Adsorbent powder dripping granulation device
By designing a powder dripping granulation device for adsorbents, and using surface tension to form spherical particles, the existing adsorbent granulation device has solved the problem of high cost and difficult to guarantee quality, and a low-cost and high-efficiency granulation process has been achieved.
Patent Information
- Application Number
- CN202421849124.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-01
- Publication Date
- 2025-05-13
- Estimated Expiration
- 2034-08-01
AI Technical Summary
The existing adsorbent granulation devices have high costs, poor particle shape, difficult to guarantee quality, low production capacity, and dust pollution.
An adsorbent powder dripping granulation device is designed, including an outer shell, a circular disk, a glass tube, a drawer and a magnetic stirrer. By flowing the heated and stirred solution into the glass tube, spherical particles are formed using surface tension, and taken out and dried after cooling and setting.
The device can reduce the cost of production equipment and directly generate spherical particles with uniform particle size without secondary processing and screening, which is simple to operate and saves space.
Smart Images

Figure CN222855340U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to an adsorbent powder dripping granulation device. Background Art
[0002] Adsorbent is a solid substance that can effectively absorb certain components from gas or liquid. Most commonly used adsorbents are made into granules for the convenience of users. Therefore, granulators are often used in the production process of adsorbents. At present, most of the methods for producing adsorbent particles are extrusion granulation. The so-called extrusion granulation is to add the dry binder and adsorbent into the extruder hopper after sufficient stirring and mixing. There is a heater outside the extrusion barrel, and the material in the barrel is heated to the melting temperature through heat conduction. The machine is running, and the screw in the barrel conveys the material forward. During the movement, the material rubs and shears with the barrel, the screw, and the materials, generating a lot of heat. The heat and heat conduction make the added material melt continuously. The molten material is continuously and stably conveyed to the die head (or die) with a certain shape. After passing through the die, the material in the flowing state takes an approximate die shape, and then enters the cooling and shaping device to keep the material in a predetermined shape and solidify. Then the extruded and shaped material is input into the granulator to cut the round strip plastic into particles. However, the current extrusion equipment is expensive, and there are problems such as ugly product shape, difficult to ensure quality, low production capacity, large mold wear, low particle strength, and dust pollution. Other problems that may be encountered during the extrusion granulation process include hollowness and material overflow, which may be caused by improper processing temperature, incomplete plasticization of materials, and increased clearance between the screw and the barrel. The existence of these problems further affects the efficiency and product quality of extrusion granulation, increases production costs, and puts higher requirements on equipment maintenance and operation. Utility Model Content
[0003] The utility model aims to solve the technical problems of the existing adsorbent granulation device, such as high cost, poor product granule shape, difficult quality assurance, low production capacity and dust pollution, and provide an adsorbent powder dripping granulation device.
[0004] The adsorbent powder dropping granulation device of the utility model is composed of an outer shell 1, a round plate 2, a glass tube 3, a drawer 4, a magnetic stirrer 5 and a glass container;
[0005] The outer shell 1 is transparent, and a first circular through hole is arranged at the center of the upper surface;
[0006] The circular disk 2 is a step structure, the upper part has a larger diameter and is an open structure, and a circle of side walls 2-3 is arranged on the upper part; the lower part of the circular disk 2 is provided with a bottom surface, and a second through hole 2-2 is arranged at the center of the bottom surface, a plurality of concave structures 2-1 are evenly arranged around the second through hole 2-2, a plurality of third circular through holes are evenly arranged on the bottom surface of the concave structure 2-1, and an internal thread structure is arranged on the inner wall of the third circular through hole; the circular disk 2 is arranged in the first circular through hole, and the upper part is stuck above the outer shell 1, and the lower part is arranged in the inner cavity of the outer shell 1;
[0007] The top of the glass tube 3 is provided with an external thread 3-1, the lower part of the glass tube 3 is a conical structure 3-2 with the narrow end at the bottom, and the upper and lower ends of the glass tube 3 are both open structures; each glass tube 3 is threadedly connected to a third circular through hole, and the glass tube 3 is arranged below the third circular through hole;
[0008] The drawer 4 is arranged in the middle and lower inner cavity of the outer shell 1 and directly below the circular plate 2. The drawer 4 is slidably connected to the inner wall of the outer shell 1. The upper part of the drawer 4 is an open structure. A handle 4-1 is arranged on one side wall of the drawer 4.
[0009] A magnetic stirrer 5 is arranged below the drawer 4 and in the inner cavity of the outer shell 1 .
[0010] The method of using the adsorbent powder dropping granulation device of the utility model is as follows: the drawer 4 is pulled out by the handle 4-1, a glass container is placed in the center of the drawer 4, a solvent (existing technology) and a stirrer required for actual working conditions are added to the glass container, and then the drawer 4 is pushed back into the inner cavity of the outer shell 1; the magnetic stirrer 5 is turned on to stir the solvent, and the speed range is 200rpm to 2000rpm, and the heated and stirred solution (the type of solution is determined according to the actual working conditions and is existing technology) is poured into the concave structure 2-1 and finally flows into each glass tube 3, and the liquid with a certain viscosity is stirred in the glass When the liquid in the tube 3 drips through the narrow opening at the bottom, drops of spherical particles are formed due to the effect of surface tension, and fall into the solvent in the glass container directly below, and are immediately cooled and formed. After all the liquid is granulated and formed, the particles are taken out and dried; the solution mentioned herein refers to a solution formed by heating and mixing the binder with the powder raw material after the solvent is dissolved (existing technology); the particle size of the formed particles can be controlled by the inner diameter of the glass tube 3, and spherical particles of different particle sizes can be obtained by replacing glass tubes 3 with different inner diameters, making production more convenient; stirring the solvent can facilitate particle formation; the outer shell 1 is transparent, which is convenient for observing the actual working conditions of the inner cavity.
[0011] The second through hole 2 - 2 is provided to facilitate operators to take the circular plate 2 by hand.
[0012] Compared with the existing granulation method, the granulation method of the utility model can reduce the cost of production equipment, does not require other auxiliary systems, saves space, and is simple to operate. Compared with the cylindrical particles formed by extrusion granulation and cutting granulation, the utility model does not require secondary processing and can directly generate spherical particles. The particle size of the produced spherical particles is uniform and no secondary screening is required. BRIEF DESCRIPTION OF THE DRAWINGS
[0013] Figure 1 It is a top view of the adsorbent powder dropping granulation device of the specific embodiment 1;
[0014] Figure 2 It is a front view of the adsorbent powder dropping granulation device of the first specific embodiment;
[0015] Figure 3 It is a schematic diagram of the combination of the circular plate 2 and the glass tube 3 in the first embodiment;
[0016] Figure 4 It is a schematic diagram of the glass tube 3 in the first specific implementation mode. DETAILED DESCRIPTION
[0017] Specific implementation method 1: This implementation method is an adsorbent powder dripping granulation device, such as Figure 1-Figure 4 As shown, it is specifically composed of an outer shell 1, a round plate 2, a glass tube 3, a drawer 4, a magnetic stirrer 5 and a glass container;
[0018] The outer shell 1 is transparent, and a first circular through hole is arranged at the center of the upper surface;
[0019] The circular disk 2 is a step structure, the upper part has a larger diameter and is an open structure, and a circle of side walls 2-3 is arranged on the upper part; the lower part of the circular disk 2 is provided with a bottom surface, and a second through hole 2-2 is arranged at the center of the bottom surface, a plurality of concave structures 2-1 are evenly arranged around the second through hole 2-2, a plurality of third circular through holes are evenly arranged on the bottom surface of the concave structure 2-1, and an internal thread structure is arranged on the inner wall of the third circular through hole; the circular disk 2 is arranged in the first circular through hole, and the upper part is stuck above the outer shell 1, and the lower part is arranged in the inner cavity of the outer shell 1;
[0020] The top of the glass tube 3 is provided with an external thread 3-1, the lower part of the glass tube 3 is a conical structure 3-2 with the narrow end at the bottom, and the upper and lower ends of the glass tube 3 are both open structures; each glass tube 3 is threadedly connected to a third circular through hole, and the glass tube 3 is arranged below the third circular through hole;
[0021] The drawer 4 is arranged in the middle and lower inner cavity of the outer shell 1 and directly below the circular plate 2. The drawer 4 is slidably connected to the inner wall of the outer shell 1. The upper part of the drawer 4 is an open structure. A handle 4-1 is arranged on one side wall of the drawer 4.
[0022] A magnetic stirrer 5 is arranged below the drawer 4 and in the inner cavity of the outer shell 1 .
[0023] The method of using the adsorbent powder dropping granulation device of this embodiment is as follows: the drawer 4 is pulled out by the handle 4-1, a glass container is placed in the center of the drawer 4, a solvent (existing technology) and a stirrer required for actual working conditions are added to the glass container, and the drawer 4 is pushed back into the inner cavity of the outer shell 1; the magnetic stirrer 5 is turned on to stir the solvent, and the speed range is 200rpm to 2000rpm, and the heated and stirred solution (the type of solution is determined according to the actual working conditions and is existing technology) is poured into the concave structure 2-1 and finally flows into each glass tube 3, and the liquid with a certain viscosity is in the glass When the liquid in the tube 3 drips through the narrow opening at the bottom, drops of spherical particles are formed due to the effect of surface tension, and fall into the solvent in the glass container directly below, and are immediately cooled and formed. After all the liquid is granulated and formed, the particles are taken out and dried; the solution mentioned herein refers to a solution formed by heating and mixing the binder with the powder raw material after the solvent is dissolved (existing technology); the particle size of the formed particles can be controlled by the inner diameter of the glass tube 3, and spherical particles of different particle sizes can be obtained by replacing glass tubes 3 with different inner diameters, making production more convenient; stirring the solvent can facilitate particle formation; the outer shell 1 is transparent, which is convenient for observing the actual working conditions of the inner cavity.
[0024] The second through hole 2 - 2 is provided to facilitate operators to take the circular plate 2 by hand.
[0025] Compared with the existing granulation method, the granulation method of this embodiment can reduce the cost of production equipment, does not require other auxiliary systems, saves space, and is simple to operate. Compared with the cylindrical particles formed by extrusion granulation and cutting granulation, the utility model does not require secondary processing and can directly generate spherical particles. The particle size of the produced spherical particles is uniform and no secondary screening is required.
[0026] Specific implementation method 2: This implementation method is different from the specific implementation method 1 in that the second through hole 2-2 is a round hole. The rest is the same as the specific implementation method 1.
[0027] Specific embodiment 3: This embodiment is different from specific embodiment 1 or 2 in that the inner diameter of the upper part of the glass tube 3 is 16 mm, the entire tube length is 120 mm, the length of the conical structure 3-2 is 20 mm, and the inner diameter of the bottom of the conical structure 3-2 is 2 mm. Others are the same as specific embodiment 1 or 2.
[0028] Specific implementation method 4: This implementation method is different from specific implementation methods 1 to 3 in that the number of the concave structures 2 - 1 is 4. The rest is the same as specific implementation methods 1 to 3.
[0029] Specific embodiment 5: This embodiment is different from specific embodiment 4 in that an opening structure is provided below the drawer 4 and on a side wall of the outer shell 1 to facilitate taking out the magnetic stirrer 5. The rest is the same as specific embodiment 4.
Claims
1. An adsorbent powder dripping granulation device, characterized in that The adsorbent powder dropping granulation device is composed of an outer shell (1), a round plate (2), a glass tube (3), a drawer (4), a magnetic stirrer (5) and a glass container; The outer shell (1) is transparent, and a first circular through hole is provided at the center of the upper surface; The circular plate (2) is a step structure, the upper part has a larger diameter and is an open structure, and the upper part is provided with a circle of side walls (2-3); the lower part of the circular plate (2) is provided with a bottom surface, and a second through hole (2-2) is provided at the center of the bottom surface, a plurality of concave structures (2-1) are evenly provided around the second through hole (2-2), a plurality of third circular through holes are evenly provided on the bottom surface of the concave structure (2-1), and an internal thread structure is provided on the inner wall of the third circular through hole; the circular plate (2) is arranged in the first circular through hole, and the upper part is clamped above the outer shell (1), and the lower part is arranged in the inner cavity of the outer shell (1); The top of the glass tube (3) is provided with an external thread (3-1), the lower part of the glass tube (3) is a conical structure (3-2) with a narrow end located at the bottom, and the upper and lower ends of the glass tube (3) are both open structures; each glass tube (3) is threadedly connected to a corresponding third circular through hole, and the glass tube (3) is arranged below the third circular through hole; The drawer (4) is arranged in the middle and lower inner cavity of the outer shell (1) and directly below the circular plate (2); the drawer (4) is slidably connected to the inner wall of the outer shell (1); the upper part of the drawer (4) is an open structure; and a handle (4-1) is arranged on one side wall of the drawer (4); A magnetic stirrer (5) is arranged below the drawer (4) and in the inner cavity of the outer shell (1).
2. The adsorbent powder dropping granulation device according to claim 1, characterized in that The second through hole (2-2) is a round hole.
3. The adsorbent powder dropping granulation device according to claim 1, characterized in that The inner diameter of the upper part of the glass tube (3) is 16 mm, the entire tube length is 120 mm, the length of the conical structure (3-2) is 20 mm, and the inner diameter of the bottom of the conical structure (3-2) is 2 mm.
4. The adsorbent powder dropping granulation device according to claim 1, characterized in that There are four concave structures (2-1).
5. The adsorbent powder dropping granulation device according to claim 1, characterized in that Below the drawer (4) and on a side wall of the outer shell (1) is an open structure.