Mounting machine for electronic component

By designing an electronic component installation machine that includes reference base plate, main support column, main working frame and other components, the problems of complex and additional processes of traditional installation machines in bending places are solved, and efficient and accurate electronic component installation and welding are achieved.

CN222852556UActive Publication Date: 2025-05-09SHENZHEN JENNOFU TECHNOLOGY CO LTD
View PDF 0 Cites 0 Cited by

Patent Information

Application Number
CN202421343448.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-13
Publication Date
2025-05-09
Estimated Expiration
2034-06-13

AI Technical Summary

Technical Problem

The installation of traditional electronic component mounting machines at bends is too complicated, or the corresponding installation equipment is not connected, resulting in increased processes and inefficiency.

Method used

An electronic component installation machine is designed, including a reference base plate, main support column, main working frame, support bar, auxiliary block, dual-station hydraulic press, lower block, support block and lower mold. Through the coordinated work of these components, the precise installation and welding of electronic components is achieved.

Benefits of technology

Through the design of this mounting machine, the installation process of electronic components is simplified, the process is reduced, the installation efficiency and accuracy are improved, and the adjustment can be made according to the width of different components, which is suitable for the installation of a variety of electronic components.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN222852556U_ABST
    Figure CN222852556U_ABST
Patent Text Reader

Abstract

The utility model relates to the field of electronic component installation equipment, and discloses an electronic component installation machine. A main supporting column is welded to the upper surface of the reference bottom plate, a main operation frame is movably connected to the inner surface of the main supporting column, supporting strips are arranged on the inner surface of the main operation frame, auxiliary blocks are movably connected to the outer surfaces of the supporting strips, a double-station hydraulic machine is fixedly connected to the outer surface of the main operation frame, and a lower pressing block is arranged on the outer surface of the double-station hydraulic machine. A pressing die is arranged on the outer surface, corresponding to the upper portion of the auxiliary block, of the double-station hydraulic machine, the reference bottom plate and the main supporting column provide positions for equipment installation, the supporting strips move left and right in the main operation frame, then the width size of an installed electronic element is adjusted, the guiding wheels are displaced through lifting of the pressing block, and the electronic element is installed. One end of the supporting strip pushes one electronic element to the position below the lower pressing block, then the electronic element is taken away through downward pressing of the lower pressing block, the front end of the supporting strip is like the front end of a stapler, and the electronic element is substituted and nailed into an assembly plate through downward pressing of the lower pressing block.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The present application belongs to the technical field of electronic component mounting equipment, and specifically relates to an electronic component mounting machine. Background Art

[0002] Electronic component mounting machines generally refer to automated equipment used to mount electronic components onto circuit boards or other devices. These devices can efficiently handle large quantities of electronic components and ensure that they are accurately mounted in designated locations.

[0003] Electronic component installation machines can be divided into surface mount, welding equipment, and special installation machines for specific components. These installation machines are usually combined with automated control systems to perform the component installation process through pre-set programs and algorithms. They can improve production efficiency, reduce manual operation errors, and ensure accurate installation of components. The specific installation machine and equipment selection will vary depending on the type of electronic components to be installed, the scale of production, and the process requirements. In practical applications, choosing a suitable installation machine according to the specific situation will help improve production efficiency and quality. Usually, electronic components are shipped in a horizontal state with both ends of the electronic components in the factory assembly line for production efficiency, and the pins of the electronic components need to be bent before they can be installed on the corresponding board. There are many types of electronic components, and the width of the pins needs to be adjusted constantly.

[0004] However, the devices of conventional installation machines at the bends are either too complicated or not connected to the corresponding installation equipment, requiring further placement and increasing the number of steps.

[0005] Application Contents

[0006] The purpose of the present application is to provide an electronic component mounting machine in order to solve the above-mentioned problem that the devices of the conventional mounting machines at the bends are either too complicated or not connected to the corresponding mounting equipment, requiring further placement and increasing the working steps.

[0007] The technical solution adopted in the present application is as follows: an electronic component installation machine, comprising a reference base plate, a main support column is welded on the upper surface of the reference base plate, the inner surface of the main support column is movably connected to a main working frame, the inner surface of the main working frame is provided with a support bar, the outer surface of the support bar is movably connected to an auxiliary block, the outer surface of the main working frame is fixedly connected to a double-station hydraulic press, the outer surface of the double-station hydraulic press is provided with a pressing block, and the double-station hydraulic press is provided with a pressing mold on the outer surface above the auxiliary block.

[0008] By adopting the above technical solution, the reference base plate and the main support column provide a position for the installation of the equipment. The support bar moves left and right in the main working frame to adjust the width of the installed electronic component. The corresponding pressing block, support block, and pressing mold can also be adjusted. By lifting the pressing block, the guide wheel is displaced, and one end pushes an electronic component to the bottom of the pressing block and then presses down on the pressing block to take the electronic component away. The front end of the support bar is like the front end of a stapler, and the electronic component is nailed into the assembly plate fixed by the fixing plate through the pressing of the pressing block.

[0009] In a preferred embodiment, a support block is welded to the upper surface of the main working frame, and a guide wheel is movably connected to the outer surface of the support block.

[0010] By adopting the above technical solution, the guide wheel is inserted into the support block, and can move left and right, and at the same time, the guide wheel can rotate along the central axis at the support block.

[0011] In a preferred embodiment, a guide rod is welded to the outer surface of the main working frame, and a servo motor is provided on the outer surface of the main support column corresponding to the double-station hydraulic press.

[0012] By adopting the above technical solution, the guide rod facilitates the introduction of electronic components into the support bar, and the servo motor rotates and cooperates with the internal gear groove of the main support column to move left and right.

[0013] In a preferred embodiment, the inner surface of the main support column is movably connected to a displacement body, the outer surface of the displacement body is movably connected to a telescopic motor, and the outer surface of the telescopic motor is provided with a welding machine.

[0014] By adopting the above technical solution, the displacement body also cooperates with the internal gear groove of the main support column to move left and right. The extension and retraction of the telescopic motor replaces the welding machine with the assembly board, and the solder is produced to weld the electronic components on the assembly board.

[0015] In a preferred embodiment, an auxiliary support column is welded to the upper surface of the reference base plate, and a camera is arranged on the outer surface of the auxiliary support column.

[0016] By adopting the above technical solution, the camera can be conveniently assisted in the calibration installation position, and the auxiliary support column can facilitate the support of the camera.

[0017] In a preferred embodiment, a buffer base is welded to the upper surface of the reference base plate, and a motor is fixedly connected to the upper surface of the buffer base.

[0018] By adopting the above technical solution, the motor provides mechanical power for the forward and backward displacement of the equipment, and the buffer base conveniently supports the motor.

[0019] In a preferred embodiment, a driving wheel is fixedly connected to the outer surface of the motor output end, a conveyor belt is movably connected to the outer surface of the driving wheel, and a driven wheel is arranged on the conveyor belt away from the inner surface of the driving wheel.

[0020] By adopting the above technical solution, the driving wheel, the driven wheel and the conveyor belt as a whole drive the fixed plate to move forward and backward, thereby ensuring the installation of the equipment.

[0021] In a preferred embodiment, a fixing plate is fixedly connected to the outer surface of the conveyor belt, a fixing card is fixedly connected to the outer surface of the fixing plate, and a spring card slot is movably connected to the outer surface of the fixing plate corresponding to the fixing card.

[0022] By adopting the above technical solution, one end of the assembly plate is clamped into the fixing clamp and the other end is clamped by the deformation spring inside the fixing plate through the spring clamping groove, thereby completing the fixation.

[0023] In summary, due to the adoption of the above technical solution, the beneficial effects of this application are:

[0024] In the present application, the reference base plate and the main support column provide a position for the installation of the equipment. The support bar moves left and right in the main working frame to adjust the width of the installed electronic component. The corresponding pressing block, support block, and pressing mold can also be adjusted. By lifting the pressing block, the guide wheel is displaced, and one end pushes an electronic component to the bottom of the pressing block and then presses down on the pressing block to take the electronic component away. The front end of the support bar is like the front end of a stapler, and the electronic component is nailed into the assembly plate fixed by the fixing plate through the pressing of the pressing block. BRIEF DESCRIPTION OF THE DRAWINGS

[0025] Figure 1 This is a front view of the overall appearance of the device of this application;

[0026] Figure 2 It is a side view of the overall appearance of the device in this application;

[0027] Figure 3 This is a schematic diagram of the structure of the electronic components of the device in this application;

[0028] Figure 4 This is a schematic diagram of the fixed structure of the equipment in this application.

[0029] Markings in the figure: 1. Reference base plate; 2. Main support column; 3. Main working frame; 4. Support bar; 5. Auxiliary block; 6. Double-station hydraulic press; 7. Press block; 8. Support block; 9. Guide wheel; 10. Press mold; 11. Guide rod; 12. Servo motor; 13. Displacement body; 14. Telescopic motor; 15. Welding machine; 16. Camera; 17. Auxiliary support column; 18. Buffer base; 19. Motor; 20. Driving wheel; 21. Driven wheel; 22. Conveyor belt; 23. Fixed plate; 24. Fixed card; 25. Spring card slot. DETAILED DESCRIPTION

[0030] In order to make the purpose, technical scheme and advantages of the embodiments of the present application clearer, the technical scheme in the embodiments of the present application will be clearly and completely described below in combination with the embodiments of the present application. Obviously, the described embodiments are part of the embodiments of the present application, not all of the embodiments. Based on the embodiments in the present application, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of this application.

[0031] Example:

[0032] Reference Figure 1-3 A machine for mounting electronic components comprises a reference base plate 1, a main support column 2 is welded on the upper surface of the reference base plate 1, a main working frame 3 is movably connected to the inner surface of the main support column 2, a support bar 4 is arranged on the inner surface of the main working frame 3, an auxiliary block 5 is movably connected to the outer surface of the support bar 4, a double-station hydraulic press 6 is fixedly connected to the outer surface of the main working frame 3, a pressing block 7 is arranged on the outer surface of the double-station hydraulic press 6, and a pressing mold 10 is arranged on the outer surface above the auxiliary block 5 of the double-station hydraulic press 6.

[0033] The reference base plate 1 and the main support column 2 provide a position for the installation of the equipment. The support bar 4 can adjust the width of the installed electronic components by moving left and right in the main working frame 3. The corresponding pressing block 7, support block 8, and pressing mold 10 can also be adjusted. By lifting the pressing block 7, the guide wheel 9 is displaced, and one end pushes an electronic component to the bottom of the pressing block 7 and then the electronic component is taken away by pressing down the pressing block 7. The front end of the support bar 4 is like the front end of a stapler. The electronic component is nailed into the assembly plate fixed by the fixing plate 23 by pressing down the pressing block 7.

[0034] Reference Figure 1-3 A support block 8 is welded on the upper surface of the main working frame 3, and a guide wheel 9 is movably connected to the outer surface of the support block 8.

[0035] The guide wheel 9 is inserted into the support block 8 so that the guide wheel 9 can move left and right and rotate along the central axis at the support block 8 .

[0036] Reference Figure 1-3A guide rod 11 is welded on the outer surface of the main working frame 3 , and a servo motor 12 is arranged on the outer surface of the main supporting column 2 corresponding to the double-station hydraulic press 6 .

[0037] The guide rod 11 facilitates the introduction of electronic components into the support bar 4, and the servo motor 12 rotates to cooperate with the internal gear groove of the main support column 2 to move left and right.

[0038] Reference Figure 1-3 The inner surface of the main support column 2 is movably connected with a displacement body 13, the outer surface of the displacement body 13 is movably connected with a telescopic motor 14, and the outer surface of the telescopic motor 14 is provided with a welding machine 15.

[0039] The displacement body 13 also moves left and right in coordination with the internal gear groove of the main support column 2. The extension and retraction of the telescopic motor 14 replaces the welding machine 15 with the assembly board to produce solder to weld the electronic components on the assembly board.

[0040] Reference Figure 1-3 An auxiliary support column 17 is welded on the upper surface of the reference base plate 1 , and a camera 16 is arranged on the outer surface of the auxiliary support column 17 .

[0041] The camera 16 is convenient for assisting in the calibration of the installation position, and the auxiliary support column 17 is convenient for supporting the camera 16 .

[0042] Reference Figure 1-3 A buffer base 18 is welded on the upper surface of the reference base plate 1 , and a motor 19 is fixedly connected to the upper surface of the buffer base 18 .

[0043] The motor 19 provides mechanical power for the forward and backward displacement of the device, and the buffer base 18 conveniently supports the motor 19.

[0044] Reference Figure 1-3 A driving wheel 20 is fixedly connected to the outer surface of the output end of the motor 19 , a conveyor belt 22 is movably connected to the outer surface of the driving wheel 20 , and a driven wheel 21 is arranged on the inner surface of the conveyor belt 22 away from the driving wheel 20 .

[0045] The whole of the driving wheel 20, the driven wheel 21 and the conveyor belt 22 drives the front and rear displacement of the fixed plate 23 to ensure the installation of the equipment.

[0046] Reference Figure 4 A fixing plate 23 is fixedly connected to the outer surface of the conveyor belt 22 , a fixing card 24 is fixedly connected to the outer surface of the fixing plate 23 , and a spring card slot 25 is movably connected to the outer surface of the fixing plate 23 corresponding to the fixing card 24 .

[0047] One end of the assembly plate is clamped into the fixing clamp 24 and the other end is clamped by the deformation spring inside the fixing plate 23 through the spring clamping groove 25 to complete the fixing.

[0048] The implementation principle of an electronic component installation machine embodiment of the present application is:

[0049] When in use, one side of the assembly plate is inserted into the fixing card 24 and the other end is stuck in the deformation spring inside the fixing plate 23 through the spring card slot 25 to complete the fixation. The rotation of the motor 19 drives the driving wheel 20 and the conveyor belt 22, so that the fixing plate 23 moves forward and backward. The rotation of the servo motor 12 completes the precise left and right displacement through the internal gear of the main support column 2. The electronic component enters through the guide rod 11 and is introduced through the support bar 4. When it reaches the auxiliary block 5, the double-station hydraulic press 6 presses down the pressing mold 10, and the auxiliary block 5 rotates downward to complete the bending of the electronic component pins. The guide wheel 9 is displaced by lifting the pressing block 7, and one end pushes an electronic component to the bottom of the pressing block 7 and then takes the electronic component away by pressing the pressing block 7. The front end of the support bar 4 is like the front end of a stapler. The electronic component is replaced by the nail into the assembly plate fixed by the fixing plate 23 through the pressing of the pressing block 7. The fixing plate 23 continues to move forward, and the telescopic motor 14 is extended and retracted to replace the welding machine 15 with the assembly plate to produce solder to weld the electronic components on the assembly plate.

[0050] The above embodiments are only used to illustrate the technical solutions of the present application, rather than to limit them. Although the present application has been described in detail with reference to the aforementioned embodiments, those skilled in the art should understand that they can still modify the technical solutions described in the aforementioned embodiments, or make equivalent replacements for some of the technical features therein. However, these modifications or replacements do not deviate the essence of the corresponding technical solutions from the spirit and scope of the technical solutions of the embodiments of the present application.

Claims

1. An electronic component mounting machine, comprising a reference base plate (1), characterized in that: A main support column (2) is welded on the upper surface of the reference base plate (1); the inner surface of the main support column (2) is movably connected to a main working frame (3); the inner surface of the main working frame (3) is provided with a support bar (4); the outer surface of the support bar (4) is movably connected to an auxiliary block (5); the outer surface of the main working frame (3) is fixedly connected to a double-station hydraulic press (6); the outer surface of the double-station hydraulic press (6) is provided with a pressing block (7); and the double-station hydraulic press (6) is provided with a pressing mold (10) on the outer surface above the auxiliary block (5).

2. An electronic component mounting machine as claimed in claim 1, characterized in that: A support block (8) is welded on the upper surface of the main operation frame (3), and a guide wheel (9) is movably connected to the outer surface of the support block (8).

3. An electronic component mounting machine as claimed in claim 1, characterized in that: A guide rod (11) is welded on the outer surface of the main operation frame (3), and a servo motor (12) is arranged on the outer surface of the main support column (2) corresponding to the double-station hydraulic press (6).

4. An electronic component mounting machine as claimed in claim 1, characterized in that: The inner surface of the main support column (2) is movably connected to a displacement body (13), the outer surface of the displacement body (13) is movably connected to a telescopic motor (14), and the outer surface of the telescopic motor (14) is provided with a welding machine (15).

5. An electronic component mounting machine as claimed in claim 1, characterized in that: An auxiliary support column (17) is welded on the upper surface of the reference base plate (1), and a camera (16) is arranged on the outer surface of the auxiliary support column (17).

6. An electronic component mounting machine as claimed in claim 1, characterized in that: A buffer base (18) is welded to the upper surface of the reference base plate (1), and a motor (19) is fixedly connected to the upper surface of the buffer base (18).

7. An electronic component mounting machine as claimed in claim 6, characterized in that: The outer surface of the output end of the motor (19) is fixedly connected to a driving wheel (20), the outer surface of the driving wheel (20) is movably connected to a conveyor belt (22), and the conveyor belt (22) is provided with a driven wheel (21) away from the inner surface of the driving wheel (20).

8. An electronic component mounting machine as claimed in claim 7, characterized in that: The outer surface of the conveyor belt (22) is fixedly connected to a fixing plate (23), the outer surface of the fixing plate (23) is fixedly connected to a fixing card (24), and the fixing plate (23) is movably connected to the outer surface of the fixing card (24) with a spring card slot (25).