Outer ring rolling device for machining insert bearing
By setting up a blowing seat and a pneumatic chuck in the outer ring rolling device for outer spherical bearing processing, uniform heating of the surface temperature of the outer spherical bearing is achieved, and the problem of inconsistent temperature affecting the rolling quality is solved, and processing efficiency and bearing life are improved.
Patent Information
- Application Number
- CN202421801797.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-29
- Publication Date
- 2025-05-09
- Estimated Expiration
- 2034-07-29
AI Technical Summary
In the existing outer spherical bearing processing, when the outer ring rolling device is processed after heat treatment, if the surface temperature of the outer spherical bearing is inconsistent, it will affect the rolling quality.
An outer ring crushing device for processing outer spherical bearings is designed. The device is equipped with a blowing seat on the side of the rolling wheel, and the positioning and heating of the outer spherical bearings are achieved through a pneumatic chuck and a rotary positioning shaft, so that the surface temperature is consistent, thereby ensuring the rolling effect.
Through the design of this device, the consistency of surface temperature during the machining of outer spherical bearings can be maintained, the rolling quality and efficiency can be improved, and the service life of the bearing can be extended.
Smart Images

Figure CN222843080U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of bearing processing, in particular to an outer ring rolling device for processing an outer spherical bearing. Background Art
[0002] The outer spherical bearing is a specially designed rolling bearing, which is a variant of the deep groove ball bearing. Its main feature is that the outer diameter surface of the outer ring is spherical. This design enables the outer spherical bearing to be matched with a bearing seat with a corresponding concave spherical surface, thereby automatically adjusting (aligning) the misalignment problem caused by the deviation of the shaft or the bearing seat to a certain extent, improving the adaptability and reliability of the system.
[0003] In the existing outer spherical bearing processing, the outer ring rolling device is used to improve the geometric accuracy, surface finish and material microstructure of the outer ring raceway, thereby improving the bearing's load-bearing capacity and service life. The outer ring rolling device forms a matching groove with the outer ring of the outer spherical bearing, so that the outer spherical bearing can be precisely processed. However, the outer ring of the outer spherical bearing is usually rolled after heat treatment. If the surface temperature of the outer spherical bearing is inconsistent, it will affect the quality of the rolling. Utility Model Content
[0004] The purpose of the utility model is to provide an outer ring rolling device for processing outer spherical bearings, so as to solve the problem proposed in the above-mentioned background technology that the outer ring rolling device on the market currently forms a matching groove with the outer ring of the outer spherical bearing to enable the outer spherical bearing to be accurately processed, but the outer spherical bearing is usually processed by outer ring rolling after heat treatment. If the surface temperature of the outer spherical bearing is inconsistent, the quality of the rolling will be affected.
[0005] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: an outer ring rolling device for processing outer spherical bearings, comprising an outer ring rolling device body, a pneumatic chuck is provided on the outer ring rolling device body, and a rotating positioning shaft is rotatably installed in the middle of the pneumatic chuck, and a clamp seat is movably installed on the side of the pneumatic chuck at even intervals, a fixed seat is connected to the clamp seat, and a rolling wheel is rotatably installed in the fixed seat, and a blowing seat is also fastened through the side of the clamp seat, and the outlet of the blowing seat faces the middle area, the outer cover of the outer ring rolling device body is provided with a protective heat insulation cover, and a rotating positioning piece is provided in the protective heat insulation cover, a positioning sleeve is rotatably connected in the rotating positioning piece, and a telescopic hydraulic cylinder is fixed through the positioning sleeve, a rotating positioning seat is rotatably installed on the movable end of the telescopic hydraulic cylinder, and the rotating positioning seat corresponds to the position of the rotating positioning shaft.
[0006] Preferably, an annular pipe is provided on the back of the pneumatic chuck, and connecting branches are connected to the annular pipe at intervals. The connecting branch is fitted through the pneumatic chuck, and the other end of the connecting branch is fastened to the blowing seat.
[0007] Preferably, a rotary drive motor is mounted on one end of the rotary positioning shaft via a coupling, and a special-shaped connecting hole is provided on the other end of the rotary positioning shaft.
[0008] Preferably, a connecting rod with an integral structure is provided at the end of the rotating positioning seat, and the connecting rod is tightly plugged into and matched with the special-shaped connecting hole.
[0009] Preferably, a slope structure is provided on one side of the upper end of the protective heat insulation cover, and a through hole is opened on the slope of the protective heat insulation cover, and an opening and closing door is hingedly installed at the opening of the slope of the protective heat insulation cover. The other side of the protective heat insulation cover is an opening structure, and a positioning cover is screwed and fixed at the opening of the protective heat insulation cover after being clamped, and the positioning cover is sealed and screwed to the pneumatic chuck.
[0010] Preferably, a movable pressure rod is welded and fixed to one side of the positioning sleeve close to the opening and closing door, and the movable pressure rod is in contact with and cooperates with the opening and closing door.
[0011] Compared with the prior art, the utility model has the following beneficial effects: the outer ring rolling device for processing the outer spherical bearing installs the rolling wheel in a protective heat preservation cover, and a blowing seat is arranged on one side of the rolling wheel to continuously blow air to the outer spherical bearing for heating, so that the surface temperature of the outer spherical bearing is consistent, and the rolling effect is guaranteed. The outer ring rolling device for processing the outer spherical bearing positions the outer spherical bearing through a rotatable telescopic hydraulic cylinder, making it convenient to load and unload the outer spherical bearing. At the same time, when the telescopic hydraulic cylinder rotates, the opening and closing door can be automatically opened through the movable pressure rod to realize the loading and unloading of the outer spherical bearing. When the outer ring of the outer spherical bearing is being rolled, the opening and closing door is in a closed state, which plays a role in heat preservation. BRIEF DESCRIPTION OF THE DRAWINGS
[0012] Figure 1 This is a schematic diagram of the structure of an outer ring rolling device for machining an outer spherical bearing according to the utility model;
[0013] Figure 2 This is a schematic diagram of the structure in which a movable pressure rod drives an opening and closing door to open in an outer ring rolling device for processing an outer spherical bearing according to the utility model;
[0014] Figure 3 This is a schematic diagram of the structure in which the blowing seat and the rolling wheel of the outer ring rolling device for processing an outer spherical bearing of the utility model are fixed through a clamp seat;
[0015] Figure 4 The utility model is a schematic diagram of the structure in which a telescopic hydraulic cylinder of an outer ring rolling device for machining an outer spherical bearing is connected to a protective heat-insulating cover through a rotating positioning piece.
[0016] In the figure: 1. Main body of outer ring rolling device; 2. Pneumatic chuck; 201. Clamp seat; 202. Fixed seat; 203. Rolling wheel; 204. Blowing seat; 3. Rotary positioning shaft; 301. Rotary drive motor; 302. Special-shaped connecting hole; 4. Annular pipeline; 401. Connecting branch pipe; 5. Protective insulation cover; 501. Positioning cover; 502. Opening and closing door; 6. Rotary positioning piece; 601. Movable pressure rod; 602. Positioning sleeve; 7. Telescopic hydraulic cylinder; 701. Rotary positioning seat; 702. Connecting plug rod. DETAILED DESCRIPTION
[0017] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0018] See also Figure 1-4The utility model provides a technical solution: an outer ring rolling device for processing an outer spherical bearing, comprising an outer ring rolling device body 1, a pneumatic chuck 2 is provided on the outer ring rolling device body 1, and a rotating positioning shaft 3 is rotatably installed in the middle of the pneumatic chuck 2, and a clamp seat 201 is evenly and movably installed on the side of the pneumatic chuck 2, a fixed seat 202 is connected to the clamp seat 201, and a rolling wheel 203 is rotatably installed in the fixed seat 202, and a blowing seat 204 is also fastened through the side of the clamp seat 201, and the outlet of the blowing seat 204 faces the middle area, and an annular pipe 4 is provided on the back of the pneumatic chuck 2, and the annular pipe 4 is connected to an external heat pump to provide a heat source, so that the blowing seat 204 can provide heat flow to the outer ring of the outer spherical bearing, so that the temperature of the outer ring of the outer spherical bearing is reduced. The outer ring of the outer spherical bearing is consistent with the outer ring of the outer spherical bearing, and the connecting branch pipe 401 is connected at intervals on the annular pipeline 4. The connecting branch pipe 401 is penetrated and matched with the pneumatic chuck 2, and the other end of the connecting branch pipe 401 is clamped and fastened with the blowing seat 204. The pneumatic chuck 2 of this structure is an existing pneumatic chuck, which is pneumatically driven to move the clamp seat 201 to realize the clamping treatment of the outer spherical bearing by the rolling wheel 203, and when the outer spherical bearing rotates, the outer ring of the outer spherical bearing is rolled. The rolling wheel 203 can be detachably designed relative to the clamp seat 201 through the connecting branch pipe 401, so that rolling wheels 203 of different sizes can be replaced according to different types of outer spherical bearings. The outer cover of the outer ring rolling device body 1 is provided with a protective heat preservation cover 5, and a rotating fixed cover is provided in the protective heat preservation cover 5. The positioning member 6 is rotatably connected with a positioning sleeve 602 in the rotating positioning member 6, and a telescopic hydraulic cylinder 7 is fixed through the positioning sleeve 602. An inclined surface structure is arranged on one side of the upper end of the protective heat-insulating cover 5, and a through hole is provided on the inclined surface of the protective heat-insulating cover 5, and an opening and closing door 502 is hingedly installed at the inclined surface opening of the protective heat-insulating cover 5, and the other side of the protective heat-insulating cover 5 is an opening structure, and a positioning cover 501 is screwed and fixed to the opening of the protective heat-insulating cover 5 after being clamped, and the positioning cover 501 is sealed and screwed and fixed to the pneumatic chuck 2. This structure performs heat preservation treatment for the processing area through the protective heat-insulating cover 5 to reduce temperature loss. The protective heat-insulating cover 5 is detachably fixed relative to the pneumatic chuck 2 through the positioning cover 501, which is easy to maintain the pneumatic chuck 2, and the positioning sleeve 602 is close to the opening. A movable pressure rod 601 is welded and fixed on one side of the closing door 502, and the movable pressure rod 601 contacts and cooperates with the opening and closing door 502. When the positioning sleeve 602 is rotated by the positioning of the rotating positioning member 6, the rotating positioning seat 701 is driven by the telescopic hydraulic cylinder 7 to move, so that the outer spherical bearing is loaded and unloaded by the rotating positioning seat 701. The positioning sleeve 602 is driven by the stepper motor to reciprocate 90° by the positioning of the rotating positioning member 6. When the positioning sleeve 602 rotates, the movable pressure rod 601 moves synchronously. After the movable pressure rod 601 contacts the opening and closing door 502, it pushes the opening and closing door 502 to open. The opening and closing door 502 is an existing automatic closing door with spring damping. After the thrust of the movable pressure rod 601 on the opening and closing door 502 disappears,The opening and closing door 502 can be closed automatically. If the air pressure in the protective heat preservation cover 5 increases, the pressure is released through the opening and closing door 502. A rotating positioning seat 701 is rotatably installed at the movable end of the telescopic hydraulic cylinder 7, and the rotating positioning seat 701 corresponds to the position of the rotating positioning shaft 3. A rotating drive motor 301 is installed at one end of the rotating positioning shaft 3 through a coupling, and a special-shaped connecting hole 302 is provided at the other end of the rotating positioning shaft 3. This structure drives the rotating positioning shaft 3 to rotate by the rotating drive motor 301, so as to realize the rotation of the outer spherical bearing, so that the outer ring of the outer spherical bearing can be evenly rolled. A connecting rod 702 of an integrated structure is provided at the end of the rotating positioning seat 701, and the connecting rod 702 is tightly plugged with the special-shaped connecting hole 302. After the outer spherical bearing is fixed after loading by the telescopic hydraulic cylinder 7, this structure can send the outer spherical bearing into the pneumatic chuck 2, and with the cooperation of the connecting rod 702 and the special-shaped connecting hole 302, the outer spherical bearing can rotate smoothly. ,
[0019] Working principle: When using the outer ring rolling device for processing outer spherical bearings, first, the positioning sleeve 602 is driven by the stepper motor to reciprocate 90° through the positioning of the rotary positioning member 6. When the telescopic hydraulic cylinder 7 is set vertically, the positioning sleeve 602 pushes the opening and closing door 502 through the movable pressure rod 601 to open the protective heat preservation cover 5, and the outer spherical bearing is loaded and unloaded. The outer spherical bearing is sleeved on the rotary positioning seat 701 for positioning, and then the telescopic hydraulic cylinder 7 is rotated to a horizontal position. Then the telescopic hydraulic cylinder 7 is started to extend the telescopic hydraulic cylinder 7, and the connecting rod 702 is inserted into the special-shaped connecting hole 302, so that the outer spherical bearing is firmly fixed between the rotary positioning shaft 3 and the rotary positioning seat 701. The pneumatic chuck 2 is driven by pneumatic clamping to make the fixture seat 201 drive the fixed seat 202 to move, so that The rolling wheel 203 clamps the outer spherical bearing, and the blowing seat 204 moves with the clamp seat 201 and approaches the outer spherical bearing, and then the rotary drive motor 301 is started, so that the outer spherical bearing is rotated by the clamping of the rotating positioning shaft 3 and the rotating positioning seat 701, and the outer ring of the outer spherical bearing is rolled by the rolling wheel 203 during the rotation. At the same time, the annular pipeline 4 provides a heat source for the blowing seat 204 through the connecting branch pipe 401 under the action of the heat pump, so that the surface temperature of the outer spherical bearing is consistent, ensuring the outer ring rolling effect. The protective insulation cover 5 is fixed to the pneumatic chuck 2 through the positioning cover 501, and the temperature loss is reduced by the protective insulation cover 5. If the air pressure in the protective insulation cover 5 increases, the pressure relief treatment is performed through the opening and closing door 502, so that the outer ring rolling device body 1 can be used more efficiently, thereby completing a series of tasks.
[0020] Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art may still modify the technical solutions described in the aforementioned embodiments, or make equivalent substitutions for some of the technical features therein. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention shall be included in the protection scope of the present invention.
Claims
1. An outer ring rolling device for machining an outer spherical bearing, comprising an outer ring rolling device body (1), characterized in that: The outer ring rolling device body (1) is provided with a pneumatic chuck (2), and a rotating positioning shaft (3) is rotatably installed in the middle of the pneumatic chuck (2), and a clamp seat (201) is movably installed at even intervals on the side of the pneumatic chuck (2), and a fixed seat (202) is connected to the clamp seat (201), and a rolling wheel (203) is rotatably mounted in the fixed seat (202), and a blowing seat (204) is also penetrated and fastened on the side of the clamp seat (201), and the blowing seat (204) The outlet faces the middle area, the outer cover of the outer ring rolling device body (1) is provided with a protective heat-insulating cover (5), and a rotating positioning member (6) is provided inside the protective heat-insulating cover (5), a positioning sleeve (602) is rotatably connected inside the rotating positioning member (6), and a telescopic hydraulic cylinder (7) is fixedly passed through the positioning sleeve (602), and a rotating positioning seat (701) is rotatably installed on the movable end of the telescopic hydraulic cylinder (7), and the rotating positioning seat (701) corresponds to the position of the rotating positioning shaft (3).
2. The outer ring rolling device for machining an outer spherical bearing according to claim 1, characterized in that: The pneumatic chuck (2) is provided with an annular pipe (4) at the back, and the annular pipe (4) is connected with connecting branches (401) at intervals. The connecting branches (401) are connected to the pneumatic chuck (2) through and through, and the other end of the connecting branch pipe (401) is clamped and fastened to the blowing seat (204).
3. The outer ring rolling device for machining an outer spherical bearing according to claim 1, characterized in that: A rotary drive motor (301) is mounted on one end of the rotary positioning shaft (3) via a coupling, and a special-shaped connecting hole (302) is provided on the other end of the rotary positioning shaft (3).
4. The outer ring rolling device for machining an outer spherical bearing according to claim 3, characterized in that: The end of the rotation positioning seat (701) is provided with a connecting rod (702) of an integral structure, and the connecting rod (702) is tightly plugged into and matched with the special-shaped connecting hole (302).
5. The outer ring rolling device for machining an outer spherical bearing according to claim 1, characterized in that: A slope structure is provided on one side of the upper end of the protective heat-insulating cover (5), and a through hole is provided on the slope of the protective heat-insulating cover (5), and an opening and closing door (502) is hingedly installed at the opening of the slope of the protective heat-insulating cover (5), and the other side of the protective heat-insulating cover (5) is an opening structure, and a positioning cover (501) is fixedly screwed after being clamped at the opening of the protective heat-insulating cover (5), and the positioning cover (501) is sealed and screwed to the pneumatic chuck (2).
6. The outer ring rolling device for machining an outer spherical bearing according to claim 1, characterized in that: A movable pressure rod (601) is welded and fixed to one side of the positioning sleeve (602) close to the opening and closing door (502), and the movable pressure rod (601) is in contact with and fits with the opening and closing door (502).