate (41) and the second heating plate (42) are detachably connected to the second movable frame (8); and the first heating plate (41) and the second heating plate (42) are provided with a third locking structure (9) capable of fixing the first heating plate (41) and the second heating plate (42) on the second movable frame (8).

6. The preheating device before lamination for copper clad laminate production according to claim 5, characterized in that: The third locking structure (9) has the same structure as the first locking structure (6).

7. The preheating device before lamination for copper clad laminate production according to claim 5, characterized in that: A heating gap (43) is reserved between the first heating plate (41) and the second heating plate (42) for the copper-clad plate to pass through, and the numerical control component (5) comprises temperature sensors (51) respectively arranged in the first heating plate (41), in the second heating plate (42), at the inlet end of the heating gap (43), and at the outlet end of the heating gap (43).

8. The preheating device before lamination for copper clad laminate production according to claim 7, characterized in that: The numerical control component (5) also includes a control panel (52) which is arranged on the support frame (2) and is capable of adjusting the temperature of the first heating plate (41) and the second heating plate (42).

9. The preheating device before lamination for copper clad laminate production according to claim 5, characterized in that: The lower part of the seat body (1) is provided with a pulley assembly (10) capable of allowing the device to move on a plane.

10. The pre-pressing preheating device for copper clad laminate production according to claim 9, characterized in that: The pulley assembly (10) is provided with a braking structure capable of limiting the rotation of the pulley.

Images