Surface film coating device for intelligent display screen

By designing the surface coating device of the intelligent display screen, using the film conveying mechanism that automatically peels and recovers the release layer and the film coating mold that automatically cuts and films, the dust problem caused by the existing automatic film coating machine is solved due to the fact that the material rollers that recycles the release paper are not installed, and the film coating effect is achieved with high efficiency and excellent quality.

CN222844773UActive Publication Date: 2025-05-09DONGGUAN HUAYU ELECTRONIC TECHNOLOGY CO LTD
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Patent Information

Application Number
CN202421794087.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-29
Publication Date
2025-05-09
Estimated Expiration
2034-07-29

AI Technical Summary

Technical Problem

When using a single-sided self-adhesive film, the existing automatic film sticker is prone to be covered with dust on the adhesive surface due to no material roller for recycling the release paper, which affects the film sticking effect.

Method used

A surface coating device for smart display screens is designed, including a film conveying mechanism and a coating mold. The film conveying mechanism automatically peels and recovers the release layer through the combination of discharge rollers, peeling rollers, collecting rollers and waste rollers, ensuring that the film has no release layer before entering the coating mold. The film cutting knife and a vacuum cavity are provided in the film coating mold, which can automatically cut films of appropriate size on the film roll and perform film coating operations to ensure the quality of the film.

Benefits of technology

It effectively avoids dust sticking to the adhesion layer of the film roll, ensures the filming effect on the display screen, and improves the filming efficiency and quality.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a surface film laminating device for an intelligent display screen, which relates to the field of film laminating equipment and comprises a rack, and a worktable is fixedly mounted on the rack; a film conveying mechanism and a film covering mold are fixedly mounted on the workbench, and the film conveying mechanism comprises a discharging roller, a stripping roller, a collecting roller and a waste roller; a film material roll is placed at the position of the discharging roller, a release layer is attached to the bonding face of the film material roll, the discharging roller is arranged in the mode that the release layer is stripped through a stripping roller, and the stripped release layer is recycled through a collecting roller. When the film covering mold is closed, a film with a proper size is cut on a film material roll, film covering operation is carried out, and cutting waste generated by the film covering mold is recycled through a waste roller; compared with the prior art, when the film laminating machine starts to work, the film material roll can be automatically stripped from the release layer and then conveyed into the film laminating mold for cutting and film laminating operation, dust can be effectively prevented from being adhered to the adhesive layer of the film material roll, and the film laminating effect of the film material roll on a display screen is further ensured.
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Description

Technical Field

[0001] The utility model relates to the field of film coating equipment, in particular to a surface film coating device for an intelligent display screen. Background Art

[0002] With the development of liquid crystal technology, liquid crystal panels have quickly become the protagonist of the display market with their many advantages. Mobile phones, portable game consoles, and manual operation platforms of industrial equipment use liquid crystal panels as display screens in many fields. In the production process of display screens, liquid crystal panels can complete the manufacturing process on the production line. The entire display screen manufacturing process involves multiple different processing steps and the flow of operations between different processes. After the display screen is produced, in order to prevent its surface from being accidentally scratched, a protective film needs to be applied to its surface. The film application methods on the market are mostly done manually, which is very inefficient and the quality of the film application is difficult to guarantee.

[0003] The prior art (announcement number: CN108819210A, announcement date: 2018.11.16) discloses an automatic film laminating machine, which can greatly improve the efficiency of laminating protective films for display screens of digital products, reduce scratches on the product surface caused by manual laminating, and improve product quality.

[0004] However, in the above scheme, a single-sided self-adhesive film is conveyed by a feed roll, which is cut by a film cutting cylinder before the film is pasted. Since the single-sided self-adhesive film on the market generally has a layer of release paper pasted on its adhesive surface, and this scheme does not have a material roller for recovering the release paper, it is only applicable to single-sided self-adhesive film without release paper. This type of film is similar to an adhesive tape. After a section of the film is pulled out, dust is easily adhered to the adhesive surface, causing dust to easily enter between the film and the display screen, seriously affecting the film pasting effect. Utility Model Content

[0005] In order to overcome the above-mentioned shortcomings, the utility model provides a technical solution that can solve the above-mentioned problems.

[0006] A surface coating device for an intelligent display screen comprises a frame on which a workbench is fixedly mounted;

[0007] A film conveying mechanism and a laminating mold are fixedly installed on the workbench. The film conveying mechanism includes a feeding roller, a peeling roller, a receiving roller and a waste roller. The feeding roller, the peeling roller, the receiving roller and the waste roller are all rotatably mounted on the workbench.

[0008] A film roll is placed on the unwinding roller, and a release layer is attached to the adhesive surface of the film roll. The unwinding roller peels off the release layer through a peeling roller, and the peeled release layer is recovered through a receiving roller.

[0009] The laminating mold is installed between the stripping roller and the waste roller. The film roll is input into the laminating mold. When the laminating mold is closed, the film of appropriate size is cut on the film roll and the laminating operation is performed. The cutting waste generated by the laminating mold is recovered through the waste roller.

[0010] Further: the laminating mold includes a mold frame, an upper mold and a lower mold, the lower mold is fixedly installed on the bottom side of the mold frame, the upper mold is installed in the mold frame in a lifting and sliding manner, and the upper mold is located above the lower mold;

[0011] A display screen placement groove is formed on the upper side of the lower mold, and a knife groove is arranged at the outer edge of the display screen placement groove, and the knife groove is integrally formed on the lower mold;

[0012] A pressing plate is fixedly installed on the bottom side of the upper mold, and the pressing plate is installed in the display screen placement groove with a clearance fit. A film cutting knife is arranged on the outside of the pressing plate, and the film cutting knife is fixedly installed on the bottom side of the A Zi upper mold, and the bottom side edge of the film cutting knife is inserted into the knife groove with a clearance fit.

[0013] Furthermore: a vacuum cavity is formed in the upper mold, a vacuum adsorption groove is formed at the bottom edge of the upper mold, the vacuum cavity and the vacuum adsorption groove are interconnected, and the vacuum adsorption groove is located between the pressing plate and the film cutting knife.

[0014] Furthermore: a vacuum hole is fixedly installed on the side of the upper mold, and the vacuum hole is communicated with the vacuum cavity.

[0015] Furthermore: a plurality of roller frames are fixedly installed on the workbench, and the plurality of roller frames are arranged in an array at equal distances from each other. Transmission rollers and abutment rollers are rotatably installed in the roller frames, and the abutment rollers are abuttedly installed on the bottom side of the transmission rollers. The transmission rollers and the abutment rollers have opposite rotation directions, and the film roll is input between the transmission rollers and the abutment rollers.

[0016] Furthermore: a plurality of roller frames are arranged on the left side of the laminating mold, and the abutting roller in the rightmost roller frame is used as a peeling roller, and the peeled release layer is transported to the receiving roller through the abutting rollers in the plurality of roller frames.

[0017] Compared with the prior art, the beneficial effect of the utility model is that when a display screen is placed in the laminating mold and the equipment starts working, the film roll can automatically peel off the release layer and then be transported to the laminating mold for cutting and laminating operations, which can effectively prevent dust from sticking to the adhesive layer of the film roll, thereby ensuring its laminating effect on the display screen.

[0018] Additional aspects and advantages of the present invention will be given in part in the following description, and in part will become apparent from the following description, or will be learned through the practice of the present invention. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] In order to more clearly illustrate the embodiments of the utility model or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative labor.

[0020] Figure 1 It is a structural schematic diagram of the utility model;

[0021] Figure 2 It is a structural schematic diagram of the laminating mold;

[0022] Figure 3 It is a schematic diagram of the cross-sectional structure of the laminating die when it is working;

[0023] Figure 4 It is a structural schematic diagram of the roller frame.

[0024] As shown in the figure: 1. Frame; 2. Workbench; 3. Film conveying mechanism; 31. Feeding roller; 32. Peeling roller; 33. Feeding roller; 34. Waste roller; 4. Laminating mold; 41. Mold frame; 42. Upper mold; 43. Lower mold; 5. Film roll; 6. Release layer; 7. Display screen placement slot; 8. Knife slot; 9. Lamination plate; 10. Film cutting knife; 11. Vacuum chamber; 12. Vacuum adsorption slot; 13. Vacuum hole; 14. Roller frame; 15. Transmission roller; 16. Abutment roller. DETAILED DESCRIPTION

[0025] The technical solution of the present utility model will be clearly and completely described below in conjunction with the accompanying drawings. Obviously, the described embodiments are only part of the embodiments of the present utility model, rather than all of the embodiments.

[0026] The components of the embodiments of the present invention generally described and shown in the drawings herein can be arranged and designed in various different configurations. Therefore, the following detailed description of the embodiments of the present invention provided in the drawings is not intended to limit the scope of the claimed invention, but merely represents selected embodiments of the present invention.

[0027] Based on the embodiments of the present utility model, all other embodiments obtained by ordinary technicians in the field without making any creative work shall fall within the scope of protection of the present utility model.

[0028] In the description of the present invention, it should be noted that the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer", etc., indicating the orientation or positional relationship, are based on the orientation or positional relationship shown in the drawings, and are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as limiting the present invention. In addition, the terms "first", "second", and "third" are used for descriptive purposes only, and cannot be understood as indicating or implying relative importance.

[0029] In the description of the present invention, it should be noted that, unless otherwise clearly specified and limited, the terms "installation", "connection" and "connection" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be indirectly connected through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.

[0030] like Figure 1-4 As shown, a surface coating device of an intelligent display screen of the utility model comprises a frame 1, on which a workbench 2 is fixedly mounted;

[0031] A film conveying mechanism 3 and a laminating mold 4 are fixedly installed on the workbench 2. The film conveying mechanism 3 includes a feeding roller 31, a peeling roller 32, a receiving roller 33 and a waste roller 34. The feeding roller 31, the peeling roller 32, the receiving roller 33 and the waste roller 34 are all rotatably mounted on the workbench 2.

[0032] A film roll 5 is placed at the unwinding roller 31, and a release layer 6 is pasted on the adhesive surface of the film roll 5. The unwinding roller 31 is provided with a release layer 6 by a stripping roller 32, and the stripped release layer 6 is recovered by a receiving roller 33;

[0033] The laminating mold 4 is installed between the stripping roller 32 and the waste roller 34. The film roll 5 is input into the laminating mold 4. When the laminating mold 4 is closed, a film of a suitable size is cut on the film roll 5 and a laminating operation is performed. The cutting waste generated by the laminating mold 4 is recovered through the waste roller 34.

[0034] The principle is: when in use, a film roll 5 is placed at the unwinding roller 31, and the film roll 5 is pulled out to pass through the laminating mold 4 and then recycled through the waste roller 34. It should be noted that before the film roll 5 is input into the laminating mold 4, it is necessary to manually peel off the release layer 6 and let the release layer 6 pass through the peeling roller 32 on the bottom side, and then put the display screen into the laminating mold 4. When the equipment starts working, the film roll 5 can automatically peel off the release layer 6 and then be transported to the laminating mold 4 for cutting and laminating operations, which can effectively prevent dust from sticking to the adhesive layer of the film roll 5, thereby ensuring its laminating effect on the display screen.

[0035] Further: the laminating mold 4 includes a mold frame 41, an upper mold 42 and a lower mold 43, the lower mold 43 is fixedly installed on the bottom side of the mold frame 41, the upper mold 42 is lifted and slidably installed in the mold frame 41, and the upper mold 42 is located above the lower mold 43;

[0036] A display screen placement groove 7 is formed on the upper side of the lower mold 43, and a knife groove 8 is provided at the outer edge of the display screen placement groove 7, and the knife groove 8 is integrally formed on the lower mold 43;

[0037] A pressing plate 9 is fixedly installed on the bottom side of the upper mold 42, and the pressing plate 9 is installed in the display screen placement groove 7 with a clearance fit. A film cutting knife 10 is arranged on the outer side of the pressing plate 9, and the film cutting knife 10 is fixedly installed on the bottom side of the upper mold 42, and the bottom side edge of the film cutting knife 10 is inserted into the knife groove 8 with a clearance fit.

[0038] When the mold is closed, the film cutting knife 10 can be just inserted into the knife groove 8 to complete the cutting of the film material roll 5, so that the film is cut into a suitable size and covered on the display screen, realizing the automatic cutting and film sticking action.

[0039] Furthermore: a vacuum cavity 11 is formed in the upper mold 42, and a vacuum adsorption groove 12 is formed at the bottom edge of the upper mold 42. The vacuum cavity 11 and the vacuum adsorption groove 12 are interconnected, and the vacuum adsorption groove 12 is located between the pressing plate 9 and the film cutting knife 10; excess air can be extracted from the gap between the film and the display screen by vacuuming, thereby ensuring the effect of film sticking and no bubbles are generated.

[0040] Furthermore, a vacuum hole 13 is fixedly installed on the side of the upper mold 42 , and the vacuum hole 13 is connected to the vacuum chamber 11 , so that the operation of vacuuming the vacuum chamber 11 can be facilitated.

[0041] Furthermore: a plurality of roller frames 14 are fixedly installed on the workbench 2, and the plurality of roller frames 14 are arranged in an array at equal distances from each other. A transmission roller 15 and an abutment roller 16 are rotatably installed in the roller frame 14, and the abutment roller 16 is abutted against the bottom side of the transmission roller 15. The transmission roller 15 and the abutment roller 16 rotate in opposite directions, and the film roll 5 is input between the transmission roller 15 and the abutment roller 16; this can ensure the stable transportation of the film roll 5 with high transportation accuracy, thereby ensuring the quality of film lamination.

[0042] Furthermore: several roller frames 14 are arranged on the left side of the laminating mold 4, and the abutment roller 16 in the rightmost roller frame 14 is used as a peeling roller 32. The peeled release layer 6 is transported to the receiving roller 33 through the abutment rollers 16 in the several roller frames 14; the abutment roller 16 can be used as a peeling roller 32 to push away the release layer 6 and then input it into the laminating mold 4, which can effectively reduce the influence of dust on the film.

[0043] This embodiment does not impose any formal restrictions on the shape, material, structure, etc. of the utility model. Any simple modifications, equivalent changes and modifications made to the above embodiments based on the technical essence of the utility model are within the protection scope of the technical solution of the utility model.

Claims

1. A surface coating device for a smart display screen, comprising a frame, on which a workbench is fixedly mounted; Features: A film conveying mechanism and a laminating mold are fixedly installed on the workbench. The film conveying mechanism includes a feeding roller, a peeling roller, a receiving roller and a waste roller. The feeding roller, the peeling roller, the receiving roller and the waste roller are all rotatably mounted on the workbench. A film roll is placed on the unwinding roller, and a release layer is attached to the adhesive surface of the film roll. The unwinding roller peels off the release layer through a peeling roller, and the peeled release layer is recovered through a receiving roller. The laminating mold is installed between the stripping roller and the waste roller. The film roll is input into the laminating mold. When the laminating mold is closed, the film of appropriate size is cut on the film roll and the laminating operation is performed. The cutting waste generated by the laminating mold is recovered through the waste roller.

2. The surface coating device of a smart display screen according to claim 1, characterized in that: The laminating mold includes a mold frame, an upper mold and a lower mold. The lower mold is fixedly installed on the bottom side of the mold frame, and the upper mold is installed in the mold frame in a lifting and sliding manner. The upper mold is located above the lower mold. A display screen placement groove is formed on the upper side of the lower mold, and a knife groove is arranged at the outer edge of the display screen placement groove, and the knife groove is integrally formed on the lower mold; A pressing plate is fixedly installed on the bottom side of the upper mold, and the pressing plate is installed in the display screen placement groove with a clearance fit. A film cutting knife is arranged on the outside of the pressing plate, and the film cutting knife is fixedly installed on the bottom side of the A Zi upper mold, and the bottom side edge of the film cutting knife is inserted into the knife groove with a clearance fit.

3. The surface coating device of a smart display screen according to claim 2, characterized in that: A vacuum cavity is formed in the upper mold, a vacuum adsorption groove is formed at the bottom edge of the upper mold, the vacuum cavity and the vacuum adsorption groove are connected to each other, and the vacuum adsorption groove is located between the pressing plate and the film cutting knife.

4. The surface coating device of a smart display screen according to claim 3, characterized in that: A vacuum hole is fixedly installed on the side of the upper mold, and the vacuum hole is communicated with the vacuum cavity.

5. The surface coating device of a smart display screen according to claim 1, characterized in that: A plurality of roller frames are fixedly installed on the workbench, and the roller frames are arranged in an array at equal distances from each other. Transmission rollers and abutment rollers are rotatably installed in the roller frames. The abutment rollers are abuttedly installed on the bottom side of the transmission rollers. The transmission rollers and the abutment rollers rotate in opposite directions, and the film roll is input between the transmission rollers and the abutment rollers.

6. The surface coating device of a smart display screen according to claim 5, characterized in that: Several roller frames are arranged on the left side of the laminating mold, and the abutting roller in the rightmost roller frame is used as a stripping roller. The stripped release layer is transported to the receiving roller through the abutting rollers in the several roller frames.

Citation Information

Patent Citations

  • Automatic film sticking machine

    CN108819210A