Tool for assembling rotor into machine shell

Abstract

The utility model relates to the technical field of tools for assembling a rotor into a casing, and discloses a tool for assembling the rotor into the casing, which comprises a bottom plate, a support is fixedly connected to the rear end of the top of the bottom plate, moving assemblies are fixedly connected to two sides of the front end of the support, and supporting blocks are slidably connected to the front ends of the moving assemblies. A servo motor is fixedly connected to the top of the supporting block, a moving block is fixedly connected to the driving end of the servo motor, a downward pressing air cylinder is fixedly connected to the front end of the moving block, a clamping jaw is fixedly connected to the driving end of the downward pressing air cylinder, a workpiece is installed at the bottom of the clamping jaw, and a rotating disc is arranged at the top of the bottom plate. The top of the rotating disc is fixedly connected with a plurality of fixing blocks. According to the utility model, each station can be reset through the rotation of the fixed block to wait for the next circulation, so that the processing efficiency can be improved, the precision in the processing process is improved, and the product quality is improved.

Description

Technical Field

[0001] The utility model relates to the technical field of casing-rotor assembly tooling, in particular to a rotor assembly tooling for casing. Background Art

[0002] The assembly of rotors into casings is a crucial process in the manufacture of modern mechanical equipment, especially in equipment such as motors, generators, turbines and compressors. The assembly of rotors directly affects the operating efficiency and service life of the equipment.

[0003] However, traditional manual assembly is inefficient and it is difficult to achieve the required accuracy. The coaxiality and clearance between the rotor and the casing are difficult to control, and assembly errors are prone to occur, causing the rotor and the casing to be easily damaged due to collision and friction, especially for precision components and magnetic tiles, which cannot be restored after damage. Therefore, it is proposed to integrate the rotor into the casing tooling to solve the above problems. Utility Model Content

[0004] In order to make up for the above shortcomings, the utility model provides a rotor assembly into the casing tooling, aiming to improve the problems of low manual assembly efficiency and easy error in the prior art.

[0005] In order to achieve the above purpose, the utility model adopts the following technical solutions:

[0006] The rotor is assembled into a casing tooling, comprising a bottom plate, a bracket is fixedly connected to the top rear end of the bottom plate, a moving assembly is fixedly connected to both sides of the front end of the bracket, a supporting block is slidably connected to the front end of the moving assembly, a servo motor is fixedly connected to the top of the supporting block, a moving block is fixedly connected to the driving end of the servo motor, a downward-pressing cylinder is fixedly connected to the front end of the moving block, a clamping claw is fixedly connected to the driving end of the downward-pressing cylinder, a working component is installed at the bottom of the clamping claw, a rotating disk is arranged on the top of the bottom plate, a plurality of fixed blocks are fixedly connected to the top of the rotating disk, one side of the top of the fixed block is fixedly connected to a casing fixing seat, a rotor fixing seat is fixedly connected to the top middle part of the fixed block, a finished product placing tooling is fixedly connected to the other side of the top of the fixed block, a supporting seat is fixedly connected to the top middle part of the bottom plate, and a driving cylinder is fixedly connected to the top of the supporting seat;

[0007] As a further description of the above technical solution:

[0008] The moving assembly includes two slide rails, the rear ends of the two slide rails are respectively fixedly connected to the two sides of the front end of the bracket, the front ends of the two slide rails are slidably connected to the rear end of the support block, the left side of the front end of the bracket is fixedly connected to a translation cylinder, and the driving end of the translation cylinder is fixedly connected to the left end of the support block;

[0009] As a further description of the above technical solution:

[0010] A plurality of the fixed blocks are circumferentially distributed on the top of the rotating disk;

[0011] As a further description of the above technical solution:

[0012] The inner wall of the moving block is slidably connected to the outside of the supporting block, and the rear end of the supporting block is slidably connected to the front end of the bracket.

[0013] The utility model has the following beneficial effects:

[0014] In the utility model, the servo motor is started to drive the moving block to move, so that the movement of the moving block can drive the downward pressure cylinder to move. At this time, the downward pressure cylinder is started to drive the clamping claw to loosen the working component, so that the working component enters the casing fixing seat for assembly, and each workstation can be reset by the rotation of the fixing block to wait for the next cycle, thereby improving the processing efficiency, improving the accuracy during the processing, and improving the quality of the product. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 A three-dimensional schematic diagram of the rotor assembly into the casing tooling proposed by the utility model;

[0016] Figure 2 This is a schematic diagram of the structure of the support block of the rotor assembly into the casing tooling proposed by the utility model;

[0017] Figure 3 This is a schematic diagram of the structure of the clamping jaws of the rotor assembly into the casing tooling proposed by the utility model;

[0018] Figure 4 This is a structural schematic diagram of the fixing block of the rotor assembly into the casing tooling proposed by the utility model.

[0019] Legend:

[0020] 1. Base plate; 2. Bracket; 3. Slide rail; 4. Support block; 5. Servo motor; 6. Down-pressure cylinder; 7. Gripper; 8. Workpiece; 9. Translation cylinder; 10. Rotating disk; 11. Fixed block; 12. Casing fixing seat; 13. Rotor fixing seat; 14. Finished product placement tooling; 15. Support seat; 16. Driving cylinder; 17. Moving block. DETAILED DESCRIPTION

[0021] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0022] Reference Figure 1-Figure 4 The utility model provides an embodiment: the rotor is assembled into the casing tooling, including a base plate 1, the base plate 1 is made of high-strength steel to ensure its stability and durability during use, the solidity of the base plate 1 provides stable operation of the equipment under high load conditions, and reduces the possibility of vibration and displacement, the top rear end of the base plate 1 is fixedly connected with a bracket 2, and the front ends of the bracket 2 are fixedly connected with moving components. The design of the bracket 2 makes the overall structure of the equipment more stable and provides reliable support for the installation of the moving component, ensuring the precise docking and operation of each part, and the front end of the moving component is slidably connected with a support block 4, and the support block 4 is made of wear-resistant material to ensure good sliding performance and service life during frequent movement. The use of wear-resistant materials reduces friction and wear, and improves the durability and maintenance cycle of the equipment.

[0023] The rear end of the support block 4 is slidably connected to the front end of the bracket 2 to ensure that it can move stably during operation. The sliding connection design ensures the moving accuracy of the support block 4, so that the equipment can be accurately positioned during operation, effectively improving work efficiency. The moving component includes two slide rails 3, and the rear ends of the two slide rails 3 are respectively fixedly connected to the two sides of the front end of the bracket 2. The slide rails 3 adopt high-precision guide rails to ensure smooth and accurate movement. The use of high-precision guide rails ensures the smooth operation of the moving component, reduces friction resistance, and improves the operation efficiency of the equipment. The front ends of the two slide rails 3 are slidably connected to the rear end of the support block 4 to ensure the smooth movement of the support block 4. The close cooperation between the slide rails 3 and the support block 4 makes the entire moving system highly synchronized and coordinated, ensuring the continuity and accuracy of the operation. A translation cylinder 9 is fixedly connected to the left side of the front end of the bracket 2. The translation cylinder 9 provides a strong driving force to enable the support block 4 to move smoothly. The use of the cylinder improves the automation level of the equipment and reduces the errors and labor of manual operation.

[0024] The driving end of the translation cylinder 9 is fixedly connected to the left end of the support block 4 to ensure that the power of the translation cylinder 9 can be effectively transmitted. The effective power transmission mechanism ensures the stability and accuracy of the cylinder when pushing the support block 4, thereby improving work efficiency. The top of the support block 4 is fixedly connected to a servo motor 5, which provides precise control and enables the equipment to achieve high-precision movement and positioning. The high-precision control system of the servo motor 5 ensures the precise positioning of the support block 4 to meet the processing requirements of different workpieces. The driving end of the servo motor 5 is fixedly connected to a moving block 17.

[0025] The inner wall of the moving block 17 is slidably connected to the outside of the supporting block 4 to ensure that the moving block 17 can remain stable during the movement. The design of the moving block 17 ensures that there is no shaking and offset during the movement, further improving the processing accuracy and consistency. The front end of the moving block 17 is fixedly connected to the downward pressure cylinder 6, and the downward pressure cylinder 6 provides a vertical driving force to enable the clamping jaw 7 to move up and down smoothly. The vertical pushing function of the downward pressure cylinder 6 enables the equipment to perform precise assembly and positioning operations. The driving end of the downward pressure cylinder 6 is fixedly connected to the clamping jaw 7, and the bottom of the clamping jaw 7 is installed with a working component 8 to ensure the stability and safety of the working component 8 during operation. The design of the clamping jaw 7 can firmly fix the working component 8 to prevent displacement and loosening during the processing process.

[0026] A rotating disk 10 is arranged on the top of the base plate 1. The rotating disk 10 is made of high-strength material and can withstand large loads and frequent rotation operations. The design of the rotating disk 10 enables the workpiece to be processed at different angles, providing more operational flexibility. A plurality of fixed blocks 11 are fixedly connected to the top of the rotating disk 10. These fixed blocks 11 are circumferentially distributed on the top of the rotating disk 10 to ensure uniform force distribution. The circumferential distribution design of the fixed blocks 11 enables the equipment to maintain balance during rotation, reducing eccentricity and vibration. A casing fixing seat 12 is fixedly connected to one side of the top of the fixed block 11. The casing fixing seat 12 is used to fix the casing to ensure the stability of the casing during assembly. The design of the casing fixing seat 12 ensures the precise positioning of the casing during processing and improves the assembly quality.

[0027] A rotor fixing seat 13 is fixedly connected to the top middle part of the fixing block 11 for fixing the rotor to ensure accurate positioning of the rotor during operation. The high-precision design of the rotor fixing seat 13 prevents deviation of the rotor during assembly, thereby ensuring the working accuracy of the equipment. A finished product placement tool 14 is fixedly connected to the other side of the top of the fixing block 11. The finished product placement tool 14 provides a safe and stable placement position for the finished product, which is convenient for subsequent operations. The design of the finished product placement tool 14 enables the finished products to be stored in an orderly manner, reducing damage and confusion caused by disorderly stacking of finished products. A support seat 15 is fixedly connected to the top middle part of the base plate 1, and a driving cylinder 16 is fixedly connected to the top of the support seat 15, so that the driving cylinder 16 can operate stably.

[0028] Working principle: During the operation, the moving component is the key part. The two slide rails 3 support the smooth movement of the support block 4. The slide rails 3 use high-precision guide rails to ensure smoothness and accuracy during the movement. When the translation cylinder 9 is started, it drives the support block 4 to move and can adjust the position of the support block 4, thereby improving the flexibility of the device and the accuracy of operation.

[0029] A servo motor 5 is installed on the support block 4. The servo motor 5 provides precise control so that the equipment can achieve high-precision movement and positioning. The servo motor 5 drives the moving block 17. The moving block 17 slides outside the support block 4 to ensure stability during the movement. The front end of the moving block 17 is connected to the downward pressure cylinder 6. The downward pressure cylinder 6 provides a vertical driving force so that the clamp 7 can move up and down smoothly and accurately clamp and place the workpiece 8.

[0030] The rotating disk 10 is arranged on the top of the base plate 1, and is used to support and rotate the fixed block 11. The rotating disk 10 is made of high-strength material and can withstand large loads and frequent rotation operations. The fixed blocks 11 are distributed circumferentially on the top of the rotating disk 10 to ensure uniform force distribution and avoid eccentricity and vibration. A casing fixing seat 12 and a rotor fixing seat 13 are installed on the top of the fixed block 11, which are used to fix the casing and the rotor respectively, ensuring stability and precise positioning during the assembly process.

[0031] The finished product placement tooling 14 is arranged on the other side of the fixed block 11, providing a safe and stable placement position for the finished product to facilitate subsequent operations. The support seat 15 in the middle of the base plate 1 provides additional support, increases the overall rigidity of the equipment, and reduces vibration and noise during operation. The drive cylinder 16 is installed on the top of the support seat 15 to provide powerful power, so that the equipment can successfully complete various operating tasks.

[0032] This rotor assembly into the casing tooling ensures the durability and ease of operation of the equipment through efficient automated design and reasonable structural layout. In actual operation, the components are closely matched, the translation cylinder 9 and the servo motor 5 provide precise control and powerful power, the rotating disk 10 and the fixed block 11 ensure the stability and precise positioning of the workpiece, thereby improving production efficiency and product quality. By reducing the errors of manual operation, an efficient and precise assembly process is achieved to meet the processing requirements of different workpieces.

[0033] Finally, it should be noted that the above is only a preferred embodiment of the present invention and is not intended to limit the present invention. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art can still modify the technical solutions described in the aforementioned embodiments or make equivalent substitutions for some of the technical features therein. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.

Claims

1. The rotor is assembled into a casing assembly, including a bottom plate (1), characterized in that: The rear end of the top of the bottom plate (1) is fixedly connected to a bracket (2), the front ends of the bracket (2) are fixedly connected to moving components, the front end of the moving component is slidably connected to a support block (4), the top of the support block (4) is fixedly connected to a servo motor (5), the driving end of the servo motor (5) is fixedly connected to a moving block (17), the front end of the moving block (17) is fixedly connected to a downward pressure cylinder (6), the driving end of the downward pressure cylinder (6) is fixedly connected to a clamp (7), and a working component (8) is installed at the bottom of the clamp (7). A rotating disk (10) is arranged on the top of the bottom plate (1), a plurality of fixed blocks (11) are fixedly connected to the top of the rotating disk (10), one side of the top of the fixed block (11) is fixedly connected to a housing fixing seat (12), the middle of the top of the fixed block (11) is fixedly connected to a rotor fixing seat (13), the other side of the top of the fixed block (11) is fixedly connected to a finished product placement tool (14), the middle of the top of the bottom plate (1) is fixedly connected to a support seat (15), and the top of the support seat (15) is fixedly connected to a driving cylinder (16).

2. The rotor assembly into the casing tooling according to claim 1, characterized in that: The moving assembly comprises two slide rails (3), the rear ends of the two slide rails (3) are respectively fixedly connected to the two sides of the front end of the bracket (2), the front ends of the two slide rails (3) are slidably connected to the rear end of the support block (4), the left side of the front end of the bracket (2) is fixedly connected to a translation cylinder (9), and the driving end of the translation cylinder (9) is fixedly connected to the left end of the support block (4).

3. The rotor assembly into the casing tooling according to claim 1, characterized in that: A plurality of the fixed blocks (11) are circumferentially distributed on the top of the rotating disk (10).

4. The rotor assembly into the casing tooling according to claim 1, characterized in that: The inner wall of the moving block (17) is slidably connected to the outside of the supporting block (4), and the rear end of the supporting block (4) is slidably connected to the front end of the bracket (2).

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