Aluminum veneer paint spraying VOCs organic waste gas collecting and treating device
By designing a VOCs organic waste gas collection and treatment device for aluminum veneer spray paint, using multiple treatments and double adsorption technology, the problem of low treatment efficiency of VOCs organic waste gas in the prior art is solved, and more efficient waste gas treatment and non-stop treatment for activated carbon replacement are achieved.
Patent Information
- Application Number
- CN202421355715.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-14
- Publication Date
- 2025-05-13
- Estimated Expiration
- 2034-06-14
AI Technical Summary
In the prior art, the ultraviolet lamp has a short irradiation time on VOCs organic exhaust gas, making it difficult to effectively catalyze the treatment, and the treatment needs to be stopped when replacing activated carbon, which reduces the treatment efficiency.
An aluminum veneer painted VOCs organic waste gas collection and treatment device is designed, including the first and second collection and treatment chambers, ultraviolet lamps, air pumps, first and second activated carbon adsorption plates. Through the reflux tube and double adsorption treatment technology, multiple treatments of waste gas and non-stop treatment of activated carbon replacement are realized.
It effectively extends the catalytic treatment time of VOCs organic waste gas, improves the treatment efficiency, and does not need to stop the treatment when replacing activated carbon, significantly improving the processing speed and efficiency.
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Figure CN222855018U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of VOCs waste gas collection and treatment, in particular to a VOCs organic waste gas collection and treatment device for aluminum single plate painting. Background Art
[0002] The collection and treatment of VOCs (volatile organic compounds) is an important task in the field of environmental protection. It involves removing VOCs from waste gases generated in many industries such as industrial production, coating, printing and chemical industry.
[0003] The VOCs organic waste gas from common aluminum veneer painting generally needs to be filtered when it is discharged. By installing ultraviolet lamps in the exhaust duct, the VOCs organic waste gas is treated by photocatalytic oxidation, and activated carbon is installed at the outlet to treat the VOCs organic waste gas by activated carbon adsorption. However, since the VOCs organic waste gas is only photocatalytically oxidized in the pipeline, and the flow rate of the VOCs organic waste gas in the pipeline is relatively fast, the ultraviolet irradiation time of the VOCs organic waste gas is relatively short, making it difficult to catalytically treat the VOCs organic waste gas. At the same time, due to the long-term adsorption of VOCs organic waste gas by activated carbon, a large amount of organic matter will remain on the surface of the activated carbon, and the activated carbon needs to be replaced. When it is replaced, the treatment of the VOCs organic waste gas needs to be stopped, which takes up the time for the treatment of the VOCs organic waste gas and reduces the speed of the treatment of the VOCs organic waste gas. Utility Model Content
[0004] 1. Technical issues to be solved
[0005] In view of the shortcomings of the prior art, the utility model provides a VOCs organic waste gas collection and treatment device for aluminum panel painting to solve the problems proposed in the above background technology that the ultraviolet irradiation time for VOCs organic waste gas is short, making it difficult to catalytically treat the VOCs organic waste gas, and that the treatment of VOCs organic waste gas needs to be stopped when the activated carbon is replaced, which takes up the time for the treatment of VOCs organic waste gas and reduces the speed of the treatment of VOCs organic waste gas.
[0006] (II) Technical solution
[0007] To achieve the above purpose, the utility model provides the following technical solution: a device for collecting and treating VOCs organic waste gas from aluminum plate spray painting, comprising:
[0008] a first collecting and processing chamber, wherein a second collecting and processing chamber is provided on the right side of the first collecting and processing chamber, a delivery pipe is installed between the first collecting and processing chamber and the second collecting and processing chamber, a return pipe is installed on the right side of the second collecting and processing chamber, and the other end of the return pipe is installed on the surface of the first collecting and processing chamber;
[0009] An ultraviolet lamp is arranged in the inner cavity of the first collecting and processing chamber and the second collecting and processing chamber, and a collection drawer is inserted in the lower part of the inner cavity of the first collecting and processing chamber and the second collecting and processing chamber;
[0010] An exhaust channel is arranged on the front of the first collecting and processing bin, an air pump is installed in the inner cavity of the exhaust channel, a first activated carbon adsorption plate is installed on the front of the exhaust channel, and an installation groove is opened on the upper surface of the exhaust channel;
[0011] The installation frame is arranged in the inner cavity of the installation groove, and the inner cavity of the installation frame is installed with a second activated carbon adsorption plate.
[0012] Preferably, a connecting pipe is installed on the left side of the first collecting and processing bin, and a flange is installed on the left side of the connecting pipe, and the connecting pipe can be connected to the exhaust pipe of the paint spraying bin through the flange.
[0013] Preferably, sealing plates are installed on the back of the first collecting and processing bin and the second collecting and processing bin, and fixing rods are evenly screwed between the sealing plates and the first collecting and processing bin and the second collecting and processing bin, so that the sealing plates can be sealed at the insertion points of the collecting drawers through the fixing rods.
[0014] Preferably, fixing plates are installed on both sides of the upper surface of the installation frame, and threaded rods are evenly screwed between the fixing plates and the exhaust channel. The fixing plates can be installed on the surface of the exhaust channel through the threaded rods, thereby fixing the installation frame.
[0015] Preferably, positioning rods are screwed on the four front corners of the first activated carbon adsorption plate, and the positioning rods are screwed on the surface of the exhaust passage. The first activated carbon adsorption plate can be installed on the surface of the exhaust passage through the positioning rods.
[0016] Preferably, the inner cavity of the mounting frame is installed with a mounting edge, and a mounting rod is screwed between the second activated carbon adsorption plate and the mounting edge, and the second activated carbon adsorption plate can be installed on the surface of the mounting edge through the mounting rod, thereby installing the second activated carbon adsorption plate in the inner cavity of the mounting frame.
[0017] Preferably, a sealing block is installed at the bottom of the installation frame, and a sealing groove is opened on the lower surface of the top plate of the exhaust channel. When the installation frame is pulled out upward, the sealing block will be embedded in the sealing groove, thereby sealing the part of the installation frame that is in contact with the exhaust channel when the installation frame is pulled out.
[0018] Beneficial Effects
[0019] Compared with the prior art, the utility model provides a VOCs organic waste gas collection and treatment device for aluminum veneer painting, which has the following beneficial effects:
[0020] 1. The VOCs organic waste gas collection and treatment device for aluminum veneer painting, the additional first collection and treatment chamber can be connected to the aluminum veneer painting room. After the aluminum veneer painting room injects the VOCs organic waste gas into the first collection and treatment chamber, it will be irradiated by the ultraviolet lamp, breaking the waste gas molecules, breaking its molecular chain, and decomposing the water and oxygen in the air, thereby oxidizing the waste gas molecules to generate water and carbon dioxide. The generated water will fall into the collection drawer for collection, and the VOCs organic waste gas in the first collection and treatment chamber will also be injected into the second collection and treatment chamber for further treatment, and the VOCs organic waste gas in the second collection and treatment chamber can be re-injected into the first collection and treatment chamber through the reflux pipe, so that the VOCs organic waste gas can be continuously treated, and the VOCs organic waste gas can be treated more effectively;
[0021] 2. The aluminum panel painting VOCs organic waste gas collection and treatment device, the combination of the added first activated carbon adsorption plate and the second activated carbon adsorption plate can double the adsorption treatment of VOCs organic waste gas. The second activated carbon adsorption plate can be pulled out by pulling the installation frame upward, and the lower part of the installation frame is in contact with the opening of the installation groove, so the installation groove can be sealed. At this time, the organic matter in the VOCs organic waste gas discharged from the exhaust channel will be adsorbed by the first activated carbon adsorption plate. After the second activated carbon adsorption plate is replaced, the first activated carbon adsorption plate can be replaced, so that the staff does not need to stop the treatment of VOCs organic waste gas when replacing the activated carbon, thereby improving the efficiency of the treatment of VOCs organic waste gas. BRIEF DESCRIPTION OF THE DRAWINGS
[0022] Figure 1 It is a schematic diagram of the structure of the utility model;
[0023] Figure 2 This is a schematic diagram of the cross-sectional structure of the utility model;
[0024] Figure 3 This is a schematic diagram of the installation structure of the sealing plate of the utility model;
[0025] Figure 4 It is a structural schematic diagram of the exhaust passage of the utility model;
[0026] Figure 5 It is a schematic cross-sectional structure diagram of the exhaust passage of the utility model;
[0027] Figure 6 This is a schematic diagram of the installation structure of the second activated carbon adsorption plate of the utility model.
[0028] In the figure: 1. first collecting and processing bin; 101. connecting pipe; 2. second collecting and processing bin; 3. conveying pipe; 4. reflux pipe; 5. ultraviolet lamp; 6. collecting drawer; 7. exhaust channel; 701. air pump; 8. first activated carbon adsorption plate; 9. mounting groove; 10. mounting frame; 11. second activated carbon adsorption plate; 12. flange; 13. sealing plate; 14. fixing rod; 15. fixing plate; 16. threaded rod; 17. positioning rod; 18. mounting edge; 19. mounting rod; 20. sealing block; 21. sealing groove. DETAILED DESCRIPTION
[0029] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0030] The utility model provides a technical solution, a VOCs organic waste gas collection and treatment device for aluminum veneer painting, please refer to Figure 1 , comprising a first collecting and processing chamber 1, a second collecting and processing chamber 2 is provided on the right side of the first collecting and processing chamber 1, a delivery pipe 3 is installed between the first collecting and processing chamber 1 and the second collecting and processing chamber 2, a return pipe 4 is installed on the right side of the second collecting and processing chamber 2, and the other end of the return pipe 4 is installed on the surface of the first collecting and processing chamber 1;
[0031] See also Figure 2 , an ultraviolet lamp 5 is arranged in the inner cavity of the first collecting and processing chamber 1 and the second collecting and processing chamber 2, and a collection drawer 6 is inserted in the lower part of the inner cavity of the first collecting and processing chamber 1 and the second collecting and processing chamber 2;
[0032] See also Figure 1 , the exhaust channel 7 is arranged on the front of the first collection and processing chamber 1, please refer to Figure 5 The inner cavity of the exhaust channel 7 is equipped with an air pump 701, see Figure 4 A first activated carbon adsorption plate 8 is installed on the front of the exhaust passage 7, and a mounting groove 9 is opened on the upper surface of the exhaust passage 7;
[0033] See also Figure 5 , a mounting frame 10 is disposed in the inner cavity of the mounting groove 9, and a second activated carbon adsorption plate 11 is installed in the inner cavity of the mounting frame 10;
[0034] The first collecting and processing warehouse 1 can be connected to the aluminum veneer spray paint room. After the aluminum veneer spray paint room injects the VOCs organic waste gas into the first collecting and processing warehouse 1, it will be irradiated by the ultraviolet lamp 5, breaking the waste gas molecules, breaking its molecular chain, and decomposing the water and oxygen in the air, thereby oxidizing the waste gas molecules to generate water and carbon dioxide. The generated water will fall into the collection drawer 6 for collection, and the VOCs organic waste gas in the first collecting and processing warehouse 1 will also be injected into the second collecting and processing warehouse 2 for further treatment, and the VOCs organic waste gas in the second collecting and processing warehouse 2 can be re-injected into the first collecting and processing warehouse 1 through the reflux pipe 4, so that the VOCs organic waste gas can be continuously treated, and the VOCs organic waste gas can be treated more effectively;
[0035] The combination of the first activated carbon adsorption plate 8 and the second activated carbon adsorption plate 11 can perform dual adsorption treatment on VOCs organic waste gas. The second activated carbon adsorption plate 11 can be pulled out by pulling the installation frame 10 upward, and the lower part of the installation frame 10 is in contact with the opening of the installation groove 9, so the installation groove 9 can be sealed. At this time, the organic matter in the VOCs organic waste gas discharged from the exhaust channel 7 will be adsorbed by the first activated carbon adsorption plate 8. After the second activated carbon adsorption plate 11 is replaced, the first activated carbon adsorption plate 8 can be replaced, so that the staff does not need to stop the treatment of VOCs organic waste gas when replacing the activated carbon, thereby improving the efficiency of the treatment of VOCs organic waste gas.
[0036] See also Figure 1 A connecting pipe 101 is installed on the left side of the first collecting and processing chamber 1 , and a flange 12 is installed on the left side of the connecting pipe 101 . The connecting pipe 101 can be connected to the exhaust pipe of the paint spraying chamber through the flange 12 .
[0037] See also Figure 3 A sealing plate 13 is installed on the back of the first collecting and processing bin 1 and the second collecting and processing bin 2, and a fixing rod 14 is evenly screwed between the sealing plate 13 and the first collecting and processing bin 1 and the second collecting and processing bin 2. The sealing plate 13 can be sealed at the insertion point of the collection drawer 6 through the fixing rod 14.
[0038] See also Figure 6 Fixing plates 15 are installed on both sides of the upper surface of the installation frame 10, and threaded rods 16 are evenly screwed between the fixing plates 15 and the exhaust channel 7. The fixing plates 15 can be installed on the surface of the exhaust channel 7 through the threaded rods 16, thereby fixing the installation frame 10.
[0039] See also Figure 5 The four front corners of the first activated carbon adsorption plate 8 are all screwed with positioning rods 17, and the positioning rods 17 are all screwed to the surface of the exhaust passage 7. The first activated carbon adsorption plate 8 can be installed on the surface of the exhaust passage 7 through the positioning rods 17.
[0040] See also Figure 6 The inner cavity of the mounting frame 10 is installed with a mounting edge 18, and a mounting rod 19 is screwed between the second activated carbon adsorption plate 11 and the mounting edge 18. The second activated carbon adsorption plate 11 can be installed on the surface of the mounting edge 18 through the mounting rod 19, thereby installing the second activated carbon adsorption plate 11 in the inner cavity of the mounting frame 10.
[0041] A sealing block 20 is installed at the bottom of the installation frame 10, see Figure 5 A sealing groove 21 is provided on the lower surface of the top plate of the exhaust duct 7. When the installation frame 10 is pulled out upward, the sealing block 20 will be embedded in the sealing groove 21, thereby sealing the portion of the installation frame 10 that contacts the exhaust duct 7 when the installation frame 10 is pulled out.
[0042] Firstly, the device can connect the connecting pipe 101 to the exhaust pipe of the paint spraying chamber through the flange 12, and can seal the insertion position of the collecting drawer 6 with the sealing plate 13 through the fixing rod 14. Then, after the VOCs organic waste gas is injected into the first collecting and processing chamber 1, the aluminum single plate paint spraying room will be irradiated by the ultraviolet lamp 5, which will break the waste gas molecules, interrupt its molecular chain, and decompose the water and oxygen in the air, thereby oxidizing the waste gas molecules to generate water and carbon dioxide. The generated water will fall into the collecting drawer 6 for collection, and the VOCs organic waste gas in the first collecting and processing chamber 1 will also be injected into the second collecting and processing chamber 2 for further treatment, and the VOCs organic waste gas in the second collecting and processing chamber 2 can be re-injected into the first collecting and processing chamber 1 through the reflux pipe 4, so that the VOCs organic waste gas can be continuously treated, and the VOCs organic waste gas can be more effectively treated. The organic waste gas is treated. After the VOCs organic waste gas is treated, the first collection and treatment chamber 1 can be discharged through the exhaust channel 7 by the air pump 701. Finally, the combination of the first activated carbon adsorption plate 8 and the second activated carbon adsorption plate 11 can perform double adsorption treatment on the VOCs organic waste gas. The second activated carbon adsorption plate 11 can be pulled out by pulling the installation frame 10 upward, and the lower part of the installation frame 10 is in contact with the opening of the installation groove 9, so the installation groove 9 can be sealed. At this time, the organic matter in the VOCs organic waste gas discharged from the exhaust channel 7 will be adsorbed by the first activated carbon adsorption plate 8. After the second activated carbon adsorption plate 11 is replaced, the first activated carbon adsorption plate 8 can be replaced, so that the staff does not need to stop the treatment of the VOCs organic waste gas when replacing the activated carbon, thereby improving the efficiency of the treatment of the VOCs organic waste gas.
[0043] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device.
[0044] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A device for collecting and treating VOCs organic waste gas from aluminum plate painting, characterized in that: include: A first collecting and processing chamber (1), a second collecting and processing chamber (2) is provided on the right side of the first collecting and processing chamber (1), a delivery pipe (3) is installed between the first collecting and processing chamber (1) and the second collecting and processing chamber (2), a return pipe (4) is installed on the right side of the second collecting and processing chamber (2), and the other end of the return pipe (4) is installed on the surface of the first collecting and processing chamber (1); An ultraviolet lamp (5) is arranged in the inner cavity of the first collecting and processing chamber (1) and the second collecting and processing chamber (2), wherein a collecting drawer (6) is inserted in the lower part of the inner cavity of the first collecting and processing chamber (1) and the second collecting and processing chamber (2); An exhaust channel (7) is arranged on the front side of the first collection and processing chamber (1); an air pump (701) is installed in the inner cavity of the exhaust channel (7); a first activated carbon adsorption plate (8) is installed on the front side of the exhaust channel (7); and an installation groove (9) is provided on the upper surface of the exhaust channel (7); The installation frame (10) is arranged in the inner cavity of the installation groove (9), and the inner cavity of the installation frame (10) is installed with a second activated carbon adsorption plate (11).
2. The device for collecting and treating VOCs organic waste gas from aluminum veneer painting according to claim 1 is characterized in that: A connecting pipe (101) is installed on the left side of the first collecting and processing chamber (1), and a flange (12) is installed on the left side of the connecting pipe (101).
3. The device for collecting and treating VOCs organic waste gas from aluminum veneer painting according to claim 1 is characterized in that: The backs of the first collection and processing bin (1) and the second collection and processing bin (2) are both installed with sealing plates (13), and fixing rods (14) are evenly screwed between the sealing plates (13) and the first collection and processing bin (1) and the second collection and processing bin (2).
4. The device for collecting and treating VOCs organic waste gas from aluminum veneer painting according to claim 1 is characterized in that: Fixing plates (15) are installed on both sides of the upper surface of the installation frame (10), and threaded rods (16) are evenly screwed between the fixing plates (15) and the exhaust passage (7).
5. The device for collecting and treating VOCs organic waste gas from aluminum plate painting according to claim 1 is characterized in that: Positioning rods (17) are screwed onto the four front corners of the first activated carbon adsorption plate (8), and the positioning rods (17) are screwed onto the surface of the exhaust passage (7).
6. The device for collecting and treating VOCs organic waste gas from aluminum veneer painting according to claim 1 is characterized in that: The inner cavity of the installation frame (10) is installed with a mounting edge (18), and a mounting rod (19) is screwed between the second activated carbon adsorption plate (11) and the mounting edge (18).
7. The device for collecting and treating VOCs organic waste gas from aluminum plate painting according to claim 1 is characterized in that: A sealing block (20) is installed at the bottom of the installation frame (10), and a sealing groove (21) is provided on the lower surface of the top plate of the exhaust passage (7).
Citation Information
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