Rotating disc type multi-station glass container mouth pressing machine
By designing a rotary multi-station glass container press, the stepper motor drives the reducer and turntable, the simultaneous processing of multiple sets of glass containers is achieved, which solves the problems of low processing efficiency and long standby time of equipment in traditional processes and improves production efficiency.
Patent Information
- Application Number
- CN202421717486.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-19
- Publication Date
- 2025-05-09
- Estimated Expiration
- 2034-07-19
AI Technical Summary
In the traditional glass container production process, staff can only process a single set of glass containers, resulting in low processing efficiency and the equipment is in standby state during loading and unloading, which wastes time.
A rotary multi-station glass container press is designed. The reducer and turntable are driven by a stepper motor to realize position replacement of multiple groups of adsorption and rotation components, forming a multi-station structure, allowing multiple groups of glass containers to be processed at the same time.
It improves the processing efficiency of glass containers, reduces the standby time of equipment, and realizes continuous and efficient production of glass containers.
Smart Images
Figure CN222846617U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of glass container production, in particular to a turntable multi-station glass container crimping machine. Background Art
[0002] During the production process of glass jars, after the bottom of the glass jar is formed, the open end of the glass jar needs to be heated and extruded to form a bottle mouth structure, and then the product is conveyed, and then the bottle mouth of the glass jar is heated and the outer surface of the bottle mouth is pressed to form a jar cover pattern;
[0003] However, in the traditional production process, workers can only perform plastic processing on a single group of glass containers. The single-station processing efficiency is low, and the equipment is in standby mode during the loading and unloading process of the products, which is time-consuming. For this reason, we proposed a turntable multi-station glass container crimping machine. Utility Model Content
[0004] In view of the deficiencies in the prior art, the utility model provides a turntable multi-station glass container crimping machine, which solves the problems raised in the above-mentioned background technology.
[0005] To achieve the above purpose, the utility model is implemented through the following technical solutions: a turntable type multi-station glass container mouth pressing machine, comprising a frame, a reducer is installed on the top of the frame, a stepping motor is installed on the input end of the reducer, a turntable is connected to the output end of the reducer and is located above the frame, the top edge of the turntable is circular and multiple groups of adsorption rotating components are installed at equal intervals, a first moving component and a second moving component are installed on the outside of the frame, and the first moving component and the second moving component have the same structure, and a bottle mouth molding component and a bottle mouth embossing component are installed on the top of the moving ends of the first moving component and the second moving component respectively;
[0006] The adsorption rotating assembly includes a fixed frame, one end of the fixed frame is rotatably connected to an air pipe, the open end of the air pipe is fixedly connected to a connecting tube on the outside, the inner side of the connecting tube is connected to a sealing gasket, a driving motor is installed on the top of the fixed frame, and the output end of the driving motor and the free end of the air pipe are commonly connected to a bevel gear set.
[0007] As a further technical solution of the utility model, an L-shaped frame is installed at the other end of the fixed frame, a pneumatic rotary joint is installed on the top side of the L-shaped frame, a vacuum generator is installed at the bottom of the L-shaped frame, the air inlet of the vacuum generator and the air outlet of the pneumatic rotary joint are commonly connected to a first hose, the air inlet of the pneumatic rotary joint and the air outlet of the trachea are commonly connected to a second hose, and the outside of the rotating end of the pneumatic rotary joint and the outside of the free end of the trachea are commonly connected to a L-shaped frame.
[0008] As a further technical solution of the utility model, the first moving component includes a workbench, the top of the workbench is slidably connected to a moving platform, a first cylinder is installed at one end of the top of the workbench, the telescopic end of the first cylinder is connected to the side of the moving platform, and a flamethrower is installed at the other end of the top of the workbench.
[0009] As a further technical solution of the utility model, the bottle mouth forming assembly includes a flat plate, the top of the flat plate is symmetrically and slidingly connected with two groups of first bearing seats, two groups of second cylinders are symmetrically installed at both ends of the flat plate, the telescopic end of each group of the second cylinders is connected to the side of the first bearing seat, the interior of the two groups of the first bearing seats is penetrated by a first rotating rod that is rotatably connected, and one end of the two groups of the first rotating rods is sleeved with a first planar wheel.
[0010] As a further technical solution of the utility model, the bottom end of the flat plate is connected to the top end of the moving platform, and two groups of the first planar wheels are symmetrically located on both sides of the center of a group of connecting cylinders.
[0011] As a further technical solution of the utility model, the bottle mouth embossing assembly includes a vertical plate, and two groups of second bearing seats are symmetrically and slidingly connected to the side of the vertical plate, and two groups of third cylinders are symmetrically installed on the top and bottom of the side of the vertical plate, and the telescopic end of each group of the third cylinders is connected to the side of the second bearing seat, and the interiors of the two groups of the second bearing seats are penetrated by a second rotating rod that is rotatably connected, and the outsides of one ends of the two groups of the second rotating rods are respectively sleeved with a threaded wheel and a second flat wheel.
[0012] As a further technical solution of the utility model, the threaded wheel is located directly above the second planar wheel, and the threaded wheel and the second planar wheel are located at the top of the free end of a group of connecting cylinders.
[0013] Beneficial Effects
[0014] The utility model provides a turntable multi-station glass container crimping machine. Compared with the prior art, it has the following beneficial effects:
[0015] 1. A turntable type multi-station glass container crimping machine, which is divided into a loading station, a plurality of processing stations and a unloading station according to the position through a plurality of adsorption rotating components. A stepper motor drives a reducer to work, and then the reducer drives the turntable to rotate a certain angle at intervals, so as to replace the positions of the plurality of adsorption rotating components, forming a turntable type multi-station structure, so that the staff can process the glass container in sequence without interruption in the cooperation of the bottle mouth molding component and the bottle mouth embossing component, thereby increasing the processing efficiency and not affecting the loading and unloading of the glass container.
[0016] 2. A turntable multi-station glass container crimping machine, which places a glass jar inside a connecting tube so that the bottom of the glass jar fits on the sealing gasket, and uses a first hose, a pneumatic rotary joint and a second hose to allow a vacuum generator to extract the air between the connecting tube, the bottom of the glass jar and the sealing gasket, thereby adsorbing and fixing the glass jar, and then uses a bevel gear set to drive a driving motor to drive the air pipe and the connecting tube to rotate, and uses a shaped frame and a pneumatic rotary joint to allow the second hose to follow the rotation and always adsorb the glass jar. This structure can quickly fix the glass jar. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] Figure 1 It is a structural schematic diagram of a turntable multi-station glass container crimping machine;
[0018] Figure 2 It is a structural schematic diagram of an adsorption rotating component in a turntable multi-station glass container crimping machine;
[0019] Figure 3 It is a structural schematic diagram of the first moving component in a turntable multi-station glass container crimping machine;
[0020] Figure 4 It is a structural schematic diagram of a bottle mouth forming component in a turntable multi-station glass container mouth pressing machine;
[0021] Figure 5 The present invention is a schematic diagram of the structure of a bottle mouth embossing component in a turntable multi-station glass container mouth pressing machine.
[0022] In the figure: 1, frame; 2, reducer; 3, stepper motor; 4, turntable; 5, adsorption rotating assembly; 51, fixed frame; 52, air pipe; 53, connecting tube; 54, sealing gasket; 55, driving motor; 56, bevel gear set; 57, L-shaped frame; 58, vacuum generator; 59, first hose; 510, second hose; 511, L-shaped frame; 512, pneumatic rotary joint; 6, first moving assembly; 61, workbench; 62, moving table; 63, first cylinder; 64, flame head; 7, second moving assembly; 8, bottle mouth forming assembly; 81, flat plate; 82, first bearing seat; 83, second cylinder; 84, first rotating rod; 85, first flat wheel; 9, bottle mouth embossing assembly; 91, vertical plate; 92, second bearing seat; 93, third cylinder; 94, second rotating rod; 95, threaded wheel; 96, second flat wheel. DETAILED DESCRIPTION
[0023] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0024] See also Figure 1 The utility model provides a technical solution of a turntable multi-station glass container crimping machine: a turntable multi-station glass container crimping machine, comprising a frame 1, a reducer 2 is installed on the top of the frame 1, a stepper motor 3 is installed at the input end of the reducer 2, a turntable 4 is connected to the output end of the reducer 2 and is located above the frame 1, the top edge of the turntable 4 is circular and multiple groups of adsorption rotating components 5 are installed at equal intervals, a first moving component 6 and a second moving component 7 are installed on the outside of the frame 1, and the first moving component 6 and the second moving component 7 have the same structure, and a bottle mouth molding component 8 and a bottle mouth embossing component 9 are respectively installed on the top of the moving ends of the first moving component 6 and the second moving component 7.
[0025] It should be noted that the multiple groups of adsorption rotating components 5 are divided into loading stations, multiple groups of processing stations and unloading stations according to their positions. The stepper motor 3 drives the reducer 2 to work, and then the reducer 2 drives the turntable 4 to rotate at intervals of a certain angle, thereby replacing the positions of the multiple groups of adsorption rotating components 5. The glass jar is placed in the adsorption rotating component 5 located at the loading station, so that the glass jar is adsorbed, fixed and rotated. When the open end of the glass jar is located at the bottle mouth molding component 8 and the bottle mouth embossing component 9, the first moving component 6 and the second moving component 7 are cooperated to heat and extrude the open end of the glass jar into a bottle mouth-shaped structure, and extrude patterns on the outer surface of the bottle mouth, until the processed glass container moves to the unloading station and the glass container is removed.
[0026] See also Figure 2The adsorption rotating component 5 includes a fixed frame 51, one end of the fixed frame 51 is rotatably connected to an air pipe 52, the open end of the air pipe 52 is fixedly connected to a connecting tube 53, the inner side of the connecting tube 53 is connected to a sealing gasket 54, a driving motor 55 is installed at the top of the fixed frame 51, the output end of the driving motor 55 and the free end of the air pipe 52 are commonly connected to a bevel gear set 56, an L-shaped frame 57 is installed at the other end of the fixed frame 51, a pneumatic rotary joint 512 is installed on the top side of the L-shaped frame 57, a vacuum generator 58 is installed at the bottom of the L-shaped frame 57, an air inlet of the vacuum generator 58 and an air outlet of the pneumatic rotary joint 512 are commonly connected to a first hose 59, an air inlet of the pneumatic rotary joint 512 and an air outlet of the air pipe 52 are commonly connected to a second hose 510, and the rotating end of the pneumatic rotary joint 512 and the free end of the air pipe 52 are commonly connected to a L-shaped frame 511.
[0027] It should be noted that when the glass jar is placed inside the connecting tube 53, the bottom of the glass jar is attached to the sealing gasket 54, and the vacuum generator 58 extracts the air between the connecting tube 53, the bottom of the glass jar and the sealing gasket 54 through the first hose 59, the pneumatic rotary joint 512 and the second hose 510, thereby adsorbing and fixing the glass jar, and then the driving motor 55 drives the air pipe 52 and the connecting tube 53 to rotate through the bevel gear set 56, and the second hose 510 follows the rotation through the U-shaped frame 511 and the pneumatic rotary joint 512, and always adsorbs the glass jar.
[0028] See also Figure 3 The first moving assembly 6 includes a workbench 61, the top of the workbench 61 is slidably connected to a moving platform 62, a first cylinder 63 is installed at one end of the top of the workbench 61, the telescopic end of the first cylinder 63 is connected to the side of the moving platform 62, and a flamethrower 64 is installed at the other end of the top of the workbench 61.
[0029] It should be noted that when the opening end of the glass jar moves above the flame head 64 and is heated to a plastic state, the first cylinder 63 extends or contracts to drive the movable platform 62 and the bottle mouth forming assembly 8 to move toward or away from the glass jar.
[0030] See also Figure 4 The bottle mouth forming assembly 8 includes a flat plate 81, and two groups of first bearing seats 82 are symmetrically and slidably connected to the top of the flat plate 81. Two groups of second cylinders 83 are symmetrically installed at both ends of the flat plate 81. The telescopic end of each group of second cylinders 83 is connected to the side of the first bearing seat 82. The interiors of the two groups of first bearing seats 82 are both penetrated by first rotating rods 84 that are rotatably connected. One end of the two groups of first rotating rods 84 is sleeved with first planar wheels 85. The bottom end of the flat plate 81 is connected to the top of the moving platform 62. The two groups of first planar wheels 85 are symmetrically located on both sides of the center of a group of connecting cylinders 53.
[0031] It should be noted that after the opening end of the glass jar is heated to a plastic state, the two groups of first planar wheels 85 move to both sides of the opening end of the glass jar, and the two groups of second cylinders 83 synchronously drive the two groups of first bearing seats 82 to move toward the opening end of the glass jar, so that the two groups of first planar wheels 85 are squeezed with the outer surface of the opening end of the glass jar, so that when the opening end of the glass jar rotates, the opening end of the glass jar is squeezed out of the bottle mouth structure. After the plasticity ends, the two groups of second cylinders 83 synchronously drive the two groups of first bearing seats 82 and the two groups of first planar wheels 85 to reset.
[0032] See also Figure 5 The bottle mouth embossing assembly 9 includes a vertical plate 91, and two groups of second bearing seats 92 are symmetrically and slidably connected to the side of the vertical plate 91. Two groups of third cylinders 93 are symmetrically installed on the top and bottom of the side of the vertical plate 91. The telescopic end of each group of third cylinders 93 is connected to the side of the second bearing seat 92. The insides of the two groups of second bearing seats 92 are penetrated and rotatably connected with second rotating rods 94. One end of the two groups of second rotating rods 94 is respectively sleeved with a threaded wheel 95 and a second plane wheel 96. The threaded wheel 95 is located directly above the second plane wheel 96. The threaded wheel 95 and the second plane wheel 96 are located at the top of the free end of a group of connecting cylinders 53.
[0033] It should be noted that after the mouth of the glass jar is heated to a plastic state, the threaded wheel 95 and the second flat wheel 96 move to the outer side and the inner side of the mouth of the glass jar, and the two sets of third cylinders 93 synchronously drive the threaded wheel 95 and the second flat wheel 96 to move the mouth of the glass jar. Then, when the mouth of the glass jar rotates, the threaded wheel 95 and the second flat wheel 96 can be driven to rotate, thereby squeezing out patterns on the outer surface of the mouth of the glass jar.
[0034] The working principle of the utility model is as follows: when in use, firstly, the glass jar is placed in the adsorption rotating assembly 5 located at the loading station, and when the glass jar is placed inside the connecting tube 53, the bottom of the glass jar is attached to the sealing pad 54, and the vacuum generator 58 extracts the air between the connecting tube 53, the bottom of the glass jar and the sealing pad 54 through the first hose 59, the pneumatic rotating joint 512 and the second hose 510, and then the glass jar is adsorbed and fixed, and then the driving motor 55 drives the air pipe 52 and the connecting tube 53 to rotate through the bevel gear set 56, and the second hose 510 follows the rotation through the U-shaped frame 511 and the pneumatic rotating joint 512, and the glass jar is always adsorbed;
[0035] The stepper motor 3 drives the reducer 2 to work, and then the reducer 2 drives the turntable 4 to rotate at a certain angle at intervals, so as to replace the positions of the multiple groups of adsorption rotating components 5, so that the glass jars are installed inside the multiple groups of adsorption rotating components 5 in sequence;
[0036] When the open end of the glass jar moves to the bottle mouth forming assembly 8, the flame head 64 heats the open end of the glass jar to a plastic state, the first cylinder 63 extends to drive the movable platform 62 and the bottle mouth forming assembly 8 to move toward the direction of the glass jar, and the two groups of first plane wheels 85 move to both sides of the open end of the glass jar. The two groups of second cylinders 83 synchronously drive the two groups of first bearing seats 82 to move toward the open end of the glass jar, so that the two groups of first plane wheels 85 are squeezed with the outer surface of the open end of the glass jar, so that the open end of the glass jar is squeezed out of the bottle mouth structure when the open end of the glass jar rotates. After the plasticization is completed, the two groups of second cylinders 83 synchronously drive the two groups of first bearing seats 82 and the two groups of first plane wheels 85 to reset, and the first cylinder 63 contracts to drive the movable platform 62 and the bottle mouth forming assembly 8 to move in a direction away from the glass jar;
[0037] The mouth end of the glass jar moves to the mouth embossing assembly 9, the flame head 64 heats the mouth end of the glass jar to a plastic state, the second moving assembly 7 drives the mouth embossing assembly 9 to move toward the mouth end of the glass jar, the threaded wheel 95 and the second plane wheel 96 move to the outside and inside of the mouth end of the glass jar, and the two groups of third cylinders 93 synchronously drive the threaded wheel 95 and the second plane wheel 96 to move the mouth end of the glass jar, and then when the mouth end of the glass jar rotates, the threaded wheel 95 and the second plane wheel 96 can be driven to rotate, thereby squeezing lines on the outer surface of the mouth end of the glass jar, and then the two groups of third cylinders 93 synchronously drive the threaded wheel 95 and the second plane wheel 96 away from the mouth end of the glass jar, and the second moving assembly 7 drives the mouth embossing assembly 9 to move away from the mouth end of the glass jar;
[0038] When the processed glass container moves to the unloading station, the glass container is removed.
Claims
1. A turntable multi-station glass container crimping machine, characterized in that: The invention comprises a frame (1), a reducer (2) is installed on the top of the frame (1), a stepper motor (3) is installed on the input end of the reducer (2), a turntable (4) is connected to the output end of the reducer (2) and is located above the frame (1), the top edge of the turntable (4) is circular and multiple groups of adsorption rotating components (5) are installed at equal intervals, a first moving component (6) and a second moving component (7) are installed on the outside of the frame (1), and the first moving component (6) and the second moving component (7) have the same structure, and a bottle mouth molding component (8) and a bottle mouth embossing component (9) are installed on the top of the moving ends of the first moving component (6) and the second moving component (7), respectively; The adsorption rotating assembly (5) comprises a fixed frame (51), one end of the fixed frame (51) is rotatably connected to an air pipe (52), the open end of the air pipe (52) is externally fixedly connected to a connecting tube (53), the inner side surface of the connecting tube (53) is connected to a sealing gasket (54), a driving motor (55) is installed at the top end of the fixed frame (51), and the output end of the driving motor (55) and the free end of the air pipe (52) are externally connected to a bevel gear set (56).
2. A turntable multi-station glass container pressing machine according to claim 1, characterized in that: An L-shaped frame (57) is installed at the other end of the fixed frame (51), a pneumatic rotary joint (512) is installed on the top side of the L-shaped frame (57), a vacuum generator (58) is installed at the bottom of the L-shaped frame (57), an air inlet of the vacuum generator (58) and an air outlet of the pneumatic rotary joint (512) are commonly connected to a first hose (59), an air inlet of the pneumatic rotary joint (512) and an air outlet of the air pipe (52) are commonly connected to a second hose (510), and the outside of the rotating end of the pneumatic rotary joint (512) and the outside of the free end of the air pipe (52) are commonly connected to a L-shaped frame (511).
3. The turntable multi-station glass container pressing machine according to claim 1, characterized in that: The first moving assembly (6) comprises a workbench (61), the top of the workbench (61) is slidably connected to a moving platform (62), a first cylinder (63) is installed at one end of the top of the workbench (61), a telescopic end of the first cylinder (63) is connected to the side of the moving platform (62), and a flamethrower (64) is installed at the other end of the top of the workbench (61).
4. The turntable multi-station glass container pressing machine according to claim 1, characterized in that: The bottle mouth forming assembly (8) comprises a flat plate (81), the top of which is symmetrically and slidably connected with two groups of first bearing seats (82), two groups of second cylinders (83) are symmetrically installed at both ends of the flat plate (81), the telescopic end of each group of the second cylinders (83) is connected to the side of the first bearing seat (82), the interior of the two groups of the first bearing seats (82) is penetrated by a first rotating rod (84) which is rotatably connected, and one end of the two groups of the first rotating rods (84) is sleeved with a first plane wheel (85).
5. The turntable multi-station glass container pressing machine according to claim 4, characterized in that: The bottom end of the flat plate (81) is connected to the top end of the moving platform (62), and two groups of the first planar wheels (85) are symmetrically located on both sides of the center of a group of connecting cylinders (53).
6. The turntable multi-station glass container pressing machine according to claim 1, characterized in that: The bottle mouth embossing assembly (9) comprises a vertical plate (91), the side of the vertical plate (91) is symmetrically slidably connected with two groups of second bearing seats (92), the top and bottom of the side of the vertical plate (91) are symmetrically installed with two groups of third cylinders (93), the telescopic end of each group of the third cylinders (93) is connected to the side of the second bearing seat (92), the interior of the two groups of the second bearing seats (92) is penetrated by a second rotating rod (94) that is rotatably connected, and one end of the two groups of the second rotating rods (94) is respectively sleeved with a threaded wheel (95) and a second plane wheel (96).
7. The turntable multi-station glass container mouth pressing machine according to claim 6, characterized in that: The threaded wheel (95) is located directly above the second flat wheel (96), and the threaded wheel (95) and the second flat wheel (96) are located at the top of the free end of a set of connecting cylinders (53).