Accurate material control type extruder
By introducing gear discharge mechanism, lifting mechanism and rotating mechanism into the extruder, the problem that the existing extruder cannot accurately control the discharge quantity and discharge port position is solved, and the precise control of the discharge quantity and flexible adaptation of the discharge port are achieved.
Patent Information
- Application Number
- CN202421420375.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-20
- Publication Date
- 2025-05-09
- Estimated Expiration
- 2034-06-20
AI Technical Summary
The existing extruders cannot accurately control the amount of discharge each time, nor can they control the height and angle of the discharge port.
The amount of discharge is accurately controlled by the gear discharge mechanism, the height of the discharge port is controlled by the lifting mechanism, and the angle of the discharge port is controlled by the rotating mechanism.
Accurate control of the discharge volume for each time, and can be adapted to containers of different heights and positions, improving the flexibility of the discharge port.
Smart Images

Figure CN222844714U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the field of extruders, in particular to a precise material control type extruder. Background Art
[0002] Screw extruders rely on the pressure and shear force generated by the rotation of the screw to fully plasticize and evenly mix the materials. However, existing extruders cannot accurately control the amount of material discharged each time, nor can they control the height and angle of the discharge port. Utility Model Content
[0003] The technical problem to be solved by the utility model is: in order to solve the technical problem described in the background technology, the utility model provides a precise material control extruder. The amount of each discharge is precisely controlled by a gear discharge mechanism. The height of the discharge port is controlled by a lifting mechanism, and the angle of the discharge port is controlled by a rotating mechanism.
[0004] The technical solution adopted by the utility model to solve its technical problems is:
[0005] A precise material control extruder comprises a hopper, a barrel and a screw, wherein the hopper is mounted on the barrel, the screw is rotatably connected in the barrel, the discharge port of the barrel is connected to the inlet of a gear discharge mechanism through a hose, the gear discharge mechanism is fixed on the output shaft of a rotating mechanism, the body of the rotating mechanism is fixed on a lifting mechanism, a horizontal conveying platform is provided below the gear discharge mechanism, and a carrier is provided on the horizontal conveying platform.
[0006] Specifically, the gear discharging mechanism includes a box body, gears, a discharging pipe, and a motor. The motor is fixed in the box body. Two mutually meshing gears are rotatably connected in the box body. The discharging pipe is connected to the discharging port at the bottom of the box body, the feeding port at the top of the box body is connected to the hose, and the output shaft of the motor is connected to a gear.
[0007] Specifically, the rotating mechanism is a servo motor.
[0008] Specifically, the lifting mechanism is a power cylinder, and the piston rod of the power cylinder is fixed on the body of the rotating mechanism.
[0009] Specifically, the horizontal conveying platform is a belt conveyor.
[0010] Specifically, a weight sensor is installed in the carrier, and the weight sensor is electrically connected to the PLC.
[0011] The beneficial effects of the utility model are as follows: the utility model provides a precise material control type extruder, the amount of each material discharge is precisely controlled by a gear discharge mechanism, the height of the discharge port is controlled by a lifting mechanism, and the angle of the discharge port is controlled by a rotating mechanism. BRIEF DESCRIPTION OF THE DRAWINGS
[0012] The utility model is further described below in conjunction with the accompanying drawings and embodiments.
[0013] Figure 1 It is a structural schematic diagram of the utility model;
[0014] In the figure, 1. hopper, 2. barrel, 3. screw, 4. hose, 5. gear discharging mechanism, 6. rotating mechanism, 7. lifting mechanism, 8. horizontal conveying platform, 9. carrier, 51. box, 52. gear, 53. discharging pipe. DETAILED DESCRIPTION
[0015] Now the utility model is further described in detail with reference to the accompanying drawings. These drawings are simplified schematic diagrams, which only illustrate the basic structure of the utility model in a schematic manner, and therefore only show the components related to the utility model.
[0016] Figure 1 It is a structural schematic diagram of the utility model.
[0017] As attached Figure 1 As shown, a precise material control extruder comprises a hopper 1, a barrel 2 and a screw 3. The hopper 1 is mounted on the barrel 2, and the screw 3 is rotatably connected in the barrel 2. The discharge port of the barrel 2 is connected to the inlet of a gear discharge mechanism 5 through a hose 4. The gear discharge mechanism 5 is fixed on the output shaft of a rotating mechanism 6. The body of the rotating mechanism 6 is fixed on a lifting mechanism 7. A horizontal conveying platform 8 is provided below the gear discharge mechanism 5, and a carrier 9 is provided on the horizontal conveying platform 8.
[0018] The gear discharging mechanism 5 includes a box body 51, a gear 52, a discharging pipe 53, and a motor. The motor is fixed in the box body 51. Two mutually meshing gears 52 are rotatably connected in the box body 51. The discharging pipe 53 is connected to the discharging port at the bottom of the box body 51. The feeding port at the top of the box body 51 is connected to the hose 4. The output shaft of the motor is connected to a gear 52.
[0019] The rotating mechanism 6 is a servo motor.
[0020] The lifting mechanism 7 is a power cylinder, and the piston rod of the power cylinder is fixed on the body of the rotating mechanism 6.
[0021] The horizontal conveying platform 8 is a belt conveyor.
[0022] A weight sensor is installed in the carrier 9, and the weight sensor is electrically connected to the PLC.
[0023] The working method of the present application is as follows: the empty container is placed in the carrier 9, and the horizontal conveyor 8 conveys the carrier 9 and the empty container horizontally to the bottom of the discharge pipe 53. The material is placed in the hopper 1, and the motor drives the screw 3 to rotate, and the screw 3 pushes the material in the barrel 2 forward and enters the box 51 through the hose 4. The motor drives the two gears 52 to rotate, and the material falls down between the two gears 52. When the gear 52 stops rotating, the material cannot fall, so the output of the material can be accurately controlled by controlling the rotation of the gear 52. The output material falls into the empty container, and at this time the weight sensor will transmit the weight information of the carrier 9 to the PLC, and the PLC will determine whether the weight of the material in the container is accurate.
[0024] The lifting mechanism 7 can control the height of the gear discharging mechanism 5, and the rotating mechanism 6 can control the discharging angle of the gear discharging mechanism 5, so as to adapt to containers of different heights and positions.
[0025] Based on the above ideal embodiments of the utility model, the relevant staff can make various changes and modifications without deviating from the technical concept of the utility model through the above description. The technical scope of the utility model is not limited to the content of the specification, and its technical scope must be determined according to the scope of the claims.
Claims
1. A precise material control extruder, comprising a hopper (1), a barrel (2), and a screw (3), wherein the hopper (1) is mounted on the barrel (2), and the screw (3) is rotatably connected in the barrel (2), wherein: The discharge port of the cylinder (2) is connected to the inlet of the gear discharge mechanism (5) through a hose (4); the gear discharge mechanism (5) is fixed on the output shaft of the rotating mechanism (6); the body of the rotating mechanism (6) is fixed on the lifting mechanism (7); a horizontal conveying platform (8) is provided below the gear discharge mechanism (5); and a carrier (9) is provided on the horizontal conveying platform (8).
2. The precise material control extruder according to claim 1, characterized in that: The gear discharging mechanism (5) comprises a box body (51), a gear (52), a discharging pipe (53), and a motor. The motor is fixed in the box body (51). Two mutually meshing gears (52) are rotatably connected in the box body (51). The discharging pipe (53) is connected to a discharging port at the bottom of the box body (51). The feeding port at the top of the box body (51) is connected to a hose (4). The output shaft of the motor is connected to a gear (52).
3. The precise material control extruder according to claim 1, characterized in that: The rotating mechanism (6) is a servo motor.
4. The precise material control extruder according to claim 1, characterized in that: The lifting mechanism (7) is a power cylinder, and the piston rod of the power cylinder is fixed on the body of the rotating mechanism (6).
5. The precise material control extruder according to claim 1, characterized in that: The horizontal conveying platform (8) is a belt conveyor.
6. The precise material control extruder according to claim 1, characterized in that: A weight sensor is installed in the carrier (9), and the weight sensor is electrically connected to the PLC.