Stirring machine for silica gel production
By designing a detachable mixing drum and magnetic adsorption fixing technology, combined with vertically movable stirring leaves, the problem of unloading difficulties caused by silicone adhesion is solved, and fast and safe unloading and efficient stirring effects are achieved.
Patent Information
- Application Number
- CN202421777564.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-25
- Publication Date
- 2025-05-13
- Estimated Expiration
- 2034-07-25
AI Technical Summary
After stirring in existing silicone production mixers, the silicone easily adheres to the wall of the mixing drum, resulting in the inability to unload the material smoothly, and manual operation is not safe and unloading.
A mixer is designed including two side bins and lifting components. The mixing drum is removable and equipped, and a magnetic adsorption fixed mixing drum is used. The mixing leaves can be moved vertically to increase the mixing area and uniformity.
It realizes fast and safe silicone unloading after stirring, reduces the mixer down time, improves equipment utilization, and ensures the stability and safety of the mixing process.
Smart Images

Figure CN222855231U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of silica gel production and stirring, in particular to a stirring machine for silica gel production. Background Art
[0002] Silica gel, also known as silica gel, is a granular porous silicon dioxide hydrate, an amorphous substance with a transparent or milky white appearance. It is made by adding acid to sodium silicate, washing and drying. It has stable chemical properties and is non-flammable. Depending on the manufacturing equipment, the silica gel needs to be stirred to achieve good silica gel quality.
[0003] Prior art, such as publication number: CN215877348U, discloses a mixer for silica gel production, which relates to the field of raw material processing technology. A mixer for silica gel production includes a mixing drum, the top of the outside of which is fixedly connected to a feed pipe, the bottom of which is provided with a discharge port, and the top of which is fixedly connected to a rotating mechanism. The utility model realizes that when the device is used to mix and process silica gel raw materials, the mixing rate and mixing position can be changed at the same time, thereby improving the mixing effect and the quality of silica gel.
[0004] With regard to the above-mentioned and existing related technologies, the inventors believe that the following defects often exist: the silicone becomes very viscous after being stirred, and the viscous silicone will adhere to the wall of the mixing drum, and the silicone cannot be discharged from the mixing drum. The mixing drum is fixed at the bottom of the mixer, and the material is unloaded manually at the mixer. On the one hand, it is not safe, and on the other hand, due to the obstruction of the machine, it is not conducive to unloading the material inside the mixing drum, and the unloading speed is stirring.
[0005] To this end, we propose a mixer for silica gel production. Utility Model Content
[0006] In view of the fact that the above-mentioned existing viscous silica gel will adhere to the wall of the mixing drum, manual unloading at the mixer is not safe on the one hand, and on the other hand, it is not conducive to unloading the material inside the mixing drum due to the obstruction of the machine, and the unloading speed is high, the present utility model is proposed.
[0007] Therefore, the utility model aims to provide a mixer for silica gel production, the purpose of which is to quickly discharge the silica gel after stirring and ensure the safety of the unloading.
[0008] In order to solve the above technical problems, the utility model provides the following technical solutions: a mixer for silica gel production, comprising two side bins, a lifting assembly is arranged between the opposite surfaces of the two side bins, a stirring assembly is installed at the fixed end of the lifting assembly, and the lifting assembly drives the stirring assembly to move vertically;
[0009] A positioning plate is installed between the two side bins, and a mixing drum is detachably installed in the positioning cavity of the positioning plate, and the mixing drum is located directly below the mixing assembly. At the same time, the mixing end of the mixing assembly stirs the inside of the mixing drum. A circle of universal wheels is installed on the outer edge of the bottom of the mixing drum, and a handle frame is welded at the upper position of one side of the outer wall of the mixing drum.
[0010] As a preferred solution of the mixer for silicone production described in the utility model, an arc-shaped cavity block is welded on one side of the positioning plate close to the mixing drum, and a semicircular cavity matched with the mixing drum is provided on one side of the arc-shaped cavity block close to the mixing drum.
[0011] As a preferred embodiment of the mixer for silicone production described in the utility model, an arc-shaped electromagnet is installed on the top of the arc-shaped cavity block, an arc-shaped iron bar is fixedly installed on the peripheral surface of the mixing drum and in the middle part away from the handle frame, and there is magnetic adsorption between the arc-shaped electromagnet and the arc-shaped iron bar.
[0012] As a preferred solution of a mixer for silicone production described in the utility model, the lifting assembly includes a linear motor installed inside a side bin, a vertical connecting plate is fixedly installed on the movable end of the linear motor, and connecting holes for the vertical connecting plate to pass through are opened on the opposite surfaces of the side bins on both sides, a linkage block is welded on the side of the vertical connecting plate away from the side bin, and a fixed frame is fixed between the opposite surfaces of the linkage blocks on both sides.
[0013] As a preferred solution of the mixer for silicone production described in the utility model, guide rails are installed on the opposite surfaces of the two side bins and on both sides of the connecting opening, and two sliding blocks are installed on the side of the linkage block close to the side bin, and the sliding blocks slide on the sliding rails.
[0014] As a preferred embodiment of the mixer for silicone production described in the utility model, the stirring assembly includes a machine chamber, side connecting plates are installed on both sides of the peripheral surface of the machine chamber, and the side connecting plates are fixed to the top of the fixed frame, a servo motor is installed at the center of the circle inside the fixed frame, a stirring shaft is installed at the driving end of the servo motor, and six stirring blades are welded to the bottom end of the stirring shaft.
[0015] As a preferred embodiment of the mixer for silica gel production described in the utility model, a cover is provided at the bottom of the machine chamber, and the size of the cover is consistent with the size of the mixing drum, and a circular hole for the mixing shaft and the mixing blade to pass through is provided at the center of the top of the cover.
[0016] As a preferred solution of the mixer for silicone production described in the utility model, a connecting ring is welded at the bottom of the interior of the machine chamber, a T-shaped rod is slidably installed on the connecting ring through a circle of sliding holes opened on the connecting ring, and a cover is fixed between the bottom ends of a circle of T-shaped rods, and a spring is sleeved on the vertical end of the T-shaped rod and located between the opposite surfaces of the connecting ring and the cover.
[0017] Beneficial effects of the utility model:
[0018] 1. The utility model adopts a detachable installation method to install the mixing drum in the mixing area of the mixer. The mixing drum can be removed from the mixer and then the silica gel unloading operation can be performed, which is safe and quick. At the same time, two or more mixing drums can be used in turn to reduce the downtime of the mixer and help improve the utilization rate of the mixer. When the material inside the mixing drum is stirred, the mixing drum is fixed by magnetic adsorption to avoid movement of the mixing drum during stirring, thereby ensuring the stability of the mixer operation and preventing accidents. The electromagnetic magnetic adsorption method is used for installation, which is also convenient for quick disassembly of the mixing drum.
[0019] 2. In the utility model, the stirring blades stir inside the mixing drum while moving vertically up and down. The stirring blades stir in different areas inside the mixing drum, expanding the stirring area and area of the stirring blades and the materials, making the materials move in a disorderly manner inside the mixing drum, thereby improving the uniformity of material stirring.
[0020] 3. The utility model can keep the cover stably closed on the top of the mixing drum when the machine cabin is vertically raised or lowered, so as to shield the opening on the top of the mixing drum and prevent the material from being thrown out from the inside of the mixing drum during mixing. On the one hand, it avoids the waste of raw materials, and on the other hand, it prevents the raw materials from being thrown out and affecting the cleanliness of the environment. BRIEF DESCRIPTION OF THE DRAWINGS
[0021] In order to more clearly illustrate the technical solutions of the embodiments of the present utility model, the following briefly introduces the drawings required for the description of the embodiments. Obviously, the drawings described below are only some embodiments of the present utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without creative labor. Among them:
[0022] Figure 1 The utility model is a schematic diagram of the overall structure of a mixer for silica gel production.
[0023] Figure 2 The utility model is a structural schematic diagram of a lifting component of a mixer for silica gel production.
[0024] Figure 3 The utility model is a schematic diagram of the structure of a stirring assembly of a stirring machine for silica gel production.
[0025] Figure 4 The utility model is a schematic diagram of the structure of the installation state of a cover of a mixer for silica gel production.
[0026] Figure 5 The utility model is a structural schematic diagram of a positioning plate of a mixer for silica gel production.
[0027] Description of reference numerals:
[0028] 1. Side bin; 11. Connecting hole; 2. Mixing drum; 21. Universal wheel; 22. Arc iron bar; 23. Handle frame; 3. Lifting assembly; 31. Linear motor; 32. Vertical connecting plate; 33. Linkage block; 34. Fixed frame; 4. Mixing assembly; 41. Machine bin; 42. Side connecting plate; 43. Cover; 431. Connecting ring; 432. T-bar; 433. Spring; 44. Mixing shaft; 45. Mixing blade; 5. Positioning plate; 51. Arc cavity block; 52. Arc electromagnet. DETAILED DESCRIPTION
[0029] In order to make the above-mentioned purposes, features and advantages of the present invention more obvious and easy to understand, the specific implementation methods of the present invention are described in detail below in conjunction with the accompanying drawings.
[0030] Example 1
[0031] Reference Figure 1-5 , which is the first embodiment of the utility model, provides a mixer for silica gel production, which includes two side bins 1, a lifting assembly 3 is arranged between the opposite surfaces of the two side bins 1, a stirring assembly 4 is installed at the fixed end of the lifting assembly 3, and the lifting assembly 3 drives the stirring assembly 4 to move vertically;
[0032] A positioning plate 5 is installed between the two side bins 1, and a mixing drum 2 is detachably installed in the positioning cavity of the positioning plate 5, and the mixing drum 2 is located directly below the mixing component 4. At the same time, the mixing end of the mixing component 4 stirs the inside of the mixing drum 2. A circle of universal wheels 21 are installed on the outer edge of the bottom of the mixing drum 2, and a handle frame 23 is welded at the upper position of one side of the outer wall of the mixing drum 2. Since a circle of universal wheels 21 are installed at the bottom end of the mixing drum 2, the mixing drum 2 can be moved by holding the handle frame 23, and the mixing drum 2 can be pushed into the interior of the semicircular cavity of the arc-shaped cavity block 51, so as to facilitate the pushing and moving of the mixing drum 2.
[0033] An arc-shaped cavity block 51 is welded on one side of the positioning plate 5 close to the mixing drum 2 , and a semicircular cavity matched with the mixing drum 2 is provided on one side of the arc-shaped cavity block 51 close to the mixing drum 2 .
[0034] An arc-shaped electromagnet 52 is installed on the top of the arc-shaped cavity block 51, and an arc-shaped iron bar 22 is fixedly installed on the peripheral surface of the mixing drum 2 and in the middle of the side away from the handle frame 23, and the arc-shaped electromagnet 52 and the arc-shaped iron bar 22 are magnetically adsorbed. The mixing drum 2 is installed in the mixing area of the mixer in a detachable manner. The mixing drum 2 can be removed and away from the mixer before the silica gel unloading operation is performed, which is safe and fast. At the same time, two or more mixing drums 2 can be used in turn to reduce the downtime of the mixer and help improve the utilization rate of the mixer. At the same time, when the material inside the mixing drum 2 is stirred, the mixing drum 2 is magnetically adsorbed and fixed to avoid movement of the mixing drum 2 during stirring, thereby ensuring the stability of the mixer operation and preventing accidents. The installation method of electromagnetic magnetic adsorption is also convenient for quick disassembly of the mixing drum 2.
[0035] The lifting assembly 3 includes a linear motor 31 installed inside the side bin 1, and a vertical connecting plate 32 is fixedly installed on the movable end of the linear motor 31. The opposite surfaces of the side bins 1 on both sides are provided with connecting holes 11 for the vertical connecting plate 32 to pass through. A linkage block 33 is welded on the side of the vertical connecting plate 32 away from the side bin 1, and a fixed frame 34 is fixed between the opposite surfaces of the linkage blocks 33 on both sides.
[0036] Guide rails are installed on the opposite surfaces of the two side bins 1 and on both sides of the communicating opening 11. Two sliding blocks are installed on one side of the linkage block 33 close to the side bin 1, and the sliding blocks slide on the slide rails.
[0037] The fixed frame 34 can be driven by the linear motor 31 to move reciprocatingly, so that the stirring blades 45 can stir inside the mixing drum 2 while moving vertically up and down. The stirring blades 45 stir in different areas inside the mixing drum 2, thereby expanding the stirring area and area of the stirring blades 45 and the material, making the material move in a disorderly manner inside the mixing drum 2, thereby improving the uniformity of material stirring.
[0038] The stirring assembly 4 includes a machine chamber 41, and side connecting plates 42 are installed on both sides of the peripheral surface of the machine chamber 41, and the side connecting plates 42 are fixed to the top of the fixed frame 34. A servo motor is installed at the center of the circle inside the fixed frame 34, and a stirring shaft 44 is installed at the driving end of the servo motor. Six stirring blades 45 are welded to the bottom end of the stirring shaft 44.
[0039] During use, when the mixing drum 2 is located inside the semicircular cavity, the magnetic surface of the arc-shaped electromagnet 52 and the arc-shaped iron bar 22 are in conflict with each other, and the arc-shaped electromagnet 52 is turned on to generate magnetism, and the arc-shaped electromagnet 52 and the arc-shaped iron bar 22 are magnetically adsorbed to achieve the positioning and fixing of the mixing drum 2;
[0040] After the raw materials are put into the mixing drum 2 according to the proportion, the servo motor drives the stirring blade 45 to rotate. When the linear motor 31 drives the fixed frame 34 to move downward, the stirring blade 45 enters the mixing drum 2 and stirs the materials inside the mixing drum 2 through the stirring blade 45.
[0041] Example 2
[0042] Reference Figure 1-5 , which is the second embodiment of the utility model, and this embodiment is different from the first embodiment in that:
[0043] A cover 43 is provided at the bottom of the machine chamber 41 , and the size of the cover 43 is consistent with the size of the mixing drum 2 , and a circular hole for the mixing shaft 44 and the mixing blade 45 to pass through is provided at the center of the top of the cover 43 .
[0044] A connecting ring 431 is welded to the bottom of the interior of the machine chamber 41, and a T-shaped rod 432 is slidably installed on the connecting ring 431 through a circle of sliding holes opened on the connecting ring 431, and the cover 43 is fixed between the bottom ends of a circle of T-shaped rods 432, and the vertical end of the T-shaped rod 432 is located between the connecting ring 431 and the opposite surface of the cover 43, and a spring 433 is sleeved. When the machine chamber 41 is vertically raised or lowered, the cover 43 can remain stably closed on the top of the mixing drum 2 to cover the opening on the top of the mixing drum 2, so as to prevent the material from being thrown out from the inside of the mixing drum 2 during mixing, thereby avoiding the waste of raw materials on the one hand and preventing the raw materials from being thrown out and affecting the cleanliness of the environment on the other hand.
[0045] During use, when the machine chamber 41 is descending, the cover 43 first covers the top of the mixing drum 2. When the machine chamber 41 continues to descend, the cover 43 is inconvenient to maintain its position, and the machine chamber 41 continues to move downward through the compression of the spring 433 by the connecting ring 431. When the machine chamber 41 moves upward, under the elastic reset action of the spring 433, the distance between the cover 43 and the connecting ring 431 is enlarged. Therefore, when the machine chamber 41 is vertically raised or lowered, the cover 43 can remain stably closed on the top of the mixing drum 2 to cover the opening on the top of the mixing drum 2.
[0046] The remaining structures are the same as those of Example 1.
[0047] It should be noted that the above embodiments are only used to illustrate the technical solution of the utility model rather than to limit it. Although the utility model has been described in detail with reference to the preferred embodiments, ordinary technicians in the field should understand that the technical solution of the utility model can be modified or replaced by equivalents without departing from the spirit and scope of the technical solution of the utility model, which should be included in the scope of the claims of the utility model.
Claims
1. A mixer for silica gel production, comprising two side chambers (1), characterized in that: A lifting assembly (3) is provided between the opposite surfaces of the two side bins (1), a stirring assembly (4) is installed at the fixed end of the lifting assembly (3), and the lifting assembly (3) drives the stirring assembly (4) to move vertically; A positioning plate (5) is installed between the two side bins (1), and a mixing drum (2) is detachably installed at the positioning cavity of the positioning plate (5), and the mixing drum (2) is located directly below the mixing assembly (4). At the same time, the mixing end of the mixing assembly (4) stirs the inside of the mixing drum (2). A circle of universal wheels (21) is installed at the outer edge of the bottom of the mixing drum (2), and a handle frame (23) is welded at the upper position of one side of the outer wall of the mixing drum (2).
2. A mixer for silica gel production according to claim 1, characterized in that: An arc-shaped cavity block (51) is welded on one side of the positioning plate (5) close to the mixing drum (2), and a semicircular cavity matching the mixing drum (2) is provided on one side of the arc-shaped cavity block (51) close to the mixing drum (2).
3. A mixer for silica gel production according to claim 2, characterized in that: An arc-shaped electromagnet (52) is installed on the top of the arc-shaped cavity block (51), and an arc-shaped iron bar (22) is fixedly installed on the peripheral surface of the mixing drum (2) and in the middle of the side away from the handle frame (23), and the arc-shaped electromagnet (52) and the arc-shaped iron bar (22) are magnetically attracted to each other.
4. A mixer for silica gel production according to claim 3, characterized in that: The lifting assembly (3) comprises a linear motor (31) installed inside the side bin (1), a vertical connecting plate (32) is fixedly installed on the movable end of the linear motor (31), and the opposite surfaces of the side bins (1) on both sides are provided with connecting holes (11) for the vertical connecting plate (32) to pass through, and a linkage block (33) is welded on the side of the vertical connecting plate (32) away from the side bin (1), and a fixed frame (34) is fixed between the opposite surfaces of the linkage blocks (33) on both sides.
5. A mixer for silica gel production according to claim 4, characterized in that: Guide rails are installed on the opposite surfaces of the two side bins (1) and on both sides of the connecting opening (11), and two sliding blocks are installed on the side of the linkage block (33) close to the side bin (1), and the sliding blocks slide on the slide rails.
6. A mixer for silica gel production according to claim 5, characterized in that: The stirring assembly (4) comprises a machine chamber (41), side connecting plates (42) are installed on both sides of the peripheral surface of the machine chamber (41), and the side connecting plates (42) are fixed to the top of the fixed frame (34), a servo motor is installed at the center of the circle inside the fixed frame (34), a stirring shaft (44) is installed at the driving end of the servo motor, and six stirring blades (45) are welded to the bottom end of the stirring shaft (44).
7. A mixer for silica gel production according to claim 6, characterized in that: A cover (43) is provided at the bottom of the machine chamber (41), and the size of the cover (43) is consistent with the size of the mixing drum (2), and a circular hole for the mixing shaft (44) and the mixing blade (45) to pass through is provided at the center of the top of the cover (43).
8. A mixer for silica gel production according to claim 7, characterized in that: A connecting ring (431) is welded to the bottom of the interior of the machine chamber (41), and a T-shaped rod (432) is slidably mounted on the connecting ring (431) through a circle of sliding holes opened thereon, and the cover (43) is fixed between the bottom ends of a circle of T-shaped rods (432), and a spring (433) is sleeved on the vertical end of the T-shaped rod (432) and located between the opposite surfaces of the connecting ring (431) and the cover (43).
Citation Information
Patent Citations
Stirring machine for silica gel production
CN215877348U