Adjustable wire blocking mechanism for ultrasonic wire harness welding

By designing an ultrasonic wire harness welding adjustable wire gear mechanism, the linear pushing part and stroke limiting part of the gear block are used to achieve accurate positioning of the wire harness, solving the problem of complex and high cost in the prior art positioning mechanism, and realizing accurate positioning and fixing of the wire harness.

CN222843315UActive Publication Date: 2025-05-09WUXI YUQING INTELLIGENT TECH CO LTD
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Patent Information

Application Number
CN202421813849.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-30
Publication Date
2025-05-09
Estimated Expiration
2034-07-30

AI Technical Summary

Technical Problem

The existing positioning mechanism of wire harness and terminals is complex in structure and high in cost, making it difficult to accurately position the wire harness.

Method used

An ultrasonic wire harness welding adjustable wire gear mechanism is designed to achieve accurate positioning and fixing of the wire harness through the linear pushing part of the gear block and the stroke limiting part of the gear block.

Benefits of technology

Simplify the structure, reduce costs, realize accurate positioning and fixing of the wire harness, and improve the efficiency of the welding process.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the field of wire blocking mechanisms, in particular to an adjustable wire blocking mechanism for ultrasonic wire harness welding. The wire blocking mechanism comprises a terminal positioning seat, a wire blocking block, bases, a wire blocking block linear pushing part and a wire blocking block stroke limiting part, the terminal positioning seat is located between the two bases, the bases are connected with the wire blocking block in a sliding fit mode, the bases are provided with the wire blocking block linear pushing part and the wire blocking block stroke limiting part, the wire blocking block linear pushing part is connected with the wire blocking block, and the wire blocking block stroke limiting part is connected with the wire blocking block. The wire blocking block is connected to the base in a sliding fit mode. According to the utility model, the wire blocking blocks are driven to move linearly through the wire blocking block linear pushing part, the two wire blocking blocks move relatively linearly, one end of the wire harness is aligned and fixed on the terminal, and the moving stroke of the wire blocking blocks is limited through the wire blocking block stroke limiting part, so that the wire harness is positioned more accurately. The structure is simplified, and the cost is saved.
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Description

Technical Field

[0001] The utility model relates to the field of wire blocking mechanisms, in particular to an adjustable wire blocking mechanism for ultrasonic wire harness welding. Background Art

[0002] When processing the wire harness and the terminal, one end of the wire harness needs to be positioned on the terminal before welding. However, the existing positioning mechanism of the wire harness and the terminal is complex in structure and has high cost. Utility Model Content

[0003] The technical problem to be solved by the utility model is: in order to solve the technical problem described in the background technology, the utility model provides an adjustable wire blocking mechanism for ultrasonic wire harness welding. The wire blocking block is driven to move linearly by a linear pusher of the wire blocking block, and the two wire blocking blocks move linearly relative to each other, so that one end of the wire harness is aligned and fixed on the terminal, and the moving stroke of the wire blocking block is limited by a stroke limiting portion of the wire blocking block, so that the positioning of the wire harness is more accurate. The application simplifies the structure and saves costs.

[0004] The technical solution adopted by the utility model to solve its technical problems is:

[0005] An adjustable wire-stopping mechanism for ultrasonic wire harness welding comprises a terminal positioning seat, a wire-stopping block, a base, a wire-stopping block linear pushing portion, and a wire-stopping block stroke limiting portion. The terminal positioning seat is located between two bases, the base is slidably connected with the wire-stopping block, the base is provided with the wire-stopping block linear pushing portion and the wire-stopping block stroke limiting portion, the wire-stopping block linear pushing portion is connected to the wire-stopping block, and the wire-stopping block is slidably connected to the base.

[0006] Specifically, the linear pushing part of the stop line block includes a single-rod power cylinder, a sliding seat, an oblique groove, a pin, and a waist-shaped hole. The cylinder body of the single-rod power cylinder is fixed on the base, the piston rod of the single-rod power cylinder is connected to the sliding seat, the sliding seat is slidably connected in the base, the sliding seat is provided with an oblique groove, and the base is provided with a waist-shaped hole. The bottom of the stop line block is connected to one end of the pin, the other end of the pin is placed in the oblique groove, and the pin passes through the waist-shaped hole.

[0007] Specifically, the travel limiting part of the stop line block includes a casing, a screw rod, a nut, a ramp block, and a limit rod. The casing is fixed at the rear end of the base, the screw rod is rotatably connected in the casing, a nut is threadedly connected to the screw rod, the nut is fixed in the ramp block, the screw rod passes through the ramp block, the ramp block is slidably connected in the casing, and a limit rod for pushing the ramp block is provided at the tail end of the stop line block.

[0008] Specifically, a handle is fixed to one end of the screw rod, and the handle is located outside the housing.

[0009] Specifically, a connecting block is fixed on the housing, and a fixing screw for supporting the screw rod is threadedly connected to one side of the connecting block, and the screw rod passes through the connecting block.

[0010] Specifically, the terminal positioning seat is provided with a terminal positioning groove and a plurality of arc grooves.

[0011] The beneficial effects of the utility model are as follows: the utility model provides an adjustable wire stop mechanism for ultrasonic wire harness welding. The wire stop block is driven to move linearly by the linear push part of the wire stop block, and the two wire stop blocks move linearly relative to each other, so that one end of the wire harness is aligned and fixed on the terminal, and the moving stroke of the wire stop block is limited by the stroke limiting part of the wire stop block, so that the positioning of the wire harness is more accurate. The application simplifies the structure and saves costs. BRIEF DESCRIPTION OF THE DRAWINGS

[0012] The utility model is further described below in conjunction with the accompanying drawings and embodiments.

[0013] Figure 1 It is a structural schematic diagram of the utility model;

[0014] Figure 2 It is a structural schematic diagram of the travel limiting part of the gear line block of the utility model;

[0015] Figure 3 It is a structural schematic diagram of the linear push portion of the line block of the utility model;

[0016] Figure 4 It is a structural schematic diagram of the slide seat and the pin of the utility model;

[0017] Figure 5 It is a structural schematic diagram of the terminal positioning seat of the utility model;

[0018] In the figure, 1. Terminal positioning seat, 2. Wire stop block, 3. Base, 4. Line stop block linear push part, 5. Wire stop block

[0019] Stroke limiting part, 41. Single-rod power cylinder, 42. Slide seat, 43. Oblique groove, 44. Pin, 45. Waist hole, 11. Terminal positioning groove, 12. Arc groove, 51. Housing, 52. Screw, 53. Bevel block, 54. Limit rod, 55. Handle, 56. Connecting block, 57. Top fixing screw. DETAILED DESCRIPTION

[0020] Now the utility model is further described in detail with reference to the accompanying drawings. These drawings are simplified schematic diagrams, which only illustrate the basic structure of the utility model in a schematic manner, and therefore only show the components related to the utility model.

[0021] Figure 1 It is a structural schematic diagram of the utility model; Figure 2 It is the structure of the travel limiting part of the gear line block of the utility model.

[0022] Schematic diagram; Figure 3It is a structural schematic diagram of the linear push portion of the line block of the utility model; Figure 4 It is a structural schematic diagram of the slide seat and the pin of the utility model; Figure 5 It is a structural schematic diagram of a terminal positioning seat of the utility model.

[0023] As attached Figure 1 As shown, an adjustable wire-stopping mechanism for ultrasonic wire harness welding comprises a terminal positioning seat 1, a wire-stopping block 2, a base 3, a wire-stopping block linear pushing portion 4, and a wire-stopping block stroke limiting portion 5. The terminal positioning seat 1 is located between two bases 3, the base 3 is slidably connected with the wire-stopping block 2, the base 3 is provided with the wire-stopping block linear pushing portion 4 and the wire-stopping block stroke limiting portion 5, the wire-stopping block linear pushing portion 4 is connected to the wire-stopping block 2, and the wire-stopping block 2 is slidably connected to the base 3.

[0024] Combined with Figure 3 and attached Figure 4 As shown, the linear push part 4 of the stop line block includes a single-rod power cylinder 41, a slide 42, an oblique groove 43, a pin 44, and a waist-shaped hole 45. The cylinder body of the single-rod power cylinder 41 is fixed on the base 3, the piston rod of the single-rod power cylinder 41 is connected to the slide 42, the slide 42 is slidably connected in the base 3, the slide 42 is provided with an oblique groove 43, the base 3 is provided with a waist-shaped hole 45, the bottom of the stop line block 2 is connected to one end of the pin 44, the other end of the pin 44 is placed in the oblique groove 43, and the pin 44 passes through the waist-shaped hole 45.

[0025] The piston rod of the single-rod power cylinder 41 is extended and retracted to drive the slide 42 to move horizontally and linearly. When the slide 42 moves, the bottom end of the pin 44 is driven to move along the oblique groove 43, and the rod body of the pin 44 moves linearly along the waist-shaped hole 45, and the pin 44 can drive the stopper block 2 to move linearly back and forth on the base 3.

[0026] As attached Figure 2 As shown, the travel limiting part 5 of the stop line block includes a casing 51, a screw rod 52, a nut, a ramp block 53, and a limit rod 54. The casing 51 is fixed at the rear end of the base 3, the screw rod 52 is rotatably connected in the casing 51, a nut is threadedly connected to the screw rod 52, the nut is fixed in the ramp block 53, the screw rod 52 passes through the ramp block 53, the ramp block 53 is slidably connected in the casing 51, and a limit rod 54 for pushing the ramp block 53 is provided at the tail end of the stop line block 2.

[0027] A handle 55 is fixed to one end of the screw rod 52 , and the handle 55 is located outside the housing 51 .

[0028] Hold the handle 55 and rotate the screw rod 52, and the nut and the inclined plane block 53 on the screw rod 52 move linearly along the rod body of the screw rod 52. When the stopper block 2 moves forward, it will move with the limit rod 54. When the limit rod 54 hits the inclined surface of the inclined plane block 53, the stopper block 2 stops moving. Therefore, by moving the inclined plane block 53, the maximum travel of the stopper block 2 can be adjusted.

[0029] A connecting block 56 is fixed to the housing 51 . A fixing screw 57 for supporting the screw rod 52 is threadedly connected to one side of the connecting block 56 . The screw rod 52 passes through the connecting block 56 .

[0030] After the inclined surface block 53 has been moved, the fixing screw 57 is rotated, and the fixing screw 57 moves into the connecting block 56 until the fixing screw 57 presses against the screw rod 52 from the side, thereby preventing the screw rod from rotating.

[0031] As attached Figure 5 As shown, the terminal positioning seat 1 is provided with a terminal positioning groove 11 and a plurality of arc grooves 12. The main body of the terminal is fitted in the terminal positioning groove 11, and the annular protrusion on the terminal is fitted in the arc groove 12.

[0032] The working method of the present application is as follows: the terminal is placed in the terminal positioning seat 1, and then the wire harness end is placed on the terminal. Then the linear push parts 4 of the stopper blocks on the left and right sides are activated, and the two linear push parts 4 of the stopper blocks respectively drive the two stopper blocks 2 to block the left and right sides of the wire harness, respectively, to achieve accurate positioning of the wire harness and the terminal.

[0033] Based on the above ideal embodiments of the utility model, the relevant staff can make various changes and modifications without deviating from the technical concept of the utility model through the above description. The technical scope of the utility model is not limited to the content of the specification, and its technical scope must be determined according to the scope of the claims.

Claims

1. An adjustable wire blocking mechanism for ultrasonic wire beam welding, characterized in that: The invention comprises a terminal positioning seat (1), a stopper block (2), a base (3), a stopper block linear push portion (4), and a stopper block travel limiting portion (5); the terminal positioning seat (1) is located between two bases (3); the stopper block (2) is slidably connected to the base (3); the stopper block linear push portion (4) and the stopper block travel limiting portion (5) are installed on the base (3); the stopper block linear push portion (4) is connected to the stopper block (2); and the stopper block (2) is slidably connected to the base (3).

2. The adjustable wire blocking mechanism for ultrasonic wire beam welding according to claim 1 is characterized in that: The linear driving part (4) of the stopper block comprises a single-rod power cylinder (41), a slide seat (42), an oblique groove (43), a pin (44), and a waist-shaped hole (45); the cylinder body of the single-rod power cylinder (41) is fixed on the base (3); the piston rod of the single-rod power cylinder (41) is connected to the slide seat (42); the slide seat (42) is slidably connected in the base (3); the slide seat (42) is provided with an oblique groove (43); the base (3) is provided with a waist-shaped hole (45); the bottom of the stopper block (2) is connected to one end of the pin (44); the other end of the pin (44) is placed in the oblique groove (43); and the pin (44) passes through the waist-shaped hole (45).

3. The adjustable wire blocking mechanism for ultrasonic wire beam welding according to claim 1 is characterized in that: The line block stroke limiting part (5) comprises a casing (51), a screw rod (52), a nut, a ramp block (53), and a limit rod (54); the casing (51) is fixed at the rear end of the base (3); the screw rod (52) is rotatably connected in the casing (51); a nut is threadedly connected to the screw rod (52); the nut is fixed in the ramp block (53); the screw rod (52) passes through the ramp block (53); the ramp block (53) is slidably connected in the casing (51); and a limit rod (54) for pushing the ramp block (53) is provided at the rear end of the line block (2).

4. The adjustable wire blocking mechanism for ultrasonic wire beam welding according to claim 3 is characterized in that: A handle (55) is fixed to one end of the screw rod (52), and the handle (55) is located outside the housing (51).

5. The adjustable wire blocking mechanism for ultrasonic wire beam welding according to claim 3 is characterized in that: A connecting block (56) is fixed on the housing (51), and a fixing screw (57) for supporting the screw rod (52) is threadedly connected to one side of the connecting block (56), and the screw rod (52) passes through the connecting block (56).

6. The adjustable wire blocking mechanism for ultrasonic wire beam welding according to claim 1 is characterized in that: The terminal positioning seat (1) is provided with a terminal positioning groove (11) and a plurality of arc-shaped grooves (12).