Raw material soaking device for bead blasting essence production
By designing a raw material soaking device containing hydraulic and speed reduction components, the problems of poor stirring effect and low extraction efficiency of traditional devices are solved, and more efficient raw material and solvent fusion is achieved.
Patent Information
- Application Number
- CN202421891849.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-06
- Publication Date
- 2025-05-13
- Estimated Expiration
- 2034-08-06
AI Technical Summary
In the traditional production of explosive bead flavors, the agitation effect of the soaking device is poor, resulting in a low extraction efficiency.
A raw material soaking device including a box, a lead screw, a rotating block, a press plate, a mounting box, a speed reduction assembly and a stirring rod is designed. The hydraulic component drives the pressure plate downward and combines the lead screw and reducer components to rotate the stirrer, improving the fusion efficiency of raw materials and solvents.
Through the synergistic effect of hydraulic and speed reduction components, the device significantly improves the fusion efficiency of raw materials and solvents, solving the problem of low extraction efficiency of traditional devices.
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Figure CN222854676U_ABST
Abstract
Description
Technical Field
[0001] The present application belongs to the technical field of plant essential oil extraction, and in particular relates to a raw material soaking device for producing popping bead essence. Background Art
[0002] Cigarettes are tobacco products made by rolling tobacco shreds into strips with cigarette paper, also known as paper cigarettes, cigarettes, and cigarette rolls. Cigarette filter rods, also known as cigarette filter tips, refer to the upper part of cigarettes. They are a tool designed specifically for smokers. They can reduce the smoke, tar, and suspended particles produced during combustion when entering the mouth during smoking. The three main functions of cigarette filters include direct interception, inertial compression, and diffusion precipitation. In order to increase the flavor of cigarettes, bursting beads are added to some cigarette filters. The bursting beads are wrapped with liquids of different types of flavors. Smokers can pinch them during smoking to make the liquid in the beads flow out, making the cigarette taste richer and more fragrant, giving smokers a more comfortable experience. The bursting beads can add a variety of flavors to cigarettes, such as mint, wine, and fruit.
[0003] When producing popping bead flavors, the raw materials must first be placed in a solvent and mixed. The substances in the plant cells are released, diffused and dissolved into the solvent to obtain an extract. After that, the extract is subjected to subsequent processing steps for the popping bead flavors. Traditional immersion containers only use simple mechanical stirring to blend the raw materials and the solvent, and the extraction efficiency is low.
[0004] To this end, we propose a raw material soaking device for the production of popping bead flavors to solve the above problems. Utility Model Content
[0005] The purpose of this application is to solve the problems of poor stirring effect and low extraction efficiency in the prior art, and to propose a raw material soaking device for the production of popping bead essence.
[0006] In order to achieve the above purpose, this application adopts the following technical solutions:
[0007] The cam is provided with a toothed plate which is fixedly mounted on the top of the box body and is provided with a toothed plate which is fixedly mounted on the top of the box body and is used for the toothed plate to move relative to the toothed plate.
[0008] Preferably, the hydraulic assembly comprises a cylinder fixedly mounted on the box body, and a hydraulic frame is fixedly mounted between the end of the cylinder piston rod and the pressure plate.
[0009] Preferably, the reduction assembly includes a sun gear fixedly sleeved on the outside of the rotating block, the top end of the first rotating disk extends into the mounting box and is fixedly connected to a ring gear, a plurality of planetary gears are rotatably connected to the top wall of the mounting box in a circular array, and one side of the planetary gear is meshed with the ring gear and the other side is meshed with the sun gear.
[0010] Preferably, the spacing between the stirring rods on the first rotating disk is greater than the spacing between the stirring rods on the second rotating disk.
[0011] Preferably, scrapers are fixedly connected to both sides of the second rotating disk, and the scrapers are arc-shaped.
[0012] Preferably, the upper end of the lead screw is provided with threads and the lower end is smooth, a spring sleeved on the outside of the lead screw is provided between the inner top wall of the installation box and the top surface of the rotating block, and the spring is initially in a compressed state.
[0013] To sum up, the technical effects and advantages of the present application are as follows: compared with the existing devices, the raw material soaking device for the production of bursting bead essence drives the pressure plate downward through the hydraulic component, and cooperates with the lead screw to realize the rotation of the rotating block. The rotating block cooperates with the reduction component to reduce the transmission of the first rotating disk, and then cooperates with the elastic rope to drive the second rotating disk to rotate. The stirring rods on both sides stir the solution, and the downward pressure and stirring are achieved at a relatively low cost. Compared with the existing devices, it avoids the problem of low extraction efficiency caused by the fusion of raw materials and solvents through simple mechanical stirring, and improves the extraction efficiency of bursting bead essence. BRIEF DESCRIPTION OF THE DRAWINGS
[0014] Figure 1 It is a schematic diagram of the structure of the utility model;
[0015] Figure 2 This is a schematic diagram of the cross-sectional structure of the utility model;
[0016] Figure 3 It is a cross-sectional front view of the utility model;
[0017] Figure 4 Schematic diagram of the internal structure of the installation box.
[0018] In the figure: 1. box body; 2. lead screw; 3. rotating block; 4. pressure plate; 5. mounting box; 6. first rotating disk; 7. second rotating disk; 8. stirring rod; 9. elastic rope; 10. flexible cover; 11. cylinder; 12. hydraulic frame; 13. sun gear; 14. ring gear; 15. planetary gear; 16. scraper; 17. spring. DETAILED DESCRIPTION
[0019] The technical solutions in the embodiments of the present application will be clearly and completely described below in conjunction with the drawings in the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, rather than all of the embodiments.
[0020] Reference Figure 1-3 A raw material soaking device for the production of popping bead essence includes a box body 1, a lead screw 2 is vertically fixedly connected to the center of the box body 1, and a rotating block 3 is threadedly sleeved, the lead screw 2 is a ball screw, and cooperates with the rotating block 3 to convert the vertical linear motion of the rotating block 3 into a rotary motion.
[0021] A pressure plate 4 is provided vertically and slidably inside the box body 1 and sleeved on the outside of the lead screw 2. A mounting hole is provided through the center of the pressure plate 4 and a mounting box 5 is fixedly installed thereon. The rotating block 3 is rotatably connected to the top wall of the mounting box 5. A first rotating disk 6 is rotatably installed at the center of the bottom surface of the pressure plate 4. A reduction assembly is provided inside the mounting box 5, which is driven by the rotating block 3 to reduce the speed of the first rotating disk 6. The reduction assembly is used to increase the rotational torque of the first rotating disk 6 and prevent the first rotating disk 6 from rotating too fast. A second rotating disk 7 is rotatably connected to the bottom surface of the box body 1. The surfaces of the second rotating disk 7 facing the first rotating disk 6 are fixedly connected to a plurality of stirring rods 8 in a circumferential array. Elastic ropes 9 are fixedly connected to the stirring rods 8 on the first rotating disk 6 and the second rotating disk 7 in one-to-one correspondence. The free length of the elastic rope 9 should be less than the internal height of the box body 1, and the maximum length should be greater than the internal height of the box body 1.
[0022] A hydraulic component for driving the pressure plate 4 to move vertically is fixedly installed on the top of the box body 1. The pressure plate 4 is pressed down by the hydraulic component, and the rotating block 3 is rotated in conjunction with the screw 2. The rotating block 3 cooperates with the reduction assembly to reduce the speed of the first rotating disk 6, and then cooperates with the elastic rope 9 to drive the second rotating disk 7 to rotate. The stirring rods 8 on both sides stir the solution, and the elastic rope 9 can also assist in stirring. The utility model achieves downward pressure and stirring at a relatively low cost. Compared with the existing device, it avoids the problem of low extraction efficiency due to the fusion of raw materials and solvents through simple mechanical stirring, thereby improving the extraction efficiency of the bursting bead essence.
[0023] A flexible cover 10 is sealed between the outer side of the bottom of the pressure plate 4 and the inner bottom wall of the box body 1. The flexible cover 10 is a prior art, which is a flexible filter cloth that allows solution to pass but not solid to pass. The bottom wall of the box body 1 is provided with a liquid material port for liquid to enter and exit on the outer side of the flexible cover 10, and a solid material port for solid to enter and exit on the inner side of the flexible cover 10.
[0024] Reference Figure 1-3 The hydraulic assembly includes a cylinder 11 fixedly mounted on the box body 1, and a hydraulic frame 12 is fixedly mounted between the piston rod end of the cylinder 11 and the pressure plate 4. The hydraulic frame 12 is driven by the cylinder 11 to move, thereby realizing the up and down movement of the pressure plate 4.
[0025] Reference Figure 4 The reduction assembly includes a sun gear 13 fixedly sleeved on the outside of the rotating block 3, the top end of the first rotating disk 6 extends into the mounting box 5 and is fixedly connected to a ring gear 14, a plurality of planetary gears 15 are rotatably connected in a circular array on the top wall of the mounting box 5, and one side of the planetary gear 15 is meshed with the ring gear 14 and the other side is meshed with the sun gear 13, and the reduction transmission of the sun gear 13 to the ring gear 14 is realized through the planetary gear 15.
[0026] Reference Figure 1-3 The spacing between the stirring rods 8 on the first rotating disk 6 is greater than the spacing between the stirring rods 8 on the second rotating disk 7, so as to avoid the collision of the stirring rods 8 on both sides when the first rotating disk 6 follows the pressing plate 4 to be pressed down. In addition, a better stirring effect can be obtained with a smaller stirring force.
[0027] In order to facilitate the collection of waste in the box body 1, scrapers 16 are fixedly connected to both sides of the second rotating disk 7, and the scrapers 16 are arc-shaped. The scrapers 16 rotate with the second rotating disk 7 to scrape and output the waste in the box body 1.
[0028] Reference Figure 2 , Figure 4The upper end of the lead screw 2 is provided with threads and the lower end is smooth. A spring 17 is provided between the inner top wall of the installation box 5 and the top surface of the rotating block 3 and is sleeved on the outer side of the lead screw 2. The spring 17 is initially in a compressed state, so that when the pressing plate 4 moves to the lower end of the lead screw 2, the rotating block 3 stops following the pressing plate 4 downward, and then stops stirring the solution. Since the space is small and the pressure is high at this time, continuing to stir cannot help dissolve the solution. It should be noted that after the first rotating disk 6 stops rotating, the downward stroke of the pressing plate 4 should be less than the maximum stroke of the rotating block 3 in the installation box 5 to avoid damage to parts. A limit block can be set between the threaded section and the smooth section of the lead screw 2 to avoid the problem that the constraint of the thread alone is not enough to stop the rotating block 3 from following the movement, thereby improving the reliability of the device.
[0029] Working principle:
[0030] When the raw material soaking device for producing popping bead essence is used, the raw material is put into the box body 1 from the solid material port, and then the solution is injected into the liquid material port, and the solution passes through the flexible cover 10 and soaks the raw material. At this time, the cylinder 11 is turned on, and the cylinder 11 cooperates with the hydraulic frame 12 to drive the pressing plate 4 to press down, the rotating block 3 cooperates with the lead screw 2 and rotates thereby, the sun gear 13 on the rotating block 3 drives the planetary gear 15 and the gear ring 14 to rotate, and the first rotating disk 6 then decelerates and rotates. At this time, the stirring rod 8 on the first rotating disk 6 cooperates with the elastic rope 9 to drive the second rotating disk 7 to rotate, and the stirring rods 8 on the first rotating disk 6 and the second rotating disk 7 stir the solution.
[0031] The cylinder 11 continues to drive the pressing plate 4 downward. At this time, the rotating block 3 is located at the end of the thread on the screw 2. The rotating block 3 no longer follows the pressing plate 4 to move downward, and the spring 17 is compressed. The first rotating disk 6 and the second rotating disk 7 stop rotating. After the immersion is complete, the solution is discharged from the liquid material port. After completion, the cylinder 11 is reversed, and the cylinder 11 drives the pressing plate 4 to move upward. The spring 17 gradually returns to its initial state, and the rotating block 3 follows the pressing plate 4 to move upward again. The first rotating disk 6 and the second rotating disk 7 rotate accordingly, and the scraper 16 on the second rotating disk 7 scrapes the waste to the solid material port for output.
[0032] The above is only a preferred specific implementation manner of the present application, but the protection scope of the present application is not limited thereto. Any technician familiar with the technical field can make equivalent substitutions or changes within the technical scope disclosed in the present application according to the technical solution and utility model concept of the present application, which should be covered by the protection scope of the present application.
Claims
1. A raw material soaking device for producing popping essence, comprising a box (1), characterized in that: A lead screw (2) is vertically fixedly connected at the center of the box body (1) and a rotating block (3) is threadedly sleeved thereon. A pressure plate (4) sleeved on the outside of the lead screw (2) is vertically slidably provided inside the box body (1). A mounting hole is provided through the center of the pressure plate (4) and a mounting box (5) is fixedly mounted thereon. The rotating block (3) is rotatably connected to the top wall of the mounting box (5). A first rotating disk (6) is rotatably mounted at the center of the bottom surface of the pressure plate (4). A reduction gear (6) is provided in the mounting box (5) to reduce the speed of the first rotating disk (6) by the rotating block (3). The bottom surface of the box body (1) is rotatably connected to a second rotating disk (7), and the surfaces of the second rotating disk (7) facing the first rotating disk (6) are fixedly connected to a plurality of stirring rods (8) in a circular array, and the stirring rods (8) on the first rotating disk (6) and the second rotating disk (7) correspond to each other and are fixedly connected with elastic ropes (9), and a hydraulic component for driving the pressure plate (4) to move vertically is fixedly installed on the top of the box body (1), and a flexible cover (10) is sealed between the outer side of the bottom of the pressure plate (4) and the inner bottom wall of the box body (1).
2. A raw material soaking device for producing popping essence according to claim 1, characterized in that: The hydraulic assembly comprises a cylinder (11) fixedly mounted on the box body (1), and a hydraulic frame (12) is fixedly mounted between the end of the piston rod of the cylinder (11) and the pressure plate (4).
3. A raw material soaking device for producing popping essence according to claim 1, characterized in that: The reduction assembly comprises a sun gear (13) fixedly sleeved on the outside of the rotating block (3); the top end of the first rotating disk (6) extends into the installation box (5) and is fixedly connected to a ring gear (14); a plurality of planetary gears (15) are rotatably connected in a circular array on the top wall of the installation box (5); one side of the planetary gear (15) is meshed with the ring gear (14) and the other side is meshed with the sun gear (13).
4. A raw material soaking device for producing popping essence according to claim 1, characterized in that: The spacing between the stirring rods (8) on the first rotating disk (6) is greater than the spacing between the stirring rods (8) on the second rotating disk (7).
5. A raw material soaking device for producing popping essence according to claim 4, characterized in that: Scrapers (16) are fixedly connected to both sides of the second rotating disk (7), and the scrapers (16) are arc-shaped.
6. The raw material soaking device for producing popping bead essence according to claim 3, characterized in that: The upper end of the lead screw (2) is provided with a thread and the lower end is smooth. A spring (17) sleeved on the outer side of the lead screw (2) is provided between the inner top wall of the installation box (5) and the top surface of the rotating block (3), and the spring (17) is initially in a compressed state.