Multifunctional novel aging test frame

By designing a new multi-function aging test frame, using the cooperation of the mobile mechanism and the barrier mechanism, the problems of large solar film in the prior art being solved, and the inability to check for heat imbalance and local high temperatures are achieved, and the detection effect is achieved with a wide range and efficient manner.

CN222850545UActive Publication Date: 2025-05-09HUNAN DEHONG ELECTRIC HEATING MATERIAL TECH CO LTD
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Patent Information

Application Number
CN202421531438.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-01
Publication Date
2025-05-09
Estimated Expiration
2034-07-01

AI Technical Summary

Technical Problem

The existing thermal insulation solar film testers are inconvenient when detecting large solar films, and cannot conduct large-scale testing, and cannot check whether there will be imbalance in heating and local high temperatures when the solar film is working.

Method used

A new multifunctional aging test rack is designed, including a moving mechanism and a barrier mechanism. The moving mechanism realizes movement of the solar film and infrared temperature measurement detection through the cooperation of the conveyor, the first motor, the transmission assembly, the threaded rod and the infrared thermometer. The barrier mechanism forms a confined space through the cooperation of the second motor, a spur gear and a baffle to improve the detection effect.

Benefits of technology

This test frame not only improves the detection effect, but also can detect solar films of different sizes. It has a wide detection range and good detection effect. It can check the thermal imbalance and local high temperature of the solar film.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to a multifunctional novel aging test frame, which belongs to the technical field of solar film testing and comprises a bottom plate, six upright posts distributed at equal intervals are fixed on the upper surface of the bottom plate, a conveyor is fixed between the front and rear groups of upright posts, a shell is fixed on the upper surface of the conveyor, and box bodies are fixed on the left and right sides of the shell. According to the multifunctional novel aging test frame, a solar film is placed on a conveyor through a moving mechanism, a first motor drives a first rotating rod to rotate, the first rotating rod drives two second rotating rods to rotate together through a transmission assembly, a plurality of first bevel gears are driven to rotate through the second rotating rods, and second bevel gears and threaded rods are driven to rotate together; the movable plate, the auxiliary wheel and the infrared temperature detector are driven to move together through rotation of the multiple threaded rods, the auxiliary wheel is attached to the solar film, the solar film is moved through the auxiliary wheel and the conveyor, the solar film is conveniently detected under the action of the infrared temperature detector, and the detection effect is improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of solar film testing, in particular to a multifunctional new aging testing frame. Background Art

[0002] Thermal insulation film, also commonly known as solar insulation film, among which thermal insulation film is the most common name. "Insulation" refers to the effective blocking of infrared light. According to the authoritative definition of car2100, thermal insulation film is generally a film composited with PET substrate and a water-soluble pressure-sensitive adhesive. It can stick to glass fragments tightly. When a car accident occurs or the windshield is hit by criminals, the glass fragments will not fall off and fly. The professional explanation is that the thermal insulation film itself has more than 3 layers of functional materials, with a thickness of more than 0.051mm, and can withstand the international standard 97.1105-pound impact test.

[0003] For example, a Chinese patent (publication number: CN214310252U) discloses a heat-insulating solar film tester, including a box body, the surface of which is rotatably connected to a box door by a hinge, the inner wall of the box body is fixedly connected to a partition plate, the inner wall of the box body is divided by the partition plate to form a test chamber and a reference chamber, the inner bottom walls of the test chamber and the reference chamber are fixedly installed with sensors, the inner side walls of the test chamber and the reference chamber are fixedly connected with positioning rods, the inner top walls of the test chamber and the reference chamber are fixedly installed with heating lamps, the inner wall of the box body is fixedly installed with a cooling fan, and the top of the box body is respectively fixedly installed with a controller and a support plate. The utility model facilitates users to quickly disassemble and install the solar film through the cooperation of the splint and the frame, and facilitates users to quickly disassemble and install the film clamp through the cooperation of the positioning rod and the positioning groove, thereby facilitating users to fix the solar film, thereby improving the stability of the solar film and being more conducive to the detection of the tester.

[0004] The above-mentioned heat-insulating solar film tester still has certain shortcomings. Through the cooperation of the clamping plate and the frame, it is convenient for users to quickly disassemble and install the solar film. Through the cooperation of the positioning rod and the positioning groove, it is convenient for users to quickly disassemble and install the film clamp, and then it is convenient for users to fix the solar film, which improves the stability of the solar film and is more conducive to the detection of the tester. However, due to the need for clamping, it is not only inconvenient to detect larger solar films, but also it is impossible to perform large-scale tests on the solar film, and it is impossible to check whether the solar film will have unbalanced heating or local high temperature when working. Therefore, a new multifunctional aging test stand is proposed to solve the above problems. Utility Model Content

[0005] In view of the deficiencies in the prior art, the utility model provides a new multifunctional aging test stand, which has the advantages of good testing effect, etc., and solves the problem of poor testing effect of the existing thermal insulation solar film tester.

[0006] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a multifunctional new aging test stand, comprising a bottom plate, six equidistantly distributed columns are fixed on the upper surface of the bottom plate, a conveyor is fixed between the front and rear groups of the columns, a shell is fixed on the upper surface of the conveyor, boxes are fixed on the left and right sides of the shell, a moving mechanism is provided inside the shell, and a blocking mechanism is provided inside the box;

[0007] The moving mechanism includes two vertical plates fixed on the upper surface of the inner cavity of the shell, a first motor is fixed on the left side of the vertical plate at the right end, a first rotating rod is fixed to the output shaft of the first motor, and two transmission components are provided on the outer surface of the first rotating rod, and the moving mechanism also includes two second rotating rods rotatably connected between the left and right sides of the inner cavity of the shell through a bearing seat, a plurality of first bevel gears are fixed to the outer surface of the second rotating rod, a second bevel gear is meshed on the outer surface of the first bevel gear, a threaded rod is fixed to the lower surface of the second bevel gear, and a moving plate is threadedly connected to the outer surfaces of the plurality of threaded rods, and a plurality of auxiliary wheels and an infrared thermometer distributed at equal intervals are fixed to the lower surface of the moving plate.

[0008] Furthermore, the transmission assembly includes two first sprockets fixed to the outer surface of the first rotating rod and a second sprocket fixed to the outer surface of the second rotating rod. The outer surfaces of the first sprocket at the left end and the second sprocket at the front end are connected by a first chain, and the outer surfaces of the first sprocket at the right end and the second sprocket at the rear end are connected by a second chain.

[0009] Furthermore, the lower surface of the threaded rod is rotatably connected to the upper surface of the conveyor through a bearing seat, a horizontal plate is fixed between the left and right sides of the inner cavity of the shell, and a plurality of circular holes are opened on the upper surface of the horizontal plate.

[0010] Furthermore, a plurality of sliding rods are fixed to the lower surface of the transverse plate, the movable plate is slidably connected to the outer surface of the sliding rods, and the threaded rod is rotatably connected to the inside of the circular hole through a bearing.

[0011] Furthermore, the blocking mechanism includes a second motor fixed to the opposite side of the inner cavities of the two boxes, the output shaft of the second motor is fixed with a third rotating rod, the outer surface of the third rotating rod is fixed with a spur gear, the outer surface of the spur gear is meshed with a tooth plate, and the lower surface of the tooth plate is fixed with a baffle that penetrates and extends to the bottom of the box.

[0012] Furthermore, the opposite sides of the two third rotating rods are rotatably connected to the left and right sides of the shell through bearing seats respectively, and the upper surface of the box body is provided with a through hole for the gear plate to move.

[0013] Furthermore, two limiting rods are fixed between the upper and lower sides of the inner cavity of the box body, and limiting blocks are fixed on the opposite sides of the two tooth plates, and the limiting blocks are slidably connected to the outer surface of the limiting rods.

[0014] Compared with the prior art, the technical solution of this application has the following beneficial effects:

[0015] 1. The multifunctional new aging test stand places the solar film on the conveyor through a moving mechanism. The first motor drives the first rotating rod to rotate. The first rotating rod drives two second rotating rods to rotate together through a transmission assembly. The second rotating rod drives multiple first bevel gears to rotate, and drives the second bevel gears and the threaded rod to rotate together. Through the rotation of multiple threaded rods, the moving plate, the auxiliary wheel and the infrared thermometer are driven to move together, so that the auxiliary wheel fits the solar film. The solar film is moved by the auxiliary wheel and the conveyor, which is convenient for the detection of the solar film under the action of the infrared thermometer. It not only improves the detection effect, but also can detect solar films of different sizes, with a wide detection range and good detection effect.

[0016] 2. This multifunctional new aging test stand has a blocking mechanism. When the solar film enters the interior of the shell, the second motor drives the third rotating rod and the spur gear to rotate together, and the spur gear drives the tooth plate and the baffle to move together, so that the baffle blocks the shell, and the shell forms a closed space, thereby improving the detection effect of the solar film. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 It is a schematic diagram of the structure of the utility model;

[0018] Figure 2 This is a three-dimensional appearance diagram of the box, shell and blocking mechanism of the utility model;

[0019] Figure 3 It is a schematic diagram of the top view of the moving mechanism of the utility model;

[0020] Figure 4 It is a structural schematic diagram of the blocking mechanism of the utility model.

[0021] In the figure: 1 bottom plate, 2 column, 3 conveyor, 4 box, 5 shell, 6 moving mechanism, 601 vertical plate, 602 first motor, 603 first rotating rod, 604 transmission assembly, 605 second rotating rod, 606 first bevel gear, 607 second bevel gear, 608 threaded rod, 609 moving plate, 610 auxiliary wheel, 611 infrared thermometer, 7 blocking mechanism, 701 second motor, 702 third rotating rod, 703 spur gear, 704 tooth plate, 705 baffle. DETAILED DESCRIPTION

[0022] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0023] See also Figure 1-2 A multifunctional new aging test stand in this embodiment includes a base plate 1, six equidistantly distributed columns 2 are fixed on the upper surface of the base plate 1, a conveyor 3 is fixed between the front and rear groups of columns 2, which is used to convey the solar film to facilitate aging detection thereof, a shell 5 is fixed on the upper surface of the conveyor 3, and boxes 4 are fixed on the left and right sides of the shell 5. A moving mechanism 6 is provided inside the shell 5 to facilitate adjustment according to the thickness of the solar film, which is conducive to aging detection thereof, and a blocking mechanism 7 is provided inside the box 4 to form a closed space for the shell 5 to improve the detection effect of the solar film.

[0024] See also Figure 1 and Figure 3 In order to facilitate the detection after adjustment, the moving mechanism 6 in this embodiment includes two vertical plates 601 fixed to the upper surface of the inner cavity of the shell 5, a first motor 602 is fixed to the left side of the right end vertical plate 601, a first rotating rod 603 is fixed to the output shaft of the first motor 602, and two transmission components 604 are provided on the outer surface of the first rotating rod 603. The moving mechanism 6 also includes two second rotating rods 605 rotatably connected between the left and right sides of the inner cavity of the shell 5 through a bearing seat, the first rotating rod 603 drives the two second rotating rods 605 to rotate through the transmission component 604, and a plurality of first bevel gears 606 are fixed to the outer surface of the second rotating rod 605, and the outer surface of the first bevel gear 606 is meshed with a second bevel gear 607, and the second bevel gear 607 is meshed with the second bevel gear 607. A threaded rod 608 is fixed on the lower surface, and the first rotating rod 603 drives the two second rotating rods 605 to rotate together through the transmission assembly 604, and the multiple first bevel gears 606 are driven to rotate through the second rotating rods 605, and the second bevel gears 607 and the threaded rod 608 are driven to rotate together. The outer surfaces of the multiple threaded rods 608 are threadedly connected with a moving plate 609, and the lower surface of the moving plate 609 is fixed with multiple auxiliary wheels 610 and infrared thermometers 611 that are equidistantly distributed. The multiple threaded rods 608 are rotated to drive the moving plate 609, the auxiliary wheels 610 and the infrared thermometer 611 to move together. The auxiliary wheels 610 facilitate the movement of the solar film, and the infrared thermometer 611 facilitates the aging test of the solar film.

[0025] Among them, the transmission assembly 604 includes two first sprockets fixed on the outer surface of the first rotating rod 603 and a second sprocket fixed on the outer surface of the second rotating rod 605. The outer surfaces of the first sprocket at the left end and the second sprocket at the front end are connected by a first chain, and the outer surfaces of the first sprocket at the right end and the second sprocket at the rear end are connected by a second chain. The first rotating rod 603 drives the two second rotating rods 605 to rotate through the transmission assembly 604.

[0026] In addition, the lower surface of the threaded rod 608 is rotatably connected to the upper surface of the conveyor 3 through a bearing seat, thereby increasing the stability of the threaded rod 608 during rotation. A horizontal plate is fixed between the left and right sides of the inner cavity of the shell 5, and a plurality of circular holes are provided on the upper surface of the horizontal plate. A plurality of sliding rods are fixed on the lower surface of the horizontal plate. The movable plate 609 is slidably connected to the outer surface of the sliding rod, thereby increasing the stability of the movable plate 609 during movement. The threaded rod 608 is rotatably connected to the inside of the circular hole through a bearing, thereby increasing the stability of the threaded rod 608 during rotation.

[0027] It should be noted that an alarm is fixed on the back of the box 4, and the alarm is electrically connected to the infrared thermometer 611. When the infrared thermometer 611 finds that the solar film is penetrated, an alarm will be sounded through the alarm to inform the staff.

[0028] The moving mechanism 6 in this embodiment places the solar film on the conveyor 3, and the first motor 602 drives the first rotating rod 603 to rotate. The first rotating rod 603 drives the two second rotating rods 605 to rotate together through the transmission assembly 604, and drives multiple first bevel gears 606 to rotate through the second rotating rods 605, drives the second bevel gears 607 and the threaded rod 608 to rotate together, and drives the moving plate 609, the auxiliary wheel 610 and the infrared thermometer 611 to move together through the rotation of multiple threaded rods 608, so that the auxiliary wheel 610 is in contact with the solar film, and the solar film is moved by the auxiliary wheel 610 and the conveyor 3, so that the solar film can be easily detected under the action of the infrared thermometer 611.

[0029] See also Figure 4 In order to make the shell 5 form a closed space, the blocking mechanism 7 in this embodiment includes a second motor 701 fixed to the opposite side of the inner cavity of the two boxes 4, the output shaft of the second motor 701 is fixed with a third rotating rod 702, the outer surface of the third rotating rod 702 is fixed with a spur gear 703, the outer surface of the spur gear 703 is meshed with a tooth plate 704, the lower surface of the tooth plate 704 is fixed with a baffle 705 that penetrates and extends to the bottom of the box 4, the second motor 701 drives the third rotating rod 702 and the spur gear 703 to rotate together, and the spur gear 703 drives the tooth plate 704 and the baffle 705 to move together.

[0030] Among them, the opposite sides of the two third rotating rods 702 are rotatably connected to the left and right sides of the shell 5 through the bearing seats, which increases the stability of the third rotating rods 702 during rotation. A through hole for the tooth plate 704 to move is opened on the upper surface of the box body 4, which facilitates the spur gear 703 to drive the tooth plate 704 to move.

[0031] In addition, two limit rods are fixed between the upper and lower sides of the inner cavity of the box body 4, and limit blocks are fixed on the opposite sides of the two tooth plates 704. The limit blocks are slidably connected to the outer surface of the limit rods to increase the stability of the tooth plate 704 during movement and prevent the tooth plate 704 from separating from the spur gear 703, thereby affecting the movement of the baffle 705.

[0032] In the blocking mechanism 7 of this embodiment, when the solar film enters the interior of the shell 5, the second motor 701 drives the third rotating rod 702 and the spur gear 703 to rotate together, and the spur gear 703 drives the gear plate 704 and the baffle 705 to move together, so that the baffle 705 blocks the shell 5, and the shell 5 forms a closed space, thereby improving the detection effect of the solar film.

[0033] The electrical components appearing in the text are all electrically connected to the main controller and the power supply, and the electrical components appearing in the text are all conventionally known devices, and this application will not go into too much detail. The main controller can be a conventionally known device that performs control such as a computer, and the control circuit of the main controller can be implemented by simple programming by technicians in this field. The provision of power is also common knowledge in this field, and this application is mainly used to protect mechanical devices, so this application will not explain the control method and circuit connection in detail.

[0034] The working principle of the above embodiment is:

[0035] (1) After placing the solar film on the conveyor 3, start the first motor 602. The first motor 602 drives the first rotating rod 603 and the two first sprockets to rotate together. The first sprocket at the left end drives the front second sprocket and the front second rotating rod 605 to rotate together through the first chain. The first sprocket at the right end drives the rear second sprocket and the rear second rotating rod 605 to rotate together through the second chain. The two second rotating rods 605 rotate simultaneously, driving multiple first bevel gears 606 to rotate. The first bevel gear 606 drives the second bevel gear 607 and the threaded rod 608 to rotate together. The multiple threaded rods 608 rotate simultaneously, driving the moving plate 609, the auxiliary wheel 610 and the infrared thermometer 611 to move together, so that the auxiliary wheel 610 fits with the upper surface of the solar film, which is convenient for moving the solar film through the auxiliary wheel 610 and the conveyor 3, and convenient for detecting the solar film under the action of the infrared thermometer 611.

[0036] (2) When the solar film enters the interior of the shell 5, the second motor 701 is started. The second motor 701 drives the third rotating rod 702 and the spur gear 703 to rotate together. The spur gear 703 rotates to drive the tooth plate 704 to move. The tooth plate 704 drives the limit block to slide on the outer surface of the limit rod, thereby increasing the stability of the tooth plate 704 when moving. The tooth plate 704 moves to drive the baffle 705 to move, so that the baffle 705 blocks the shell 5, so that the shell 5 forms a closed space, thereby improving the detection effect of the solar film.

[0037] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device. In the absence of further restrictions, the elements defined by the sentence "comprise a ..." do not exclude the existence of other identical elements in the process, method, article or device including the elements.

[0038] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A new multifunctional aging test stand, comprising a bottom plate (1), characterized in that: Six columns (2) are fixed on the upper surface of the bottom plate (1) and are distributed at equal distances. A conveyor (3) is fixed between the front and rear groups of the columns (2). A shell (5) is fixed on the upper surface of the conveyor (3). Boxes (4) are fixed on both the left and right sides of the shell (5). A moving mechanism (6) is provided inside the shell (5), and a blocking mechanism (7) is provided inside the box (4). The moving mechanism (6) comprises two vertical plates (601) fixed to the upper surface of the inner cavity of the shell (5); a first motor (602) is fixed to the left side of the right end vertical plate (601); a first rotating rod (603) is fixed to the output shaft of the first motor (602); two transmission components (604) are arranged on the outer surface of the first rotating rod (603); the moving mechanism (6) further comprises two second rotating rods (605) rotatably connected between the left and right sides of the inner cavity of the shell (5) through a bearing seat; a plurality of first bevel gears (606) are fixed to the outer surface of the second rotating rods (605); a second bevel gear (607) is meshed with the outer surface of the first bevel gear (606); a threaded rod (608) is fixed to the lower surface of the second bevel gear (607); a moving plate (609) is threadedly connected to the outer surfaces of the plurality of threaded rods (608); a plurality of auxiliary wheels (610) and an infrared thermometer (611) which are equidistantly distributed are fixed to the lower surface of the moving plate (609).

2. A multifunctional new aging test stand according to claim 1, characterized in that: The transmission assembly (604) includes two first sprockets fixed to the outer surface of the first rotating rod (603) and a second sprocket fixed to the outer surface of the second rotating rod (605), the outer surfaces of the first sprocket at the left end and the front second sprocket are connected to the first chain, and the outer surfaces of the first sprocket at the right end and the rear second sprocket are connected to the second chain.

3. A multifunctional new aging test stand according to claim 1, characterized in that: The lower surface of the threaded rod (608) is rotatably connected to the upper surface of the conveyor (3) via a bearing seat, and a horizontal plate is fixed between the left and right sides of the inner cavity of the shell (5), and a plurality of circular holes are opened on the upper surface of the horizontal plate.

4. A multifunctional new aging test stand according to claim 3, characterized in that: A plurality of sliding rods are fixed to the lower surface of the transverse plate, the movable plate (609) is slidably connected to the outer surface of the sliding rods, and the threaded rod (608) is rotatably connected to the inside of the circular hole through a bearing.

5. The multifunctional new aging test stand according to claim 1 is characterized in that: The blocking mechanism (7) comprises a second motor (701) fixed to the opposite side of the inner cavity of the two boxes (4); the output shaft of the second motor (701) is fixed with a third rotating rod (702); the outer surface of the third rotating rod (702) is fixed with a spur gear (703); the outer surface of the spur gear (703) is meshed with a tooth plate (704); the lower surface of the tooth plate (704) is fixed with a baffle (705) that penetrates and extends to the bottom of the box (4).

6. A multifunctional new aging test stand according to claim 5, characterized in that: The opposite sides of the two third rotating rods (702) are rotatably connected to the left and right sides of the housing (5) through bearing seats, and the upper surface of the box body (4) is provided with a through hole for the tooth plate (704) to move.

7. A multifunctional new aging test stand according to claim 5, characterized in that: Two limit rods are fixed between the upper and lower sides of the inner cavity of the box body (4), and limit blocks are fixed on the opposite sides of the two tooth plates (704), and the limit blocks are slidably connected to the outer surface of the limit rods.

Citation Information

Patent Citations

  • Thermal insulation solar film tester

    CN214310252U