Exhaust structure of incubator and incubator

By introducing atomization unit and aggregate unit into the exhaust structure of the incubator, the problem of feathers polluting the environment in the exhaust gas of the incubator is solved, and effective collection of feathers and environmental cleaning are achieved.

CN222852941UActive Publication Date: 2025-05-13JIANGSU INST OF POULTRY SCI +1
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Patent Information

Application Number
CN202421905035.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-07
Publication Date
2025-05-13
Estimated Expiration
2034-08-07

AI Technical Summary

Technical Problem

During the exhaust process, existing incubators will discharge the feathers of the chicks to the outside world, resulting in increased environmental pollution and cleaning difficulties.

Method used

An incubator exhaust structure is designed, including exhaust pipes, atomization unit and aggregate unit. The atomization unit sprays water droplets onto the feathers in the exhaust through an extension tube and an atomization nozzle, humidifying and increasing weight, thus falling into the aggregate unit.

Benefits of technology

By humidifying the feathers, they are not easily blown away by the airflow and fall directly into the aggregate unit, solving the problem of feathers falling everywhere and improving the feather collection rate.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses an exhaust structure of an incubator, which belongs to the technical field of full-automatic incubators and comprises an exhaust pipe, an atomizing unit and a collecting unit, the exhaust pipe is mounted in an incubator of the incubator and communicated with the inner space of the incubator, the atomizing unit comprises an extension pipe and an atomizing nozzle, the extension pipe is butted with an exhaust port at the lower end of the exhaust pipe, and the atomizing nozzle is connected with the collecting unit. The number of the atomizing nozzles is at least one, the atomizing nozzles are connected to the extension pipe, the atomizing nozzles spray liquid drops towards the inner side of the extension pipe, and the material collecting unit is located below the extension pipe and used for collecting sundries falling out of the extension pipe; the utility model further discloses an incubator. The feather is humidified through the atomization unit, the weight of the feather is increased, the feather is not easily guided by airflow and can directly fall into the material collecting unit below, the feather is easily adhered to other feathers after being sticky and wetted, and the feather is gathered into a cluster and falls down more easily; therefore, the problem that the feathers discharged from the exhaust pipe are easy to fall around is solved.
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Description

Technical Field

[0001] The utility model relates to the technical field of full-automatic incubators, in particular to an exhaust structure of an incubator and an incubator. Background Art

[0002] The fully automatic incubator for chickens is a modern breeding equipment that automatically controls parameters such as temperature, humidity, ventilation, and egg turning through an electronic control system, thereby simulating the process of hens incubating eggs to improve the success rate and efficiency of hatching.

[0003] The Chinese Patent Database has disclosed a patent for a chicken incubator with a layered incubation structure, with application number 202321344236.8 and application date 2023-05-30. The chicken incubator with a layered incubation structure includes an incubator box, in which a plurality of partitions are fixedly connected horizontally from top to bottom, and the inner cavity of the incubator box is divided into a plurality of incubation spaces by the partitions, and an air inlet pipe and an exhaust pipe are vertically arranged on one side of the incubator box, and a plurality of air inlet cylinders connected to each incubation space are fixedly connected to the air inlet pipe, and a plurality of air outlet cylinders connected to the incubation space are fixedly connected to the exhaust pipe.

[0004] The shortcoming of the above patent solution is that when the chicks are in the incubator, some feathers will fall off and be discharged to the outside of the incubator through the exhaust pipe. Although this ensures a good growth environment in the incubator, the feathers that fall to the outside of the incubator will cause external environmental pollution and increase the difficulty of cleaning the environment. Utility Model Content

[0005] The embodiment of the present application provides an exhaust structure of an incubator and an incubator, which is used to solve the problem of feathers discharged from the incubator polluting the environment.

[0006] The first aspect of the present application provides an exhaust structure of an incubator, comprising:

[0007] An exhaust pipe, installed in the incubator box of the incubator and connected to the internal space of the incubator box;

[0008] Atomization unit, comprising:

[0009] An extension pipe connected to the exhaust port at the lower end of the exhaust pipe;

[0010] at least one atomizing nozzle connected to the extension tube, the atomizing nozzle spraying liquid droplets toward the inside of the extension tube;

[0011] The material collecting unit is located below the extension tube and is used to collect debris dropped out of the extension tube.

[0012] The beneficial effect of the above embodiment is that the feathers are humidified by the atomizing unit to increase the weight of the feathers, so that the feathers are not easily guided by the airflow and can fall directly into the aggregation unit below. In addition, the feathers are easily adhered to other feathers after being wetted, so that the feathers gather into balls and are easier to fall down, thereby solving the problem that the feathers discharged from the exhaust pipe are easy to fall everywhere.

[0013] Based on the above embodiments, the embodiments of the present application may also be improved as follows:

[0014] In one of the embodiments of the present application: the extension tube includes: a straight tube section, connected to the exhaust pipe; an expansion section, sleeved on the outside of the straight tube section and extending downward, the expansion section is an expansion structure with a small top and a large bottom, the expansion section is connected to the atomizing nozzle, and the expansion section makes the nozzle of the atomizing nozzle tilt downward. The beneficial effect of this step: the atomizing nozzle angle is changed by the expansion section, so that the atomizing nozzle avoids the area where the feathers directly fall, reducing the probability of the feathers hanging on the atomizing nozzle, and at the same time, the atomizing nozzle sprays droplets obliquely downward, reducing the probability of the droplets adsorbing on the straight tube section and the inner wall of the exhaust pipe, thereby reducing the probability of the feathers sticking to the straight tube section and the exhaust pipe, and improving the collection rate of the feathers.

[0015] In one embodiment of the present application: the material collection unit comprises: a positioning bracket connected to the incubator; and a material collection basket arranged above the positioning bracket and directly below the extension tube. The beneficial effect of this step: the positioning bracket facilitates the installation of the material collection basket, and the material collection basket facilitates the collection of feather debris.

[0016] In one embodiment of the present application: the positioning bracket is provided with a positioning protrusion, the lower end of the collection basket is provided with a positioning groove, and the positioning protrusion is inserted into the positioning groove. The beneficial effect of this step: by inserting the positioning structure, it is convenient to take and put the collection basket, so that it is easy to clean the debris in the collection basket.

[0017] A second aspect of the present application provides an incubator, comprising the exhaust structure. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] In order to more clearly illustrate the specific implementation of the utility model or the technical solution in the prior art, the following is a brief introduction to the drawings required for the specific implementation or the prior art description. In all the drawings, similar elements or parts are generally identified by similar reference numerals. In the drawings, each element or part is not necessarily drawn according to the actual scale.

[0019] Figure 1 is a first schematic diagram of the exhaust structure;

[0020] Figure 2 This is the second schematic diagram of the exhaust structure.

[0021] Among them, 1 exhaust pipe;

[0022] 2 atomizing unit, 201 extension pipe, 202 atomizing nozzle, 203 straight pipe section, 204 expansion section;

[0023] 3 material collection unit, 301 positioning bracket, 302 material collection basket, 303 positioning protrusion;

[0024] 4 incubators;

[0025] 5 Intake pipe. DETAILED DESCRIPTION

[0026] In this application, unless otherwise clearly specified and limited, the terms in this application should be understood in a broad sense, such as connection can be fixed connection, detachable connection or integration, direct connection or indirect connection through an intermediate medium. For ordinary technicians in this field, the specific meanings of different terms in this utility model can be understood according to specific circumstances, and the scope of the specific meaning should be limited to realizing the functions of this application.

[0027] Embodiment 1

[0028] like Figure 1 , 2 As shown, an exhaust structure of an incubator includes: an exhaust pipe 1, an atomizing unit 2, and a collecting unit 3. The exhaust pipe 1 is installed on the incubator box 4 of the incubator and is connected to the internal space of the incubator box 4. The atomizing unit 2 includes: an extension pipe 201 and an atomizing nozzle 202. The extension pipe 201 is connected to the exhaust port at the lower end of the exhaust pipe 1. There is at least one atomizing nozzle 202, which is connected to the extension pipe 201. The atomizing nozzle 202 sprays droplets toward the inner side of the extension pipe 201. The collecting unit 3 is located below the above-mentioned extension pipe 201, and the collecting unit 3 is used to collect debris dropped out of the extension pipe 201.

[0029] Specifically, Figure 1 As shown, the exhaust pipe 1 is connected to the interior of the incubator box 4 through the air inlet pipe 5. The air inlet pipe 5 is equipped with an exhaust fan. The exhaust fan is used to draw the gas in the incubator box 4 into the exhaust pipe 1 and discharge it to the outside. The exhaust pipe 1 is vertically arranged and connected to the outer wall of the incubator box 4. The upper end of the exhaust pipe 1 is closed and the lower end is open.

[0030] Specifically, Figure 2As shown, the extension pipe 201 includes: a straight pipe section 203 and an expansion section 204. The straight pipe section 203 is connected to the exhaust pipe 1. The expansion section 204 is sleeved on the outer side of the straight pipe section 203 and extends downward. The expansion section 204 is an expansion structure with a small top and a large bottom. The expansion section 204 is connected to the atomizing nozzle 202. The expansion section 204 makes the nozzle of the atomizing nozzle 202 tilt downward. The expansion section 204 changes the angle of the atomizing nozzle 202 so that the atomizing nozzle 202 avoids the area where the feathers directly fall, thereby reducing the probability of the feathers hanging on the atomizing nozzle 202. At the same time, the atomizing nozzle 202 sprays droplets obliquely downward to prevent the droplets from being adsorbed on the inner wall of the straight pipe section 203 and the exhaust pipe 1, thereby reducing the probability of the feathers sticking to the straight pipe section 203 and the exhaust pipe 1.

[0031] Specifically, Figure 2 As shown, the flange at the upper end of the straight pipe section 203 is aligned and in contact with the flange at the lower end of the exhaust pipe 1, and the flanges are connected by bolts and nuts, so that the atomization unit 2 is detachably connected to the lower end of the exhaust pipe 1, which facilitates the disassembly, assembly and maintenance of the atomization unit 2. The expansion section 204 is a structure formed by three metal plates welded to the outside of the straight pipe section 203, and the three metal plates are inclined in a direction obliquely downward away from the straight pipe section 203.

[0032] Specifically, a through hole is opened on the surface of each metal plate corresponding to the atomizing nozzle 202. The atomizing nozzle 202 can be set on the expansion section 204 by directly inserting it into the through hole or by gluing it to the through hole. The atomizing nozzle 202 is connected to the high-pressure water source through an independent pipeline. A solenoid valve is arranged in the pipeline. The solenoid valve is controlled by a PLC controller, and the high-pressure water source can be provided by a water pump. In addition, multiple atomizing nozzles 202 can also be positioned and connected to each other through the same galvanized water pipe. The galvanized water pipe supplies water to the atomizing nozzle 202. The galvanized water pipe is fixedly connected to the metal plate through a pipe clamp connected to the metal plate, and the galvanized water pipe is supplied with water by a water pump.

[0033] Specifically, Figure 2 As shown, the collection unit 3 includes: a positioning bracket 301 and a collection basket 302. The positioning bracket 301 is connected to the incubator 4. The collection basket 302 is arranged above the positioning bracket 301 and is located directly below the extension tube 201. The purpose of arranging the positioning bracket 301 is to install the collection basket 302, which facilitates the collection of feather debris.

[0034] Specifically, Figure 2 As shown, the positioning bracket 301 is provided with a positioning protrusion 303, and the lower end of the collection basket 302 is provided with a positioning groove. The positioning protrusion 303 is inserted into the positioning groove. Through the plug-in positioning structure, it is convenient to take and place the collection basket 302, thereby facilitating the cleaning of debris in the collection basket 302.

[0035] Specifically, Figure 2As shown, the positioning bracket 301 includes a horizontal plate, a vertical plate, and a reinforcing plate. The vertical plate is bolted to a connecting block welded to the outer wall of the incubator 4. The horizontal plate is laterally connected to the outer side of the vertical plate. The reinforcing plate is arranged between the vertical plate and the horizontal plate and is used to increase the structural strength of the positioning bracket 301. The positioning protrusion 303 is a positioning block, which is installed on the horizontal plate by bolts.

[0036] When the exhaust structure of this incubator is working, the gas in the incubator box 4 is discharged through the exhaust pipe 1, and the atomizing nozzle 202 sprays droplets toward the gas. The droplets adhere to the feathers in the gas. After absorbing the droplets, the feathers increase in weight and fall into the collection basket 302 below, thereby solving the problem that the feathers discharged from the exhaust pipe 1 are easy to float around.

[0037] Embodiment 2

[0038] An incubator includes the exhaust structure disclosed in the first embodiment.

[0039] The above are only embodiments of the utility model. The common sense such as the known specific structures and characteristics in the scheme is not described in detail here. The ordinary technicians in the relevant field are aware of all the common technical knowledge in the technical field to which the utility model belongs before the application date or priority date, can obtain all the existing technologies in the field, and have the ability to apply the conventional experimental means before that date. The ordinary technicians in the relevant field can improve and implement the scheme in combination with their own abilities under the enlightenment given by this application. Some typical known structures or known methods should not become obstacles for the ordinary technicians in the relevant field to implement this application. It should be pointed out that for the technicians in this field, without departing from the structure of the utility model, several deformations and improvements can be made, which should also be regarded as the protection scope of the utility model, and these will not affect the effect of the implementation of the utility model and the practicality of the patent.

Claims

1. An exhaust structure of an incubator, characterized in that: include: An exhaust pipe, installed in the incubator box of the incubator and connected to the internal space of the incubator box; Atomization unit, comprising: An extension pipe connected to the exhaust port at the lower end of the exhaust pipe; at least one atomizing nozzle connected to the extension tube, the atomizing nozzle spraying liquid droplets toward the inside of the extension tube; The material collecting unit is located below the extension tube and is used to collect debris dropped out of the extension tube.

2. The exhaust structure according to claim 1, characterized in that: The extension tube comprises: A straight pipe section connected to the exhaust pipe; The expansion section is sleeved on the outside of the straight pipe section and extends downward. The expansion section is an expansion structure with a small top and a large bottom. The expansion section is connected to the atomizing nozzle. The expansion section makes the nozzle of the atomizing nozzle tilt downward.

3. The exhaust structure according to claim 1, characterized in that: The aggregate unit comprises: A positioning bracket connected to the incubator; The material collecting basket is arranged above the positioning bracket and is located directly below the extension tube.

4. The exhaust structure according to claim 3, characterized in that: The positioning bracket is provided with a positioning protrusion, and the lower end of the collecting basket is provided with a positioning groove, and the positioning protrusion is inserted into the positioning groove.

5. An incubator, characterized in that: It comprises the exhaust structure described in any one of claims 1 to 4.

Citation Information

Patent Citations

  • Baby chick incubator with layered incubation structure

    CN219679506U