Side disc for spinning

By using side discs with nylon materials and reinforced frame design, the problems of heavier side disc mass and large slant volume in the prior art are solved, and the side discs are lightweight and high-strength are achieved, extending the service life of the machinery and saving energy.

CN222846219UActive Publication Date: 2025-05-09YANGZHOU SAIERDA NEW MATERIALS TECH CO LTD
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Patent Information

Application Number
CN202421931599.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-09
Publication Date
2025-05-09
Estimated Expiration
2034-08-09

AI Technical Summary

Technical Problem

In existing textile machinery, the side disk is heavier in mass, resulting in a large eclipse with the pipe shaft, affecting the quality of the grey fabric and accelerating mechanical wear.

Method used

The side disc made of nylon material has a reinforcing frame inside, and MC nylon is used as the jacket outside. Through the design of the inner ring, reinforcement ring, outer ring and reinforcement rib, a multi-part structure is formed to ensure the overall strength.

Benefits of technology

On the basis of ensuring the strength of the side disk, the overall mass of the side disk and the amount of eccentricity with the pipe shaft are significantly reduced, the service life of the machinery is extended, and energy is saved.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a side disc for spinning in the technical field of textile machinery, which comprises a side disc body made of nylon and internally provided with a reinforcing framework; the inner ring is arranged in the center of the side disc body; the reinforcing ring is arranged on the side disc body and arranged on the outer side of the inner ring in a sleeving mode, and the reinforcing ring and the inner ring are connected through inner ring reinforcing ribs; the outer ring is arranged on the periphery of the side disc body and arranged on the outer side of the reinforcing ring in a sleeving mode, and the outer ring and the reinforcing ring are connected through outer ring reinforcing ribs. A reinforced framework is used as a lining inside the side disc, MC nylon is used as an outer sleeve outside the side disc, and the overall strength of the side disc is guaranteed. The overall mass of the side disc is greatly reduced, and the deflection amount of the side disc and the pipe shaft is reduced; in addition, the multiple reinforcing ribs are reinforced in a segmented mode, and the strength of the nylon side disc is further guaranteed.
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Description

Technical Field

[0001] The utility model relates to the technical field of textile machinery, in particular to a side plate for textile use. Background Art

[0002] The weft disc is a crucial component of textile machinery, directly impacting the quality of the fabric. The side disc is a crucial component. When the material and strength of the side disc do not meet the equipment's requirements, the disc will most commonly crack and deform, impacting fabric quality. As the disc rotates, its centrifugal force increases with weight. The greater the weft disc's bouncing, the greater the vibration of the machine head. Long-term use can damage the machine, wear the disc's axis and drive seat (teeth), and result in uneven warp yarn tension, impacting subsequent weaving and fabric quality. Therefore, the less runout the side disc should have relative to the tube axis, the better. Currently, the side discs on the market are all made of heavy metal, resulting in a significant runout relative to the tube axis. Utility Model Content

[0003] This application solves the problems of heavy side plates and large deviation from the tube axis in the prior art by providing a side plate for textiles. It achieves the effect of reducing the side plate mass and reducing the deviation from the tube axis while ensuring the strength of the side plate.

[0004] The embodiment of the present application provides a textile side plate, comprising:

[0005] The side plate body is made of nylon and has a reinforced frame;

[0006] An inner ring is arranged at the center of the side plate body;

[0007] A reinforcement ring is provided on the side plate body and sleeved on the outer side of the inner ring, and the reinforcement ring is connected to the inner ring via an inner ring reinforcement rib;

[0008] The outer ring is arranged on the periphery of the side plate body and is sleeved on the outside of the reinforcement ring, and the outer ring and the reinforcement ring are connected through the outer ring reinforcement ribs.

[0009] The beneficial effects of the above embodiment are: the inside of the side plate is lined with a reinforced skeleton and the outside is covered with MC nylon to ensure the overall strength of the side plate; and the overall mass of the side plate is greatly reduced, reducing the amount of deflection with the pipe axis; in addition, multiple reinforcing ribs are reinforced in sections to further ensure the strength of the nylon side plate.

[0010] Based on the above embodiments, the present application can be further improved as follows:

[0011] In one embodiment of the present application, the reinforcing frame is annular and coaxial with the side plate body to ensure the overall strength of the side plate.

[0012] In one embodiment of the present application, the inner ring reinforcement ribs correspond one-to-one with the outer ring reinforcement ribs, and the central axis of the inner ring reinforcement ribs is coaxial with the central axis of the outer ring reinforcement ribs. The inner ring reinforcement ribs and the outer ring reinforcement ribs cooperate with each other to ensure the strength of the nylon side plate.

[0013] In one embodiment of the present application, the side plate body is made of cast nylon, which is easy to manufacture and can be placed in the reinforcement frame when the side plate body is cast, so there is no need for secondary processing, ensuring the overall strength of the side plate.

[0014] In one embodiment of the present application, the side plate body, inner ring, reinforcement ring, outer ring, inner ring reinforcement ribs and outer ring reinforcement ribs are integrally formed, eliminating the need for secondary processing and ensuring the overall strength of the side plate.

[0015] In one embodiment of the present application, the reinforcing frame is made of metal, metal alloy, polymer, or composite polymer material. The metal or metal alloy material is copper, iron, aluminum, or corresponding alloys. The polymer or composite polymer material includes, but is not limited to, a composite material of nylon and fiber, a resin, or a resin composite material.

[0016] In one embodiment of the present application, the reinforcement frames are provided in plurality, the diameters of the reinforcement frames being successively reduced, and the reinforcement frames are coaxially arranged at intervals inside the side plate body, thereby further ensuring the overall strength of the side plate.

[0017] One or more technical solutions provided in the embodiments of this application have at least the following technical effects or advantages:

[0018] 1. The side plate is lined with a reinforced skeleton and covered with MC nylon to ensure the overall strength of the side plate, significantly reduce the overall mass of the side plate, and reduce the deflection with the pipe axis;

[0019] 2. The side plate is reinforced in sections with multiple reinforcing ribs to further ensure the strength of the nylon side plate;

[0020] 3. Compared with conventional side plates made of metal or metal alloy, this side plate is mainly made of MC nylon, which greatly saves energy. BRIEF DESCRIPTION OF THE DRAWINGS

[0021] To more clearly illustrate the specific embodiments of the present invention or the technical solutions in the prior art, the following briefly describes the drawings required for the specific embodiments or the description of the prior art. Similar elements or parts are generally identified by similar reference numerals throughout the drawings. Elements or parts in the drawings are not necessarily drawn to scale.

[0022] Figure 1 This is a front view structural diagram of a textile side plate in an embodiment of the present application;

[0023] Figure 2 This is a schematic diagram of a test structure of a textile side plate in an embodiment of the present application;

[0024] Among them, 1. side plate body, 2. inner ring, 3. reinforcement ring, 4. outer ring, 5. reinforcement frame, 6. inner ring reinforcement rib, 7. outer ring reinforcement rib. DETAILED DESCRIPTION

[0025] The present invention will be further explained below in conjunction with specific implementation methods. It should be understood that these implementation methods are only used to illustrate the present invention and are not used to limit the scope of the present invention. After reading the present invention, modifications of various equivalent forms of the present invention made by those skilled in the art all fall within the scope defined by the claims attached to this application.

[0026] It should be noted that similar reference numerals and letters denote similar items in the following drawings, and therefore, once an item is defined in one drawing, it does not need to be further defined or explained in subsequent drawings.

[0027] In the description of the present invention, it should be noted that the terms "vertical", "peripheral surface", etc. indicate orientations or positional relationships based on the orientations or positional relationships shown in the accompanying drawings, or are the orientations or positional relationships in which the product of the present invention is usually placed when in use. These are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation. Therefore, they cannot be understood as limitations on the present invention.

[0028] It should also be noted that, in the description of this utility model, unless otherwise expressly specified or limited, the terms "disposed," "installed," "connected," and "connected" should be understood in a broad sense. For example, they can refer to fixed connections, detachable connections, or integral connections; mechanical connections, electrical connections; direct connections, indirect connections through an intermediate medium, and internal connections between two components. Those skilled in the art will understand the specific meanings of the above terms in this utility model based on the specific circumstances.

[0029] In the description of the present invention, the schematic representations of the above terms do not necessarily refer to the same embodiment or example. Moreover, the specific features, structures, materials, or characteristics described may be combined in any suitable manner in any one or more embodiments or examples. In addition, those skilled in the art may combine and integrate different embodiments or examples described in the present invention, as well as features of different embodiments or examples, unless they are mutually inconsistent.

[0030] The embodiment of the present application solves the problems of heavy side plates and large deviation from the tube axis in the prior art by providing a side plate for textile use. On the basis of ensuring the strength of the side plate, the effect of reducing the side plate mass and reducing the deviation from the tube axis is achieved.

[0031] The technical solution in the embodiments of the present application is to solve the above problems, and the overall idea is as follows:

[0032] Example:

[0033] like Figure 1-2 As shown, a textile side plate includes: a side plate body 1, an inner ring 2, a reinforcement ring 3, an outer ring 4 arranged on the side plate body 1, and a reinforcement frame 5 arranged in the side plate body 1.

[0034] The inner ring 2 is arranged at the center of the side plate body 1 and is used to cooperate with one end of the pipe shaft to complete the assembly;

[0035] The reinforcement ring 3 is sleeved on the outside of the inner ring 2, and the reinforcement ring 3 and the inner ring 2 are connected by the inner ring reinforcement rib 6;

[0036] The outer ring 4 is sleeved on the outside of the reinforcement ring 3 , and the outer ring 4 and the reinforcement ring 3 are connected via the outer ring reinforcement rib 7 .

[0037] The nylon side plate is designed into multiple parts through the inner ring 2, the reinforcement ring 3 and the outer ring 4 to ensure the overall strength.

[0038] The inner ring reinforcement ribs 6 correspond to the outer ring reinforcement ribs 7 one by one, and the central axis of the inner ring reinforcement ribs 6 is coaxial with the central axis of the outer ring reinforcement ribs 7. The inner ring reinforcement ribs 6 and the outer ring reinforcement ribs 7 cooperate with each other to ensure the strength of the nylon side plate.

[0039] The reinforcing frame 5 is annular and coaxial with the side plate body 1, thereby ensuring the overall strength of the side plate.

[0040] The side plate body 1, inner ring 2, reinforcement ring 3, and outer ring 4 are made of nylon, and the reinforcement frame 5 is made of metal, metal alloy, polymer, or composite polymer material. The metal or metal alloy material includes copper, iron, aluminum, or corresponding alloys. The polymer or composite polymer material includes, but is not limited to, a composite material of nylon and fiber, resin, or a resin composite material.

[0041] The side pan body 1, inner ring 2, reinforcement ring 3, outer ring 4, inner ring reinforcement ribs 6, and outer ring reinforcement ribs 7 are integrally formed using mold-cast nylon. The reinforcement frame 5 is incorporated during the casting of the side pan body 1, eliminating the need for secondary processing and ensuring the overall strength of the side pan.

[0042] Optionally, a plurality of reinforcing skeletons 5 are provided, the diameters of the plurality of reinforcing skeletons 5 decrease successively, and the plurality of reinforcing skeletons 5 are coaxially spaced and arranged inside the side plate body 1 .

[0043] The technical solutions in the above embodiments of the present application have at least the following technical effects or advantages:

[0044] 1. The side plate is lined with a reinforced skeleton and covered with MC nylon to ensure the overall strength of the side plate, significantly reduce the overall mass of the side plate, and reduce the deflection with the pipe axis;

[0045] 2. The side plate is reinforced in sections with multiple reinforcing ribs to further ensure the strength of the nylon side plate;

[0046] 3. Compared with conventional side plates made of metal or metal alloy, this side plate is mainly made of MC nylon, which greatly saves energy.

[0047] Although the embodiments of the present invention have been shown and described above, it can be understood that the above embodiments are illustrative and cannot be understood as limitations on the present invention. Ordinary technicians in this field can change, modify, replace and modify the above embodiments within the scope of the present invention.

Claims

1. A textile side plate, characterized in that: include: The side plate body is made of nylon and has a reinforced frame; An inner ring, arranged at the center of the side plate body; A reinforcement ring is arranged on the side plate body and sleeved on the outer side of the inner ring, and the reinforcement ring is connected to the inner ring through the inner ring reinforcement rib; The outer ring is arranged on the periphery of the side plate body and sleeved on the outside of the reinforcement ring, and the outer ring and the reinforcement ring are connected through the outer ring reinforcement ribs.

2. The textile side plate according to claim 1, characterized in that: The reinforcing frame is annular and coaxial with the side plate body.

3. The textile side plate according to claim 1, characterized in that: The inner ring reinforcement ribs correspond to the outer ring reinforcement ribs one by one, and the central axis of the inner ring reinforcement ribs is coaxial with the central axis of the outer ring reinforcement ribs.

4. The textile side plate according to claim 1, characterized in that: The side plate body is made of mold-cast nylon.

5. The textile side plate according to claim 4, characterized in that: The side plate body, inner ring, reinforcement ring, outer ring, inner ring reinforcement ribs and outer ring reinforcement ribs are integrally formed.

6. The textile side plate according to claim 1, characterized in that: The reinforcement skeleton is made of metal, metal alloy, polymer or composite polymer material.

7. The textile side plate according to claim 2, characterized in that: The reinforcing frames are provided in plurality, the diameters of the plurality of reinforcing frames are successively reduced, and the reinforcing frames are coaxially arranged at intervals inside the side plate body.