Novel automatic water-cooling ingot mould device

Abstract

The utility model relates to the technical field of metal production and manufacturing, and discloses a novel automatic water-cooling ingot mould device which comprises an ingot mould support, a frame is fixedly connected to the inner side of the ingot mould support, a second protective cover is fixedly connected to the outer side of the frame, and oil cylinders opposite to each other left and right are fixedly connected to the outer side of the frame. A piston rod protective sleeve is arranged on the outer side of the middle end of the oil cylinder, a pressing plate is fixedly connected to the inner side of the oil cylinder and slidably connected with the ingot mold support, water-cooling ingot mold pieces are evenly distributed on the inner side of the pressing plate, and X-shaped chain connecting buckles evenly distributed up and down are rotatably connected to the outer sides of the water-cooling ingot mold pieces. Water-cooling plates which are opposite up and down are welded to the outer sides of the water-cooling ingot mold pieces, side pipe frames which are opposite left and right are fixedly connected to the outer sides of the water-cooling plates, and reinforcing ribs are fixedly connected to the inner sides of the water-cooling plates. According to the utility model, manual work is replaced by a mechanical structure, so that the production efficiency is greatly improved.

Description

Technical Field

[0001] The utility model relates to the technical field of metal production and manufacturing, in particular to a novel automatic water-cooling ingot mold device. Background Art

[0002] With the development of manufacturing industry, automation technology has been widely used in various fields. In the field of metal processing and manufacturing, water-cooled ingot mold device is a common tool used to cool and fix workpieces during processing. At the same time, in recent years, the manufacturing industry is rapidly turning to automated production. The development of automation technology makes the production process more efficient and precise, and can reduce labor costs and operating errors. Therefore, automation devices for the field of metal processing have huge market potential.

[0003] After searching, the existing patent (Announcement No.: CN215592625U) discloses a water-cooled ingot mold groove with good cooling effect, including a single mold, a side mold is installed on the top of the single mold, a connecting sleeve is arranged on the top of the side mold, a through hole is opened inside the single mold, and the corresponding through holes in the single mold are connected by steel pipes, and a limiting sleeve is installed on the outer side of the single mold; when the device is in use, a plurality of steel pipes are arranged in each single mold, the through holes of the same single mold are connected by steel pipes, and the adjacent single molds are connected by U-shaped steel pipes, and cooling water flows through the through holes in the single mold, which effectively improves the cooling speed, shortens the production cycle, and can improve product output and quality, avoiding the rough surface of industrial silicon finished products; the device is provided with a connecting mechanism, which can easily complete the fixing of the installation sleeve position, and strengthen the protection of the outer connection part of the U-shaped steel pipe through the first rotating sleeve and the second rotating sleeve to ensure the stability of the connecting structure.

[0004] However, in the actual use of the above scheme, the ingot mold needs to be manually removed after the ingot is formed, which is time-consuming, labor-intensive and has manual safety hazards. At the same time, during the pouring and demolding process of the water-cooled ingot mold, due to temperature changes and repeated use of the water-cooled ingot mold, the pipe rack and water-cooling plate in the water-cooled ingot mold are subject to deformation hazards.

[0005] In view of this, the utility model proposes a novel automatic water-cooling ingot mold device. Utility Model Content

[0006] The utility model provides a novel automatic water-cooling ingot mold device, which solves the problem of time-consuming and labor-intensive manual mold taking in the related technology.

[0007] The technical solution of the utility model is as follows: a novel automated water-cooled ingot mold device, comprising an ingot mold bracket, a frame fixedly connected to the inner side of the ingot mold bracket, a second protective cover fixedly connected to the outer side of the frame, left and right oil cylinders fixedly connected to the outer side of the frame, a piston rod protective cover is provided on the outer side of the middle end of the oil cylinder, a clamping plate fixedly connected to the inner side of the oil cylinder, the clamping plate is slidably connected to the ingot mold bracket, a uniformly distributed water-cooled ingot mold piece is provided on the inner side of the clamping plate, an X-shaped chain connecting buckle uniformly distributed up and down is rotatably connected to the outer side of the water-cooled ingot mold piece, water-cooled plates opposite to each other are welded to the outer side of the water-cooled ingot mold piece, left and right side pipe racks opposite to each other are fixedly connected to the outer side of the water-cooled plate, and reinforcing ribs are fixedly connected to the inner side of the water-cooled plate.

[0008] Preferably, a second joint is fixedly connected to the outer side of the top end of the side pipe rack on the left side, and a first joint is fixedly connected to the outer side of the bottom end of the side pipe rack on the left side.

[0009] Preferably, a support rod is fixedly connected to the upper outer side of the side tube rack, and the clamping plate and the water-cooled ingot mold fall onto the frame through the support rod. A connecting frame evenly distributed up and down is fixedly connected to the outer side of the side tube rack, and the connecting frame is slidably connected to the X-shaped chain connecting buckle.

[0010] Preferably, a first delivery pipe is fixedly connected to the left side of the second joint, a water divider is fixedly connected to the bottom end of the first delivery pipe, a second delivery pipe is fixedly connected to the left side of the first joint, and the second delivery pipe is fixedly connected to the water divider.

[0011] Preferably, a support is fixedly connected to the bottom end of the ingot mold bracket, and a splash-proof shield is fixedly connected to the left side of the support.

[0012] Preferably, a frame is fixedly connected to the bottom side of the support, a motor is provided on the top side of the front end of the frame, and a transmission chain is meshedly connected to the output end of the motor.

[0013] Preferably, the inner side of the bottom end of the transmission chain is meshedly connected with a driving wheel, the bottom end of the driving wheel is rotatably connected with a light rail, and the bottom side of the rear end of the support is rotatably connected with a driven wheel.

[0014] Preferably, a first guard is fixedly connected to the middle side of the bottom end of the frame, and a tank chain is provided on the top of the first guard.

[0015] Preferably, a bracket is slidably connected to the outer side of the tank chain, and the bracket is fixedly connected to the frame.

[0016] Preferably, a track base plate is fixedly connected to the middle side of the bottom end of the ingot mold support, a track pressure plate is fixedly connected to the top end of the track base plate, and evenly distributed expansion bolts are threadedly connected to the inner side of the track pressure plate.

[0017] The working principle and beneficial effects of the utility model are:

[0018] In the utility model, the power provided by the oil cylinder uses the clamping plate to drive the X-shaped chain connection buckle and the water-cooled ingot mold to open and close, without manual intervention, thereby greatly improving production efficiency. This means that the device can operate continuously without being limited by human operation speed and fatigue, which helps to speed up the production cycle and increase output, while reducing contact between personnel and equipment and reducing safety risks during work. Especially for operations in high temperature or harmful environments, the automation device can effectively protect the safety of operators;

[0019] In the utility model, reinforcing ribs are arranged on the water cooling plate, thereby better protecting the pipe rack and the water cooling plate from deformation, increasing the structural strength of the pipe rack and the water cooling plate, and extending the service life of the water cooling ingot mold piece;

[0020] In the utility model, the water-cooled ingot mold structure with cooling water entering and returning on the same side makes the pouring operation more convenient, saves installation space, facilitates material discharge, optimizes the overall layout of the equipment, and improves the operating efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0021] The present invention will be further described in detail below in conjunction with the accompanying drawings and specific implementation methods.

[0022] Figure 1 This is a front view structural schematic diagram of the utility model;

[0023] Figure 2 It is a schematic diagram of the top view structure of the utility model;

[0024] Figure 3 This is a schematic diagram of the bracket structure of the utility model;

[0025] Figure 4 This is a structural schematic diagram of the first delivery pipe of the utility model;

[0026] Figure 5 This is a schematic diagram of the structure of the oil cylinder of the utility model;

[0027] Figure 6 This is a schematic diagram of the structure of the second protective cover of the utility model;

[0028] Figure 7 This is a schematic diagram of the structure of the water cooling plate of the utility model;

[0029] Figure 8 It is a structural schematic diagram of the connecting frame of the utility model.

[0030] In the figure: 1. ingot mold support; 2. support; 3. splash shield; 4. frame; 5. motor; 6. driving wheel; 7. tank chain; 8. water distributor; 9. first shield; 10. light rail; 11. driven wheel; 12. track bottom plate; 13. track pressure plate; 14. expansion bolt; 15. first conveying pipe; 16. bracket; 17. frame; 18. clamping plate; 19. X-shaped chain connecting buckle; 20. water-cooled ingot mold; 21. second shield; 22. first joint; 23. support rod; 24. second joint; 25. side pipe rack; 26. water-cooling plate; 27. reinforcing rib; 28. connecting frame; 29. ​​transmission chain; 30. second conveying pipe; 31. oil cylinder; 32. piston rod protective cover. DETAILED DESCRIPTION

[0031] The following will be combined with the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments of the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model. Example

[0032] A preferred embodiment of a novel automatic water-cooling ingot mold device provided by the utility model is as follows Figures 1 to 8As shown: a novel automatic water-cooled ingot mold device comprises an ingot mold support 1, a frame 17 is fixedly connected to the inner side of the ingot mold support 1, the frame 17 is fixed by the ingot mold support 1, a second shield 21 is fixedly connected to the outer side of the frame 17, the second shield 21 is fixed by the frame 17, left and right opposite oil cylinders 31 are fixedly connected to the outer side of the frame 17, the oil cylinder 31 is fixed by the frame 17, a piston rod protective sleeve 32 is arranged on the outer side of the middle end of the oil cylinder 31, the piston rod protective sleeve 32 is limited by the oil cylinder 31, and the oil cylinder 31 is protected by the piston rod protective sleeve 32, a clamping plate 18 is fixedly connected to the inner side of the oil cylinder 31, the clamping plate 18 is fixed by the oil cylinder 31, and the clamping plate 18 is fixed by the oil cylinder 31, and the clamping plate 18 is slidably connected to the ingot mold support 1, the clamping plate 18 is limited by the ingot mold support 1, and the inner side of the clamping plate 18 is provided with uniformly distributed water-cooled ingot mold pieces 20, by The clamping plate 18 fixes the first water-cooled ingot mold pieces 20 on both sides. The outer side of the water-cooled ingot mold piece 20 is rotatably connected with an X-shaped chain connecting buckle 19 evenly distributed up and down. The first water-cooled ingot mold piece 20 on both sides is connected with other water-cooled ingot mold pieces 20 through the X-shaped chain connecting buckle 19 to form a whole. The outer side of the water-cooled ingot mold piece 20 is welded with water-cooling plates 26 opposite to each other up and down. The outer wall of the water-cooled ingot mold piece 20 is cooled by the water-cooling plates 26. The outer side of the water-cooling plate 26 is fixedly connected There are side pipe racks 25 opposite to each other on the left and right sides, and the water-cooling plate 26 is fixed by the side pipe racks 25. The inner side of the water-cooling plate 26 is fixedly connected with a reinforcing rib 27. The water-cooling plate 26 is fixed by the reinforcing rib 27, which better protects the side pipe racks 25 and the water-cooling plate 26 from deformation, increases the structural strength of the side pipe racks 25 and the water-cooling plate 26, and prolongs the service life of the water-cooling ingot mold 20. The water-cooling plate 26 is welded by two 15CrMo steel plates and Q235A plates. The 15CrMo steel plate is a pearlite heat-resistant steel with high thermal strength δb≥440MPa and oxidation resistance at high temperatures, and has a certain resistance to hydrogen corrosion. The welds welded with the 15CrMo plate are all welded with R307 electrodes; the remaining welds are welded with electrodes according to A3 material welding. Example

[0033] Based on Example 1, a preferred embodiment of a novel automatic water-cooled ingot mold device provided by the utility model is as follows Figures 1 to 8 As shown: the second joint 24 is fixedly connected to the outer side of the top of the left side pipe rack 25, and the first joint 22 is fixedly connected to the outer side of the bottom of the left side pipe rack 25. The first joint 22 and the second joint 24 are fixed by the left side pipe rack 25 at the same time. The water-cooled ingot mold structure with cooling water entering and returning on the same side makes the casting operation more convenient, saves installation space, and facilitates material discharge. The overall layout of the equipment is optimized and the operation efficiency is improved.

[0034] In this embodiment, a support rod 23 is fixedly connected to the upper side of the outside of the side tube rack 25, and the support rod 23 is fixed by the side tube rack 25. The clamping plate 18 and the water-cooled ingot mold 20 fall on the frame 17 through the support rod 23, so that the clamping plate 18 and the water-cooled ingot mold 20 can slide on the frame 17 through the support rod 23. A connecting frame 28 evenly distributed up and down is fixedly connected to the outside of the side tube rack 25. The connecting frame 28 is slidably connected to the X-shaped chain connecting buckle 19, and the connecting frame 28 is fixed by the side tube rack 25. At the same time, the X-shaped chain connecting buckle 19 is supported by the connecting frame 28, so that the X-shaped chain connecting buckle 19 can slide on the connecting frame 28.

[0035] In this embodiment, a first delivery pipe 15 is fixedly connected to the left side of the second joint 24, a water distributor 8 is fixedly connected to the bottom end of the first delivery pipe 15, the second joint 24 and the water distributor 8 are connected via the first delivery pipe 15, a second delivery pipe 30 is fixedly connected to the left side of the first joint 22, the second delivery pipe 30 is fixedly connected to the water distributor 8, the first joint 22 and the water distributor 8 are connected via the second delivery pipe 30, the water distributor 8 delivers cooling water into the water-cooled ingot mold 20 via the second delivery pipe 30, and delivers it out via the delivery pipe, thereby achieving continuous cooling of the water-cooled ingot mold 20.

[0036] In this embodiment, a support 2 is fixedly connected to the bottom end of the ingot mold support 1, and the support 2 is fixed by the ingot mold support 1. A splash-proof shield 3 is fixedly connected to the left side of the support 2, and the splash-proof shield 3 is fixed by the support 2.

[0037] In this embodiment, a frame 4 is fixedly connected to the bottom side of the support 2, and the frame 4 is fixed by the support 2. A motor 5 is mounted on the top side of the front end of the frame 4, and the motor 5 is fixed by the frame 4. The output end of the motor 5 is meshingly connected to a transmission chain 29, and the transmission chain 29 is driven to rotate by the motor 5.

[0038] In this embodiment, the inner side of the bottom end of the transmission chain 29 is meshedly connected with the driving wheel 6, and the motor 5 drives the driving wheel 6 to rotate through the transmission chain 29. The bottom end of the driving wheel 6 is rotatably connected to the light rail 10, and the driving wheel 6 is supported and limited by the light rail 10. At the same time, the driving wheel 6 rotates on the light rail 10, thereby driving the top structure to move. The bottom side of the rear end of the support 2 is rotatably connected to the driven wheel 11, and the driven wheel 11 is limited by the support 2, thereby supporting the end of the device away from the driving wheel 6.

[0039] In this embodiment, a first guard 9 is fixedly connected to the middle side of the bottom end of the frame 4, and the first guard 9 is fixed by the frame 4. At the same time, the internal motor 5 is protected by the first guard 9, and a tank chain 7 is arranged on the top of the first guard 9.

[0040] In this embodiment, a bracket 16 is slidably connected to the outer side of the tank chain 7, and the tank chain 7 is limited by the bracket 16. The bracket 16 is fixedly connected to the frame 4, and the bracket 16 is fixed by the frame 4.

[0041] In the present embodiment, a track base plate 12 is fixedly connected to the middle side of the bottom end of the ingot mold support 1, and the track base plate 12 is fixed by the ingot mold support 1. A track pressure plate 13 is fixedly connected to the top of the track base plate 12, and the track pressure plate 13 is supported and fixed by the track base plate 12. The inner side of the track pressure plate 13 is threadedly connected with evenly distributed expansion bolts 14, and the track base plate 12 and the track pressure plate 13 are connected by the expansion bolts 14.

[0042] The working principle and use process of the utility model: When the new automatic water-cooled ingot mold device is used, the oil cylinders 31 on both sides are first connected to the clamping plate 18, and the clamping plate 18 and the adjacent water-cooled ingot mold pieces 20 and the water-cooled ingot mold pieces 20 are connected by X-shaped chain connecting buckles 19 to play a linkage role. A piston rod protective cover 32 is installed on the cylinder rod of the oil cylinder 31 to play a dust and dirt prevention role. The oil cylinders 31 on both sides synchronously drive the clamping plate 18 to link with the water-cooled ingot mold piece 20 to play an opening and closing role for the water-cooled ingot mold piece 20 group. The water-cooled ingot mold piece 20 adopts an upper and lower two-row X-shaped chain connecting buckle 19 device to make the opening and closing operation of the water-cooled ingot mold piece 20 smooth. The oil cylinders 31 on both sides push the clamping plate 18 to clamp each water-cooled ingot mold 20. Then, the water-cooled ingot mold 20 passes cooling water into the water-cooled ingot mold 20 through the water distributor 8 using the second conveying pipe 30, and the cooling water is conveyed out of the water-cooled ingot mold 20 through the first conveying pipe 15, so as to continuously cool the inside of the water-cooled ingot mold 20. Then, molten steel is injected into the cavity between the water-cooled ingot molds 20. When the molten steel meets the ingot discharge requirements, the oil cylinders 31 on both sides simultaneously pull the clamping plate 18, linking the adjacent water-cooled ingot molds 20 until the X-shaped chain connecting buckle 19 forms a straight line, the module falls, and the water-cooled ingot molds 20 are opened one by one.

[0043] The above are only preferred embodiments of the present invention and are not intended to limit the present invention. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.

Claims

1. A novel automatic water-cooled ingot mold device, comprising an ingot mold support (1), characterized in that: The ingot mold support (1) is fixedly connected to a frame (17) on the inner side, and a second protective cover (21) is fixedly connected to the outer side of the frame (17). The outer side of the frame (17) is fixedly connected to left and right oil cylinders (31) opposite to each other. A piston rod protective sleeve (32) is arranged on the outer side of the middle end of the oil cylinder (31). The inner side of the oil cylinder (31) is fixedly connected to a clamping plate (18). The clamping plate (18) is slidably connected to the ingot mold support (1). The inner side of the clamping plate (18) is provided with uniformly distributed water-cooled ingot mold pieces (20). The outer side of the water-cooled ingot mold pieces (20) is rotatably connected to an X-shaped chain connecting buckle (19) uniformly distributed up and down. The outer side of the water-cooled ingot mold pieces (20) is welded with water-cooled plates (26) opposite to each other up and down. The outer side of the water-cooled ingot mold pieces (20) is fixedly connected to left and right side pipe racks (25) opposite to each other. The inner side of the water-cooled ingot mold pieces (26) is fixedly connected to the inner side of the water-cooled ingot mold pieces (26).

2. A novel automatic water-cooled ingot mold device according to claim 1, characterized in that: A second joint (24) is fixedly connected to the outer side of the top end of the left side pipe rack (25), and a first joint (22) is fixedly connected to the outer side of the bottom end of the left side pipe rack (25).

3. A novel automated water-cooled ingot mold device according to claim 1, characterized in that: A support rod (23) is fixedly connected to the upper side of the outer side of the side tube rack (25); the clamping plate (18) and the water-cooled ingot mold (20) fall onto the frame (17) via the support rod (23); and a connecting frame (28) evenly distributed up and down is fixedly connected to the outer side of the side tube rack (25); the connecting frame (28) is slidably connected to the X-shaped chain connecting buckle (19).

4. A novel automatic water-cooled ingot mold device according to claim 2, characterized in that: The left side of the second joint (24) is fixedly connected to a first delivery pipe (15), the bottom end of the first delivery pipe (15) is fixedly connected to a water distributor (8), the left side of the first joint (22) is fixedly connected to a second delivery pipe (30), and the second delivery pipe (30) is fixedly connected to the water distributor (8).

5. A novel automatic water-cooled ingot mold device according to claim 1, characterized in that: The bottom end of the ingot mold support (1) is fixedly connected to a support (2), and the left side of the support (2) is fixedly connected to an anti-splash shield (3).

6. A novel automatic water-cooled ingot mold device according to claim 5, characterized in that: The bottom side of the support (2) is fixedly connected to a vehicle frame (4), the front end of the vehicle frame (4) is provided with a motor (5) on the top side, and the output end of the motor (5) is meshingly connected to a transmission chain (29).

7. A novel automatic water-cooled ingot mold device according to claim 6, characterized in that: The inner side of the bottom end of the transmission chain (29) is meshingly connected to a driving wheel (6), the bottom end of the driving wheel (6) is rotatably connected to a light rail (10), and the bottom side of the rear end of the support (2) is rotatably connected to a driven wheel (11).

8. A novel automatic water-cooled ingot mold device according to claim 6, characterized in that: A first guard (9) is fixedly connected to the middle side of the bottom end of the vehicle frame (4), and a tank chain (7) is arranged on the top end of the first guard (9).

9. A novel automatic water-cooled ingot mold device according to claim 8, characterized in that: The outer side of the tank chain (7) is slidably connected to a bracket (16), and the bracket (16) is fixedly connected to the vehicle frame (4).

10. A novel automatic water-cooled ingot mold device according to claim 1, characterized in that: A track base plate (12) is fixedly connected to the middle side of the bottom end of the ingot mold support (1), a track pressing plate (13) is fixedly connected to the top end of the track base plate (12), and evenly distributed expansion bolts (14) are threadedly connected to the inner side of the track pressing plate (13).

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