Electroplating bath for diamond wire production equipment

By using a multi-layer partition structure and auxiliary mechanism in the electroplating tank of the diamond line production equipment, the problems of insufficient electroplating solution and raw material surface treatment in traditional designs are solved, and high-quality plating and efficient cutting performance are achieved.

CN222846868UActive Publication Date: 2025-05-09JIANGSU SANHONG NEW MATERIALS CO LTD
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Patent Information

Application Number
CN202421839395.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-01
Publication Date
2025-05-09
Estimated Expiration
2034-08-01

AI Technical Summary

Technical Problem

The traditional electroplating tank design has shortcomings in the uniform distribution of the electroplating solution and the surface treatment of raw materials, which affects the uniformity and adhesion strength of the plating layer.

Method used

An electroplating tank for diamond line production equipment is designed, adopting a multi-layer partition structure and auxiliary mechanism, including clamping blocks, steering wheels and liquid supply mechanisms, ensuring uniform stirring and circulation of the electroplating solution, as well as appropriate pretreatment of the raw material surface.

Benefits of technology

Through these designs, the quality and adhesion strength of the plating layer are improved, the efficient cutting performance of the diamond wire is ensured, and the residence time of raw materials in the plating solution is extended, thereby improving the plating effect.

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Abstract

The utility model provides an electroplating bath for diamond wire production equipment, which belongs to the technical field of material processing and comprises a shell mechanism, the shell mechanism comprises an electroplating bath shell, a first partition plate is fixedly mounted on the inner side wall of the electroplating bath shell, a second partition plate is fixedly mounted on the outer side wall of the first partition plate, and the second partition plate is fixedly mounted on the outer side wall of the electroplating bath shell. And an insulating plate is fixedly installed on the outer side wall of the plating tank shell, a third partition plate is fixedly installed on the outer side wall of the plating tank shell, and an auxiliary mechanism is arranged in the shell mechanism. According to the utility model, the clamping block at the inlet can adopt a millstone or a grinding wheel, so that the surface of a raw material can be rougher, more attachment points are provided, a plating layer can be more firmly attached to the raw material, a more sufficient chemical reaction is facilitated, the electroplating effect is improved, which is particularly important for secondary electroplating; and the uniformity and the integrity of the plating layer can be ensured.
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Description

Technical Field

[0001] The utility model belongs to the technical field of material processing, and in particular relates to an electroplating tank used for diamond wire production equipment. Background Art

[0002] The technical background of the electroplating tank for diamond wire production equipment originates from the demand for high-efficiency and high-precision cutting tools. With the development of modern industry, diamond wire, as a wire with extremely high hardness and good cutting performance, has been widely used in semiconductor, photovoltaic, precision mold, mechanical processing and other industries. The electroplating tank, as one of the key equipment for the production of diamond wire, is used to electroplate hard materials on the surface of the diamond wire to improve its cutting performance. The electroplating process needs to be carried out in a plating solution containing hard particles. Through the action of electric current, the hard particles are evenly deposited on the surface of the diamond wire.

[0003] In the process of using a plating tank for diamond wire surface electroplating, it is crucial to ensure the uniform concentration of the plating solution. The traditional plating tank design may not fully consider the impact of the uniform distribution of the plating solution on the quality of the coating. The surface treatment of the raw materials before electroplating is also a key factor, because stains or inappropriate surface properties on the raw material surface may affect the uniformity and adhesion strength of the coating. Therefore, when adjusting the design and operation of the plating tank, special attention should be paid to the uniform stirring and circulation of the plating solution, as well as the pretreatment of the raw materials, to ensure that the surface of the raw materials is clean and suitable for coating adhesion, thereby improving the quality and performance of the final product. Utility Model Content

[0004] The purpose of the utility model is to provide an electroplating tank for diamond wire production equipment, aiming to solve the problems raised in the above background technology.

[0005] In order to achieve the above purpose, the utility model provides the following technical solutions:

[0006] An electroplating tank for diamond wire production equipment, comprising:

[0007] A shell mechanism, the shell mechanism comprising a plating tank shell, a first partition plate is fixedly mounted on the inner side wall of the plating tank shell, a second partition plate is fixedly mounted on the outer side wall of the first partition plate, an insulating plate is fixedly mounted on the outer side wall of the plating tank shell, a third partition plate is fixedly mounted on the outer side wall of the plating tank shell, and an overflow groove is opened on the outer side wall of the first partition plate;

[0008] An auxiliary mechanism is arranged inside the shell mechanism, and a liquid supply mechanism is arranged inside the shell mechanism.

[0009] As a preferred solution of the utility model, the liquid supply mechanism includes an axial flow pump, a delivery pipe is fixedly installed at the output end of the axial flow pump, the end of the delivery pipe is fixedly connected to the plating tank shell, and a centrifugal pump is fixedly installed on the outer wall of the second partition.

[0010] As a preferred solution of the utility model, a liquid extraction tube is fixedly installed on the outer wall of the centrifugal pump, a liquid outlet is fixedly installed on the output end of the liquid extraction tube, a power supply is fixedly installed on the outer wall of the plating tank shell, the output end of the power supply is fixedly connected to a partition, and the output end on the other side of the power supply is fixedly connected to the plating tank shell.

[0011] As a preferred solution of the utility model, the auxiliary mechanism includes a support wheel, a support rod is fixedly installed on the outer side wall of the support wheel, a plating tank shell is fixedly connected to the outer side wall of the support rod, and a wall wheel is fixedly installed on the inner side of the plating tank shell.

[0012] As a preferred solution of the utility model, a support rod is fixedly mounted on the outer side wall of the coating tank shell, a support wheel is fixedly mounted on the outer side wall of the support rod, and a connecting block is fixedly mounted on the outer side wall of the coating tank shell.

[0013] As a preferred solution of the utility model, a first brush head is fixedly mounted on the outer wall of the connecting block, a steering wheel is fixedly mounted on the outer wall of the connecting block, and a second brush head is fixedly mounted on the outer wall of the connecting block.

[0014] As a preferred solution of the utility model, a clamping shell is fixedly installed on the outer side wall of the plating tank shell, a compression spring telescopic rod is fixedly installed on the outer side wall of the clamping shell, and a clamping block is fixedly installed on the outer side wall of the compression spring telescopic rod.

[0015] Compared with the prior art, the beneficial effects of the utility model are as follows: the material used for the clamping block is crucial to improving the quality of the coating. The clamping block at the inlet can be made of a grindstone or a grinding wheel, which can make the surface of the raw material rougher, thereby providing more attachment points so that the coating can be more firmly attached to the raw material. The clamping block at the outlet can use a sponge or other soft cleaning materials. Such a design helps to clean the surface of the raw material after electroplating to ensure that it is ready for subsequent processing steps. The function of the auxiliary wheel is to extend the residence time of the raw material in the electroplating solution, which helps to achieve a more sufficient chemical reaction, thereby improving the electroplating effect. At the same time, the design of the steering wheel can change the direction of the raw material, which is particularly important for the second electroplating because it helps to ensure the uniformity and integrity of the coating. Through these carefully designed clamping blocks and auxiliary components, the electroplating tank can provide a more stable and efficient diamond wire electroplating process, thereby producing high-quality diamond wire products. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] In order to more clearly illustrate the technical solutions of the embodiments of the present utility model, the following briefly introduces the drawings required for the description of the embodiments. Obviously, the drawings described below are only some embodiments of the present utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without creative labor. Among them:

[0017] Figure 1 It is a schematic diagram of the overall structure of the utility model;

[0018] Figure 2 It is a top view schematic diagram of the utility model;

[0019] Figure 3 It is a cross-sectional schematic diagram of the utility model;

[0020] Figure 4 It is an enlarged schematic diagram of the steering wheel of the utility model;

[0021] Figure 5 It is an enlarged schematic diagram of the clamping shell of the utility model.

[0022] In the figure: 100, shell mechanism; 101, plating tank shell; 102, first partition; 103, second partition; 104, overflow trough; 105, insulating plate; 106, third partition; 200, auxiliary mechanism; 201, wall wheel; 202, support wheel; 203, support rod; 204, connecting block; 205, first brush head; 206, steering wheel; 207, second brush head; 208, clamping shell; 209, compression spring telescopic rod; 210, clamping block; 300, liquid supply mechanism; 301, axial flow pump; 302, delivery pipe; 303, power supply; 304, liquid outlet; 305, centrifugal pump; 306, liquid extraction pipe. DETAILED DESCRIPTION

[0023] In order to make the above-mentioned purposes, features and advantages of the present invention more obvious and easy to understand, the specific implementation methods of the present invention are described in detail below in conjunction with the accompanying drawings.

[0024] In the following description, many specific details are set forth to facilitate a full understanding of the present invention, but the present invention may also be implemented in other ways different from those described herein, and those skilled in the art may make similar generalizations without violating the connotation of the present invention. Therefore, the present invention is not limited to the specific embodiments disclosed below.

[0025] Secondly, the term "one embodiment" or "embodiment" as used herein refers to a specific feature, structure or characteristic that may be included in at least one implementation of the present invention. The term "in one embodiment" that appears in different places in this specification does not necessarily refer to the same embodiment, nor does it refer to a separate or selective embodiment that is mutually exclusive with other embodiments.

[0026] Example 1

[0027] Reference Figure 1 , which is the first embodiment of the utility model, provides an electroplating tank for diamond wire production equipment, comprising:

[0028] The housing mechanism 100 includes a plating tank housing 101, a first partition 102 is fixedly mounted on the inner wall of the plating tank housing 101, a second partition 103 is fixedly mounted on the outer wall of the first partition 102, an insulating plate 105 is fixedly mounted on the outer wall of the plating tank housing 101, a third partition 106 is fixedly mounted on the outer wall of the plating tank housing 101, and an overflow groove 104 is opened on the outer wall of the first partition 102

[0029] Specifically, an auxiliary mechanism 200 is disposed inside the housing mechanism 100 , and a liquid supply mechanism 300 is disposed inside the housing mechanism 100 .

[0030] It should be noted that the clamping block 210 at the inlet uses a grindstone or a grinding wheel, and the clamping block 210 at the outlet uses a sponge or other soft cleaning materials.

[0031] When in use, the raw material is introduced into the clamping shell 208, polished by the clamping block 210, and introduced into the electroplating shell through the auxiliary wheel. After electroplating, the direction is reversed by the steering wheel 206, undergoes a second electroplating, and then is led out from the clamping shell 208 on the other side.

[0032] In summary, after the raw material is introduced into the clamping shell 208, the clamping block 210 is polished to increase the roughness of the raw material surface and improve the adhesion of the coating. Then, the auxiliary wheel is used to smoothly introduce the raw material into the electroplating shell for the first electroplating. After the electroplating is completed, the direction of the raw material is turned with the help of the steering wheel 206 so that the electroplating layer is evenly distributed on its surface. The raw material undergoes a second electroplating to ensure the quality of the coating. Finally, the raw material is led out from the clamping shell on the other side to complete the entire electroplating process.

[0033] Example 2

[0034] Reference Figure 2 , Figure 3 , which is the second embodiment of the utility model. Different from the previous embodiment, this embodiment provides a liquid supply mechanism 300 to ensure uniform quality of the electroplating liquid.

[0035] Specifically, the liquid supply mechanism 300 includes an axial flow pump 301 , a delivery pipe 302 is fixedly installed at the output end of the axial flow pump 301 , an end of the delivery pipe 302 is fixedly connected to the plating tank shell 101 , and a centrifugal pump 305 is fixedly installed on the outer wall of the second partition 103 .

[0036] Furthermore, a liquid extraction pipe 306 is fixedly installed on the outer wall of the centrifugal pump 305, and a liquid outlet 304 is fixedly installed on the output end of the liquid extraction pipe 306. A power supply 303 is fixedly installed on the outer wall of the plating tank shell 101, and the output end of the power supply 303 is fixedly connected to a partition, and the output end on the other side of the power supply 303 is fixedly connected to the plating tank shell 101.

[0037] When in use, the axial flow pump 301 draws the plating liquid into the clamping shell, and the centrifugal pump 305 draws the plating liquid from below the second partition 103 to above the second partition 103 to ensure that the plating liquid above the second partition 103 has a uniform texture. At the same time, an overflow groove 104 is opened on the first partition 102, and excess plating liquid flows back to the bottom of the second partition 103 through the overflow groove 104.

[0038] In summary, the axial flow pump 301 is responsible for transporting the plating liquid into the plating tank shell 101, while the centrifugal pump 305 draws the plating liquid from the bottom of the second partition 103 to the top. This design ensures the uniformity of the plating liquid above the second partition 103. An overflow groove 104 is provided on the first partition 102, so that the excess plating liquid can flow smoothly back to the bottom of the second partition 103, effectively maintaining the stable circulation and concentration balance of the plating liquid, thereby improving the stability of the electroplating process and the quality of the coating.

[0039] Example 3

[0040] Reference Figure 1 , Figure 4 and Figure 5 , which is the third embodiment of the present utility model. Different from the previous embodiment, this embodiment provides an auxiliary mechanism 200 for assisting in processing raw materials.

[0041] Specifically, the auxiliary mechanism 200 includes a support wheel 202, a support rod 203 is fixedly installed on the outer wall of the support wheel 202, the outer wall of the support rod 203 is fixedly connected to the plating tank shell 101, the wall wheel 201 is fixedly installed on the inner side of the plating tank shell 101, the support rod 203 is fixedly installed on the outer wall of the plating tank shell 101, the support wheel 202 is fixedly installed on the outer wall of the support rod 203, and a connecting block 204 is fixedly installed on the outer wall of the plating tank shell 101.

[0042] Furthermore, a first brush head 205 is fixedly installed on the outer wall of the connecting block 204, a steering wheel 206 is fixedly installed on the outer wall of the connecting block 204, a second brush head 207 is fixedly installed on the outer wall of the connecting block 204, a clamping shell 208 is fixedly installed on the outer wall of the plating tank shell 101, a compression spring telescopic rod 209 is fixedly installed on the outer wall of the clamping shell 208, and a clamping block 210 is fixedly installed on the outer wall of the compression spring telescopic rod 209.

[0043] When in use, the support wheel 202 and the wall wheel 201 assist in processing the raw materials and limit the path of the raw materials. The first brush head 205 and the second brush head 207 simply wipe the raw materials coming out of the plating tank shell 101. The steering wheel 206 changes the forward direction of the raw materials and performs the second round of electroplating. The clamping block at the entrance uses a grindstone or a grinding wheel to roughen the surface of the raw materials. The clamping block 210 at the exit uses a sponge or other soft cleaning materials to clean the surface of the raw materials after electroplating.

[0044] In summary, the support wheel 202 and the wall wheel 201 play the role of assisting the movement of the raw material and limiting its path. After the raw material comes out of the plating tank housing 101, it is first simply wiped by the first brush head 205 and the second brush head 207 to remove impurities on the surface. Then, the steering wheel 206 changes the forward direction of the raw material for the second round of electroplating. At the entrance of the raw material entering the electroplating area, the clamping block uses a grindstone or a grinding wheel to roughen the surface of the raw material, increase the adhesion area between the coating and the raw material, and improve the electroplating effect. After the raw material is electroplated, the clamping block 210 at the exit uses a sponge or other soft cleaning material to perform a final cleaning on the surface of the raw material after electroplating to ensure that the surface of the raw material is clean and ready for subsequent processing. This series of designs not only improves the electroplating efficiency, but also ensures the quality and cutting performance of the diamond wire.

[0045] Importantly, it should be noted that the construction and arrangement of the present application shown in a plurality of different exemplary embodiments are only exemplary. Although only a few embodiments are described in detail in this disclosure, it should be readily understood by those who refer to this disclosure that many modifications are possible (e.g., the size, scale, structure, shape and ratio of various elements, and parameter values ​​(e.g., temperature, pressure, etc.), installation arrangements, use of materials, color, directional changes, etc.) without substantially departing from the novel teachings and advantages of the subject matter described in the application. For example, the element shown as integrally formed can be composed of multiple parts or elements, the position of the element can be inverted or otherwise changed, and the nature or number or position of the discrete element can be changed or changed. Therefore, all such modifications are intended to be included in the scope of the present utility model. The order or sequence of any process or method steps can be changed or reordered according to alternative embodiments. In the claims, any "device plus function" clause is intended to cover the structure of performing the function described herein, and is not only structurally equivalent but also equivalent structure. Without departing from the scope of the present invention, other substitutions, modifications, changes and omissions may be made in the design, operating conditions and arrangement of the exemplary embodiments. Therefore, the present invention is not limited to a specific embodiment, but extends to various modifications that still fall within the scope of the appended claims.

[0046] Additionally, in order to provide a concise description of example embodiments, all features of an actual embodiment (ie, those features that are not relevant to the best mode presently contemplated for carrying out the invention or those that are not relevant to implementing the invention) may not be described.

[0047] It will be appreciated that in the development of any actual implementation, as in any engineering or design project, numerous implementation-specific decisions may be made. Such a development effort may be complex and time-consuming, but will be a routine task of design, fabrication, and production for those of ordinary skill having the benefit of this disclosure without undue experimentation.

[0048] It should be noted that the above embodiments are only used to illustrate the technical solution of the utility model rather than to limit it. Although the utility model has been described in detail with reference to the preferred embodiments, ordinary technicians in the field should understand that the technical solution of the utility model can be modified or replaced by equivalents without departing from the spirit and scope of the technical solution of the utility model, which should be included in the scope of the claims of the utility model.

Claims

1. An electroplating tank for diamond wire production equipment, characterized in that: include, A shell mechanism (100), the shell mechanism (100) comprising a coating tank shell (101), a first partition (102) fixedly mounted on the inner side wall of the coating tank shell (101), a second partition (103) fixedly mounted on the outer side wall of the first partition (102), an insulating plate (105) fixedly mounted on the outer side wall of the coating tank shell (101), a third partition (106) fixedly mounted on the outer side wall of the coating tank shell (101), and an overflow groove (104) opened on the outer side wall of the first partition (102); An auxiliary mechanism (200) is disposed inside the housing mechanism (100), and a liquid supply mechanism (300) is disposed inside the housing mechanism (100).

2. The electroplating tank for diamond wire production equipment according to claim 1, characterized in that: The liquid supply mechanism (300) comprises an axial flow pump (301), a delivery pipe (302) is fixedly mounted on the output end of the axial flow pump (301), the end of the delivery pipe (302) is fixedly connected to the plating tank shell (101), and a centrifugal pump (305) is fixedly mounted on the outer wall of the second partition plate (103).

3. The electroplating tank for diamond wire production equipment according to claim 2, characterized in that: A liquid extraction pipe (306) is fixedly mounted on the outer wall of the centrifugal pump (305), and a liquid outlet (304) is fixedly mounted on the output end of the liquid extraction pipe (306). A power supply (303) is fixedly mounted on the outer wall of the plating tank housing (101), and a partition is fixedly connected to the output end of the power supply (303), and the output end on the other side of the power supply (303) is fixedly connected to the plating tank housing (101).

4. The electroplating tank for diamond wire production equipment according to claim 3, characterized in that: The auxiliary mechanism (200) comprises a support wheel (202), a support rod (203) is fixedly mounted on the outer side wall of the support wheel (202), a plating tank shell (101) is fixedly connected to the outer side wall of the support rod (203), and a wall wheel (201) is fixedly mounted on the inner side wall of the plating tank shell (101).

5. The electroplating tank for diamond wire production equipment according to claim 4, characterized in that: A support rod (203) is fixedly mounted on the outer wall of the coating tank shell (101), a support wheel (202) is fixedly mounted on the outer wall of the support rod (203), and a connecting block (204) is fixedly mounted on the outer wall of the coating tank shell (101).

6. The electroplating tank for diamond wire production equipment according to claim 5, characterized in that: A first brush head (205) is fixedly mounted on the outer wall of the connection block (204), a steering wheel (206) is fixedly mounted on the outer wall of the connection block (204), and a second brush head (207) is fixedly mounted on the outer wall of the connection block (204).

7. The electroplating tank for diamond wire production equipment according to claim 6, characterized in that: A clamping shell (208) is fixedly mounted on the outer wall of the plating tank shell (101), a compression spring telescopic rod (209) is fixedly mounted on the outer wall of the clamping shell (208), and a clamping block (210) is fixedly mounted on the outer wall of the compression spring telescopic rod (209).