Novel corn husking roller combined structure
By using a hexagonal inner core to cover the rubber roller body in the peeling roller of the corn peeling machine, and combining the design of spiral and fish scale-like convex structures, the problems of low peeling efficiency and high maintenance cost in the existing corn peeling machine are solved, achieving more efficient corn peeling and reducing maintenance costs.
Patent Information
- Application Number
- CN202421418491.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-20
- Publication Date
- 2025-05-13
- Estimated Expiration
- 2034-06-20
AI Technical Summary
The peeling rollers of existing corn peeling machines have problems such as low operating efficiency, low peeling rate, high damage rate, poor processing technology, and high maintenance and replacement costs.
A new corn peeling roller combination structure is adopted, including a bearing seat, a spiral peeling roller and a particle peeling roller. The spiral peeling roller and a particle peeling roller are both equipped with a hexagonal inner core and coated with a rubber roller body. It is connected by a transmission gear, and the surface of the rubber roller body is equipped with a spiral and fish scale-like convex structure.
It effectively improves the net peeling rate, reduces the wear rate, extends the life of the peeling roller, and saves maintenance costs.
Smart Images

Figure CN222852691U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of corn peeling machines, in particular to a novel corn peeling roller combination structure. Background Art
[0002] With the continuous progress of society and the development of science and technology, more and more agricultural machinery and equipment are being used in agricultural production, bringing great benefits to farmers. Among them, corn peelers have changed the way farmers peel corn manually.
[0003] At present, the peeling rollers equipped in my country's corn peeling machines generally have problems such as low operating efficiency, low peeling rate, high breakage rate, poor processing technology, and high maintenance and replacement costs, which seriously restrict the use and development of corn harvesters. How to solve the above problems is an important direction for the development of corn peelers. Utility Model Content
[0004] The purpose of the utility model is to solve the shortcomings of the prior art and propose a new corn peeling roller combination structure, including a bearing seat, on which a spiral peeling roller and a particle peeling roller are rotatably mounted, the spiral peeling roller includes a spiral peeling roller 1 and a spiral peeling roller 2, and the spiral peeling roller 1 and the spiral peeling roller 2 have opposite rotation directions;
[0005] The particle peeling roller comprises a particle peeling roller 1 and a particle peeling roller 2;
[0006] The spiral peeling roller 1, the spiral peeling roller 2, the particle peeling roller 1, and the particle peeling roller 2 are all provided with a hexagonal inner core, and the outside of the hexagonal inner core is covered with a rubber roller body;
[0007] The spiral peeling roller one, spiral peeling roller two, particle peeling roller one, and particle peeling roller two are meshed and connected in pairs through transmission gears arranged at the ends of the hexagonal inner cores. The ends of the spiral peeling roller one or the ends of the spiral peeling roller two extend out of the bearing seat, and the ends are provided with bevel gears that are transmission-connected to external mechanisms.
[0008] Preferably, the hexagonal inner core is made of cast iron.
[0009] Preferably, the hexagonal inner core is made of steel.
[0010] Preferably, the spiral peeling roller one, spiral peeling roller two, particle peeling roller one, and particle peeling roller two are distributed on two horizontal planes, the spiral peeling roller one and spiral peeling roller two are located on horizontal plane A; the particle peeling roller one and particle peeling roller two are located on horizontal plane B, and the horizontal plane A is lower than the horizontal plane B.
[0011] Preferably, the spiral peeling roller one, the spiral peeling roller two, the particle peeling roller one, and the particle peeling roller two are all located on the same horizontal plane.
[0012] Preferably, a left-handed spiral protrusion structure is arranged on the surface of the rubber roller body on the spiral peeling roller 1.
[0013] Preferably, the surface of the rubber roller body on the spiral peeling roller 1 is provided with a right spiral protrusion structure.
[0014] Preferably, the surfaces of the rubber roller bodies on the first particle peeling roller and the second particle peeling roller are evenly provided with fish-scale convex structures.
[0015] Compared with the existing technology, the beneficial effects of the utility model are:
[0016] By covering the hexagonal inner core with a rubber roller, it effectively solves the problem of low rubber roller life and high iron roller breakage rate compared to the traditional peeling device using all-rubber rollers or all-cast iron rollers, improves the stripping rate, reduces the wear rate, and increases the life of the peeling roller. In addition, when the rubber roller is partially worn, the roller segment can be disassembled for replacement, which saves a lot of maintenance costs compared to the traditional peeling roller that needs to be replaced as a whole after wear. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] Figure 1 This is a schematic diagram of the overall structure of a novel corn peeling roller combination structure proposed by the utility model (embodiment 1);
[0018] Figure 2 This is a structural schematic diagram (left view and front view) of a spiral peeling roller 1 in a novel corn peeling roller combination structure proposed by the utility model;
[0019] Figure 3 This is a structural schematic diagram of the spiral peeling roller 2 in a new corn peeling roller combination structure proposed by the utility model (left view and main view)
[0020] Figure 4 This is a structural schematic diagram of a particle peeling roller in a novel corn peeling roller combination structure proposed by the utility model (left view and front view);
[0021] Figure 5 This is a schematic diagram of the installation of a new corn peeling roller combination structure in the utility model (left view);
[0022] Figure 6 This is a schematic diagram of the overall structure of a novel corn peeling roller combination structure proposed by the utility model (Example 2). DETAILED DESCRIPTION
[0023] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all of the embodiments.
[0024] Embodiment 1,
[0025] Referring to Figures 1-5, this embodiment provides a novel corn peeling roller assembly structure, including a bearing seat 1, on which a spiral peeling roller and a particle peeling roller are rotatably mounted, the spiral peeling roller includes a spiral peeling roller 1 21 and a spiral peeling roller 22, and the spiral peeling roller 1 21 and the spiral peeling roller 22 have opposite rotation directions;
[0026] The particle peeling roller includes a particle peeling roller 1 31 and a particle peeling roller 2 32;
[0027] The spiral peeling roller 1 21, the spiral peeling roller 22, the particle peeling roller 1 31, and the particle peeling roller 2 32 are all provided with a hexagonal inner core 4, and the outside of the hexagonal inner core 4 is covered with a rubber roller body;
[0028] The spiral peeling roller 21, the spiral peeling roller 22, the particle peeling roller 31, and the particle peeling roller 32 are meshed and connected with each other through a transmission gear 5 arranged at the end of the hexagonal inner core. The end of the spiral peeling roller 21 extends out of the bearing seat 1, and the end is provided with a bevel gear 6 that is transmission-connected to an external mechanism.
[0029] Furthermore, the hexagonal inner core 4 is made of cast iron.
[0030] Furthermore, the hexagonal inner core 4 is made of steel.
[0031] Further, the spiral peeling roller 1 21, the spiral peeling roller 22, the particle peeling roller 1 31, and the particle peeling roller 2 32 are distributed on two horizontal planes, the spiral peeling roller 1 21 and the spiral peeling roller 2 22 are located on the A horizontal plane; the particle peeling roller 1 31 and the particle peeling roller 2 32 are located on the B horizontal plane, and the A horizontal plane is lower than the B horizontal plane (see the specific arrangement method). Figure 5 ).
[0032] Further, the spiral peeling roller 1 21, the spiral peeling roller 22, the particle peeling roller 1 31, and the particle peeling roller 2 32 are all located on the same horizontal plane; here, when the spiral peeling roller 1 21, the spiral peeling roller 22, the particle peeling roller 1 31, and the particle peeling roller 2 32 are all located on the same horizontal plane, the peeling is performed in a straight line (see Figure 1 ).
[0033] Furthermore, a left spiral protrusion structure 211 is arranged on the surface of the rubber roller body on the spiral peeling roller 21 .
[0034] Furthermore, a right spiral protrusion structure 222 is arranged on the surface of the rubber roller body on the spiral peeling roller 22 .
[0035] Furthermore, the surface of the rubber roller body on the particle peeling roller 1 31 and the particle peeling roller 2 32 is uniformly provided with fish scale convex structures 333. Here, the combination of the fish scale roller convex structure and the spiral convex structure is adopted to improve the peeling effect.
[0036] Embodiment 2,
[0037] Referring to Figures 2-6, this embodiment provides a novel corn peeling roller assembly structure, including a bearing seat 1, on which a spiral peeling roller and a particle peeling roller are rotatably mounted, the spiral peeling roller includes a spiral peeling roller 1 21 and a spiral peeling roller 22, and the spiral peeling roller 1 21 and the spiral peeling roller 22 have opposite rotation directions;
[0038] The particle peeling roller includes a particle peeling roller 1 31 and a particle peeling roller 2 32;
[0039] The spiral peeling roller 1 21, the spiral peeling roller 22, the particle peeling roller 1 31, and the particle peeling roller 2 32 are all provided with a hexagonal inner core 4, and the outside of the hexagonal inner core 4 is covered with a rubber roller body;
[0040] The spiral peeling roller 21, the spiral peeling roller 22, the particle peeling roller 31, and the particle peeling roller 32 are meshed and connected with each other through a transmission gear 5 arranged at the end of the hexagonal inner core. The end of the spiral peeling roller 21 or the end of the spiral peeling roller 22 extends out of the bearing seat 1, and the end is provided with a bevel gear 6 that is transmission-connected to an external mechanism.
[0041] Furthermore, the hexagonal inner core 4 is made of cast iron.
[0042] Furthermore, the hexagonal inner core 4 is made of steel.
[0043] Further, the spiral peeling roller 1 21, the spiral peeling roller 22, the particle peeling roller 1 31, and the particle peeling roller 2 32 are distributed on two horizontal planes, the spiral peeling roller 1 21 and the spiral peeling roller 2 22 are located on the A horizontal plane; the particle peeling roller 1 31 and the particle peeling roller 2 32 are located on the B horizontal plane, and the A horizontal plane is lower than the B horizontal plane (see the specific arrangement method). Figure 5 ).
[0044] Further, the spiral peeling roller 1 21, the spiral peeling roller 22, the particle peeling roller 1 31, and the particle peeling roller 2 32 are all located on the same horizontal plane; here, when the spiral peeling roller 1 21, the spiral peeling roller 22, the particle peeling roller 1 31, and the particle peeling roller 2 32 are all located on the same horizontal plane, the peeling is performed in a straight line (see Figure 1 ).
[0045] Furthermore, a left spiral protrusion structure 211 is arranged on the surface of the rubber roller body on the spiral peeling roller 21 .
[0046] Furthermore, a right spiral protrusion structure 222 is arranged on the surface of the rubber roller body on the spiral peeling roller 22 .
[0047] Furthermore, the surface of the rubber roller body on the particle peeling roller 1 31 and the particle peeling roller 2 32 is uniformly provided with fish scale convex structures 333. Here, the combination of the fish scale roller convex structure and the spiral convex structure is adopted to improve the peeling effect.
[0048] In the above embodiment, fish scale-shaped protrusions are provided on the surface of the particle peeling roller, and the combination of the fish scale roller protrusion structure and the spiral protrusions further increases the friction of the rubber layer, thereby improving the peeling efficiency; by coating the hexagonal inner core with a rubber roller, compared with the traditional peeling device that uses a full rubber roller or a full cast iron roller, it effectively solves the problem of low rubber roller life and high iron roller breakage rate, improves the stripping rate, reduces the wear rate, and increases the life of the peeling roller. In addition, after the rubber roller is partially worn, the roller segment can be removed for replacement, which saves a lot of maintenance costs compared with the traditional peeling roller that needs to be replaced as a whole after wear.
[0049] The above description is only a preferred specific implementation manner of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes within the technical scope disclosed by the present invention according to the technical scheme and the utility model concept of the present invention, which should be covered by the protection scope of the present invention.
Claims
1. A novel corn peeling roller combination structure, comprising a bearing seat, on which a spiral peeling roller and a particle peeling roller are rotatably mounted, characterized in that: The spiral peeling roller comprises a spiral peeling roller 1 and a spiral peeling roller 2, and the spiral peeling roller 1 and the spiral peeling roller 2 have opposite rotation directions; The particle peeling roller comprises a particle peeling roller 1 and a particle peeling roller 2; The spiral peeling roller 1, the spiral peeling roller 2, the particle peeling roller 1, and the particle peeling roller 2 are all provided with a hexagonal inner core, and the outside of the hexagonal inner core is covered with a rubber roller body; The spiral peeling roller one, spiral peeling roller two, particle peeling roller one, and particle peeling roller two are meshed and connected in pairs through transmission gears arranged at the ends of the hexagonal inner cores. The ends of the spiral peeling roller one or the ends of the spiral peeling roller two extend out of the bearing seat, and the ends are provided with bevel gears that are transmission-connected to external mechanisms.
2. A novel corn peeling roller combination structure according to claim 1, characterized in that: The material of the hexagonal inner core is cast iron.
3. A novel corn peeling roller combination structure according to claim 1, characterized in that: The material of the hexagonal inner core is steel.
4. The novel corn peeling roller assembly structure according to claim 1 is characterized in that: The spiral peeling roller 1, spiral peeling roller 2, particle peeling roller 1, and particle peeling roller 2 are distributed on two horizontal planes. The spiral peeling roller 1 and spiral peeling roller 2 are located on the A horizontal plane; the particle peeling roller 1 and particle peeling roller 2 are located on the B horizontal plane, and the A horizontal plane is lower than the B horizontal plane.
5. The novel corn peeling roller assembly structure according to claim 1 is characterized in that: The spiral peeling roller 1, the spiral peeling roller 2, the particle peeling roller 1, and the particle peeling roller 2 are all located on the same horizontal plane.
6. The novel corn peeling roller assembly structure according to claim 1 is characterized in that: The surface of the rubber roller body on the spiral peeling roller 1 is provided with a left spiral protrusion structure.
7. The novel corn peeling roller assembly structure according to claim 1 is characterized in that: The surface of the rubber roller body on the spiral peeling roller 1 is provided with a right spiral protrusion structure.
8. The novel corn peeling roller assembly structure according to claim 1 is characterized in that: The surfaces of the rubber roller bodies on the first particle peeling roller and the second particle peeling roller are evenly provided with fish scale-like protrusion structures.