Rapid melting mechanism for low-creep PC material particles

By designing a fast melting mechanism for particles of low creep PC materials including crushing components and heating layers, the problem of unsatisfactory material mixing effect due to different particle sizes is solved, and uniform heating and mixing of materials is achieved.

CN222844488UActive Publication Date: 2025-05-09DONGGUAN ZHENGRONG PLASTIC TECH CO LTD
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Patent Information

Application Number
CN202421673357.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-16
Publication Date
2025-05-09
Estimated Expiration
2034-07-16

AI Technical Summary

Technical Problem

Due to the different sizes of PC material particles, the heating time of the material is different, which affects the material mixing effect.

Method used

A low-creep PC material particles rapid melting mechanism is designed, including a fusion box and a crushing assembly. The crushing blades are driven by a motor to rotate, and the PC material particles and the modified material are crushed to make their size consistent, and then uniformly heat and mix through the heating layer.

Benefits of technology

It effectively solves the problem of unsatisfactory material mixing effect due to different particle sizes, and improves the uniformity and efficiency of material mixing.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of material preparation devices, in particular to a low-creep PC material particle rapid melting mechanism which comprises a fusion box and a smashing assembly, the smashing assembly is arranged at the top of the fusion box and comprises a supporting frame, and the supporting frame is fixedly connected to the top of the fusion box. A smashing box is fixedly connected to the top of the supporting frame, and first through holes are formed in the front face and the back face of the smashing box. According to the quick melting mechanism for the low-creep PC material particles, when the device is used, a motor drives a crushing blade to rotate through a rotating rod I, so that the crushing blade can be matched with a crushing box to crush the PC material particles and modified materials, and the material particles with different sizes can be crushed; and the problem that the material mixing effect is not ideal due to different sizes of material particles is prevented, and through rotation of the crushing blades, the crushed material particles can be driven to be conveyed on the rear side, so that the convenience of the device is effectively improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of material preparation devices, in particular to a low-creep PC material particle rapid melting mechanism. Background Art

[0002] PC (polycarbonate) material is a high-performance thermoplastic engineering plastic with excellent comprehensive properties. PC material melting is the process of converting polycarbonate from solid to liquid. The melting of PC material usually needs to be carried out under certain temperature conditions. During the melting process, the temperature needs to be precisely controlled to ensure that the material can be fully melted while avoiding overheating that may cause material decomposition or performance degradation.

[0003] When melting PC material, PC material particles are usually poured into a mixing box for heating. However, when modifying materials need to be added to the PC material particles, there will be particles of different sizes inside the PC material particles, which will result in different heating times for the materials and may lead to unsatisfactory material mixing effects. For this reason, we propose a low creep PC material particle rapid melting mechanism. Utility Model Content

[0004] The purpose of the present utility model is to provide a mechanism for rapid melting of low creep PC material particles, so as to solve the problem of unsatisfactory material mixing effect due to different particle sizes raised in the above background technology. In order to achieve the above purpose, the present utility model provides the following technical solutions: a mechanism for rapid melting of low creep PC material particles, comprising a fusion box and a crushing assembly, wherein the crushing assembly is arranged on the top of the fusion box, the crushing assembly comprises a support frame, the support frame is fixedly connected to the top of the fusion box, the top of the support frame is fixedly connected to the crushing box, the front and back sides of the crushing box are provided with a through hole 1, the interior of the through hole 1 is fixedly connected to a bearing 1, the front side of the crushing box is fixedly connected to a support plate, the top of the support plate is fixedly connected to a motor, the transmission end of the back side of the motor is fixedly connected to a rotating rod 1, the The side surface of the rotating rod 1 is rotatably connected to the inside of the bearing 1, and the side surface of the rotating rod 1 is fixedly connected with a crushing blade. When the device is used, the motor drives the crushing blade to rotate through the rotating rod 1, so that the crushing blade can crush PC material particles and modified materials by cooperating with the crushing box, so that it can crush material particles of different sizes, thereby preventing the problem of unsatisfactory material mixing effect due to different sizes of material particles, effectively improving the practicability of the device, and through the rotation of the crushing blade, the rear side of the crushed material particles can be driven for transmission, effectively improving the convenience of the device.

[0005] Further preferably, a feed port is provided on the top of the crushing box, and a connecting component is provided on the back side of the rotating rod 1.

[0006] Further preferably, the connecting component includes a feed pipe, which is fixedly connected to the inside of the feed port, and the back side of the rotating rod is fixedly connected to a rotating disk one, and the side surface of the rotating disk one is provided with a connecting groove one, and the inside of the rotating disk one is rotatably connected to a belt, and the outside of the belt is rotatably connected to a rotating disk two, and the side surface of the rotating disk two is provided with a connecting groove two, and the inside of the connecting groove two is adapted to the outside of the belt, so as to drive the mixing component to rotate, thereby improving the integrity of the device.

[0007] Further preferably, a second through hole is provided on the back side of the fusion box, transmission ports are provided on the top of the fusion box and the bottom of the crushing box, and a mixing component is provided inside the fusion box.

[0008] Further preferably, the mixing assembly includes a sealing ring, which is fixedly connected between the through hole 2 and the interior of the fusion box, the interior of the sealing ring is fixedly connected with a bearing 2, the interior of the bearing 2 is rotatably connected with a rotating rod 2, the back of the rotating rod 2 is fixedly connected to the front of the rotating disk 1, the side surface of the rotating rod 2 is fixedly connected with a mixing blade, the interior of the fusion box is fixedly connected with a heating layer, and the front of the fusion box is provided with a discharge port, so that the heating layer can melt the material particles more evenly, thereby accelerating the efficiency of mixing the PC material particles and the modified material.

[0009] Further preferably, a valve is fixedly connected to the inside of the discharge port, a fixing frame is fixedly connected to the outside of the fusion box, and a supporting leg is fixedly connected to the bottom of the fixing frame.

[0010] Compared with the prior art, the utility model has the following beneficial effects:

[0011] In the utility model, when the device is used, the motor drives the crushing blades to rotate through the rotating rod, so that the crushing blades can crush the PC material particles and the modified material by cooperating with the crushing box, so that material particles of different sizes can be crushed, thereby preventing the problem of unsatisfactory material mixing effect due to different sizes of material particles, effectively improving the practicality of the device, and through the rotation of the crushing blades, the rear side of the crushed material particles can be driven to carry out transmission work, effectively improving the convenience of the device.

[0012] In the utility model, when the material particles are melted, the rotating disk 2 can drive the mixing blades to rotate through the rotating rod 2, so that the rotation of the mixing blades can drive the crushed PC material particles and the modified material to mix, so that the heating layer can melt the material particles more evenly, thereby accelerating the efficiency of mixing the PC material particles and the modified material. BRIEF DESCRIPTION OF THE DRAWINGS

[0013] Figure 1 The three-dimensional structure of the utility model is shown in FIG. Figure 1 ;

[0014] Figure 2 The three-dimensional structure of the utility model is shown in FIG. Figure 2 ;

[0015] Figure 3 This is a schematic diagram of the cross-sectional structure of the utility model;

[0016] Figure 4 This is a schematic diagram of the cross-sectional structure of the pulverizing component of the utility model;

[0017] Figure 5 This is a schematic diagram of the three-dimensional structure of the connection assembly of the utility model;

[0018] Figure 6 It is a schematic diagram of the cross-sectional structure of the mixing component of the utility model.

[0019] In the figure: 1. fusion box; 2. crushing component; 201. support frame; 202. crushing box; 203. through hole 1; 204. bearing 1; 205. support plate; 206. motor; 207. rotating rod 1; 208. crushing blade; 3. feed port; 4. connecting component; 401. feed pipe; 402. rotating disk 1; 403. connecting groove 1; 404. belt; 405. rotating disk 2; 406. connecting groove 2; 5. through hole 2; 6. transmission port; 7. mixing component; 701. sealing ring; 702. bearing 2; 703. rotating rod 2; 704. transmission blade; 705. heating layer; 8. discharge port; 9. valve; 10. fixing frame; 11. supporting leg. DETAILED DESCRIPTION

[0020] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technical personnel in this field without creative work are within the scope of protection of the utility model.

[0021] See also Figure 1-Figure 6The utility model provides a technical solution: a low creep PC material particle rapid melting mechanism, comprising a fusion box 1 and a crushing assembly 2, the crushing assembly 2 is arranged on the top of the fusion box 1, the crushing assembly 2 comprises a support frame 201, the support frame 201 is fixedly connected to the top of the fusion box 1, the top of the support frame 201 is fixedly connected with a crushing box 202, the front and back sides of the crushing box 202 are provided with a through hole 203, the inside of the through hole 203 is fixedly connected with a bearing 204, the front side of the crushing box 202 is fixedly connected with a support plate 205, the top of the support plate 205 is fixedly connected with a motor 206, the transmission end of the back side of the motor 206 is fixedly connected with a rotating rod 207, the side surface of the rotating rod 207 is rotatably connected to the inside of the bearing 204, and the side surface of the rotating rod 207 is fixedly connected with a crushing blade 208.

[0022] In this embodiment, Figure 1 , Figure 2 , Figure 4 , Figure 5 and Figure 6 As shown, a feed port 3 is provided on the top of the crushing box 202, a connecting assembly 4 is provided on the back of the rotating rod 207, and the connecting assembly 4 includes a feed pipe 401, and the feed pipe 401 is fixedly connected to the inside of the feed port 3, and a rotating disk 402 is fixedly connected to the back of the rotating rod 207, and a connecting groove 403 is provided on the side surface of the rotating disk 402, and a belt 404 is rotatably connected to the inside of the rotating disk 402, and a rotating disk 2 405 is rotatably connected to the outside of the belt 404, and the rotating disk 2 405 is rotatably connected to the outside of the belt 404. A connecting groove 406 is provided on the side surface of 05, and the interior of the connecting groove 406 is matched with the outer side of the belt 404. The rotation of the rotating rod 207 can drive the rotating disk 402 to rotate, so that the rotating disk 402 can drive the belt 404 to rotate through the connecting groove 403, and the belt 404 can drive the rotating disk 405 to rotate through the connecting groove 406, so that the rotating disk 405 can drive the mixing blade 704 to rotate through the rotating rod 703.

[0023] In this embodiment, Figure 1 , Figure 2 , Figure 4 , Figure 5 and Figure 6As shown, a through hole 205 is provided on the back of the fusion box 1, a transmission port 6 is provided on the top of the fusion box 1 and the bottom of the crushing box 202, a mixing assembly 7 is arranged inside the fusion box 1, and the mixing assembly 7 includes a sealing ring 701, the sealing ring 701 is fixedly connected to the through hole 205 and the inside of the fusion box 1, a bearing 202 is fixedly connected inside the sealing ring 701, a rotating rod 203 is rotatably connected inside the bearing 202, the back of the rotating rod 203 is fixedly connected to the front of the rotating disk 1 402, a mixing blade 704 is fixedly connected to the side surface of the rotating rod 203, a heating layer 705 is fixedly connected inside the fusion box 1, a discharge port 8 is provided on the front of the fusion box 1, and the discharge port 8 A valve 9 is fixedly connected to the inside of the fusion box 1, a fixing frame 10 is fixedly connected to the outside of the fusion box 1, and a supporting leg 11 is fixedly connected to the bottom of the fixing frame 10. The rotating disk 405 can drive the mixing blade 704 to rotate through the rotating rod 703, so that the rotation of the mixing blade 704 can drive the crushed PC material particles and the modified material to mix. At the same time, the staff can start the heating layer 705 so that the heating layer 705 can heat the crushed PC material particles and the modified material. When the heating work is completed, the valve 9 can be opened, and the mixing blade 704 can be rotated to discharge the heated PC material particles from the inside of the fusion box 1.

[0024] The use method and advantages of the utility model: When the low creep PC material particle rapid melting mechanism is used, the working process is as follows:

[0025] like Figure 1 , Figure 2 , Figure 3 , Figure 4 , Figure 5 and Figure 6As shown, when using the device, the staff can first pour the PC material particles and the modified material into the inside of the crushing box 202 through the feed port 3 and the feed pipe 401, and then start the motor 206. The motor 206 drives the crushing blade 208 to rotate through the rotating rod 207, so that the crushing blade 208 can crush the PC material particles and the modified material by cooperating with the crushing box 202. At the same time, through the rotation of the crushing blade 208, it can drive the PC material particles and the modified material to be transferred to the rear side, so that the crushed PC material particles and the modified material can be transferred to the inside of the fusion box 1 through the transfer port 6, and the rotation of the rotating rod 207 can drive the rotating disk 402 to rotate. The rotating disk 1 402 can drive the belt 404 to rotate through the connecting groove 1 403, and the belt 404 can drive the rotating disk 2 405 to rotate through the connecting groove 2 406. The rotating disk 2 405 can drive the mixing blade 704 to rotate through the rotating rod 2 703, so that the rotation of the mixing blade 704 can drive the crushed PC material particles and the modified material to mix. At the same time, the staff can start the heating layer 705 so that the heating layer 705 can heat the crushed PC material particles and the modified material. When the heating work is completed, the valve 9 can be opened, and the mixing blade 704 can be rotated to discharge the heated PC material particles from the inside of the fusion box 1.

[0026] The above shows and describes the basic principle, main features and advantages of the utility model. Technical staff in this industry should understand that the utility model is not limited by the above embodiments. The above embodiments and descriptions are only preferred examples of the utility model and are not used to limit the utility model. Without departing from the spirit and scope of the utility model, the utility model will have various changes and improvements, which fall within the scope of the utility model to be protected. The scope of protection of the utility model is defined by the attached claims and their equivalents.

Claims

1. A low creep PC material particle rapid melting mechanism, comprising a fusion box (1) and a crushing assembly (2), characterized in that: The crushing assembly (2) is arranged on the top of the fusion box (1), and the crushing assembly (2) comprises a support frame (201), the support frame (201) is fixedly connected to the top of the fusion box (1), the top of the support frame (201) is fixedly connected to a crushing box (202), the front and back sides of the crushing box (202) are provided with through holes (203), the interior of the through holes (203) is fixedly connected to a bearing (204), the front side of the crushing box (202) is fixedly connected to a support plate (205), the top of the support plate (205) is fixedly connected to a motor (206), the transmission end of the back side of the motor (206) is fixedly connected to a rotating rod (207), the side surface of the rotating rod (207) is rotatably connected to the interior of the bearing (204), and the side surface of the rotating rod (207) is fixedly connected to a crushing blade (208).

2. A low creep PC material particle rapid melting mechanism according to claim 1, characterized in that: A feed port (3) is provided on the top of the crushing box (202), and a connecting component (4) is provided on the back of the rotating rod (207).

3. A low creep PC material particle rapid melting mechanism according to claim 2, characterized in that: The connecting assembly (4) comprises a feed pipe (401), wherein the feed pipe (401) is fixedly connected to the inside of the feed port (3), the back side of the rotating rod (207) is fixedly connected to a rotating disk (402), the side surface of the rotating disk (402) is provided with a connecting groove (403), the inside of the rotating disk (402) is rotatably connected to a belt (404), the outside of the belt (404) is rotatably connected to a rotating disk (405), the side surface of the rotating disk (405) is provided with a connecting groove (406), and the inside of the connecting groove (406) is adapted to the outside of the belt (404).

4. A low creep PC material particle rapid melting mechanism according to claim 1, characterized in that: A second through hole (5) is provided on the back of the fusion box (1), a transmission port (6) is provided on the top of the fusion box (1) and the bottom of the crushing box (202), and a mixing assembly (7) is provided inside the fusion box (1).

5. A low creep PC material particle rapid melting mechanism according to claim 4, characterized in that: The mixing assembly (7) comprises a sealing ring (701), wherein the sealing ring (701) is fixedly connected between the second through hole (5) and the inside of the fusion box (1), the inside of the sealing ring (701) is fixedly connected with the second bearing (702), the inside of the second bearing (702) is rotatably connected with the second rotating rod (703), the back surface of the second rotating rod (703) is fixedly connected to the front surface of the first rotating disk (402), the side surface of the second rotating rod (703) is fixedly connected with a mixing blade (704), the inside of the fusion box (1) is fixedly connected with a heating layer (705), and the front surface of the fusion box (1) is provided with a discharge port (8).

6. A low creep PC material particle rapid melting mechanism according to claim 5, characterized in that: A valve (9) is fixedly connected inside the discharge port (8), a fixing frame (10) is fixedly connected outside the fusion box (1), and a supporting leg (11) is fixedly connected to the bottom of the fixing frame (10).