Novel flotation machine special for quartz sand

By designing a new special flotation machine for quartz sand, the problem of insufficient stirring force and intake volume in the existing technology is solved, and more efficient flotation effect and better material separation are achieved.

CN222855683UActive Publication Date: 2025-05-13HUAIBEI HANHAI MINING MASCH CO LTD
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Patent Information

Application Number
CN202421438892.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-24
Publication Date
2025-05-13
Estimated Expiration
2034-06-24

AI Technical Summary

Technical Problem

When the existing quartz sand flotation machines treat coarse-grained quartz sand, the stirring force and insufficient intake amount, resulting in low flotation efficiency, coarse-grained quartz sand is prone to sink into grooves, and the bubbles are unevenly dispersed.

Method used

A new type of special flotation machine for quartz sand is designed, including shallow-mouth machine grooves, scraping devices, mixing and stirring components and scraping components. By reducing the depth of the machine slot, increasing the diameter of the stirring impeller and impeller cover plate, increasing the distribution area of ​​the agent and bubbles, and increasing the inflation amount to make up for the insufficient intake air volume.

Benefits of technology

It effectively improves the stirring force and intake amount, enhances the combination of chemicals, bubbles and materials, reduces the sinking of materials, improves the flotation efficiency, and takes into account both the intake amount and the stirring effect.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model provides a novel flotation machine special for quartz sand, which comprises a machine groove, a bubble scraping device arranged on the surface of the machine groove, a driving assembly arranged at the top of the bubble scraping device, a mixing and stirring assembly arranged in the machine groove and comprising an air inlet hole, and the air inlet hole is fixedly arranged at the bottom of the bubble scraping device. The outer surface of the air inlet is fixedly connected with a stirring impeller, the impeller cover plate is fixedly installed on the top of the stirring impeller, the stator is fixedly installed on the outer surface of the stirring impeller, and the bubble scraping assembly is arranged on the surface of the machine groove. According to the novel flotation machine special for quartz sand, the depth of the groove opening of the machine groove is reduced, the path of foam carrying concentrate is reduced, the stirring impeller and the impeller cover plate are enlarged, the distribution area of agents and bubbles in materials in unit time is increased, the agents and the bubbles are effectively combined, the increased inflation can make up for insufficient air inflow, and the flotation efficiency is improved. And the lower stirring impeller can effectively increase the stirring force, so that the air inflow and the stirring effect can be considered.
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Description

Technical Field

[0001] The utility model relates to the technical field of flotation machines, in particular to a new type of flotation machine special for quartz sand. Background Art

[0002] Flotation machine is the abbreviation of flotation concentrator, which refers to the mechanical equipment that completes the flotation process. In the flotation machine, the slurry treated with reagents is stirred and aerated so that some of the mineral particles are selectively fixed on the bubbles; those that float to the surface of the slurry are scraped out to form foam products, and the rest are retained in the slurry to achieve the purpose of separating minerals.

[0003] Nowadays, all quartz sand flotation machines on the market can be roughly divided into two types, one is the aerated quartz sand flotation machine, the other is the mechanical stirring quartz sand flotation machine. Both flotation machines have their own limitations. Quartz sand generally has larger particles (about -0.7+0.45). Coarse particles are not conducive to flotation operations, are easy to sink, and the bubble dispersion is uneven.

[0004] Therefore, it is necessary to provide a new type of quartz sand special flotation machine to solve the above technical problems. Utility Model Content

[0005] The utility model provides a novel flotation machine special for quartz sand, which solves the problem that the stirring force is insufficient, the mechanical stirring flotation machine has sufficient stirring force but insufficient air intake.

[0006] In order to solve the above technical problems, the utility model provides a new type of quartz sand special flotation machine, comprising: a machine trough, the machine trough is shallow, and a bubble scraping device is arranged on the surface of the machine trough;

[0007] A driving assembly, wherein the driving assembly is arranged on the top of the bubble scraping device;

[0008] A mixing and stirring component, the mixing and stirring component is arranged inside the machine tank, the mixing and stirring component includes an air inlet hole, the air inlet hole is fixedly installed at the bottom of the scraping device, the number of the air inlet holes is multiple, the outer surface of the air inlet hole is fixedly connected to a stirring impeller, and the stirring impeller is provided with a blade with an enlarged diameter;

[0009] An impeller cover plate, the impeller cover plate is fixedly mounted on the top of the stirring impeller, and the impeller cover plate is arranged with an enlarged diameter;

[0010] A stator, the stator being fixedly mounted on the outer surface of the stirring impeller;

[0011] A scraping bubble component is arranged on the surface of the machine slot.

[0012] Preferably, the bubble scraping device comprises a connecting pipe, the connecting pipe is fixedly connected to the surface of the top of the machine tank, and an air inlet pipe is fixedly connected to the surface of the connecting pipe close to the bottom.

[0013] Preferably, the outer surface of the connecting pipe is fixedly connected with a medicine tube, and the bottom of the connecting pipe is fixedly installed with the air inlet hole.

[0014] Preferably, the driving assembly includes a bearing seat, the bearing seat is fixedly mounted on the top of the connecting pipe, the top of the bearing seat is fixedly connected to a first belt, and the bottom of the other end of the first belt is fixedly connected to a stirring motor.

[0015] Preferably, the bubble scraping assembly comprises a bubble scraping plate, which is movably mounted on the inner surface of the top of the machine slot, and one end of the bubble scraping plate is fixedly connected to a second belt.

[0016] Preferably, a bubble scraping motor is fixedly connected to the surface of the other end of the second belt, and the bubble scraping motor is fixedly mounted on the outer surface of the top of the machine slot.

[0017] Compared with the related art, the new quartz sand flotation machine provided by the utility model has the following beneficial effects:

[0018] The utility model provides a novel flotation machine specially designed for quartz sand, which reduces the path of foam carrying concentrate by lowering the depth of the machine slot, enlarges the stirring impeller and the impeller cover plate, increases the distribution area of ​​reagents and bubbles in the material per unit time, and effectively combines the two. The increased aeration can make up for the insufficient air intake, and the lower stirring impeller can effectively increase the stirring force, so that both the air intake and the stirring effect can be taken into consideration. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] Figure 1 A structural schematic diagram of a preferred embodiment of a new type of quartz sand flotation machine provided by the utility model;

[0020] Figure 2 for Figure 1 The internal structure diagram of the machine slot 1 is shown;

[0021] Figure 3 for Figure 2 An enlarged schematic diagram of part A is shown.

[0022] Numbers in the figure: 1, machine slot,

[0023] 2. Scraping bubble device, 21. Connecting pipe, 22. Air inlet pipe, 23. Drug pipe,

[0024] 3. Drive assembly, 31. Bearing seat, 32. First belt, 33. Stirring motor,

[0025] 4. Mixing and stirring assembly, 41. Air inlet, 42. Mixing impeller, 43. Impeller cover,

[0026] 5. Stator,

[0027] 6. a bubble scraping assembly, 61. a bubble scraping plate, 62. a second belt, 63. a bubble scraping motor. DETAILED DESCRIPTION

[0028] The utility model is further described below in conjunction with the accompanying drawings and implementation modes.

[0029] Please refer to Figure 1 , Figure 2 and Figure 3 ,in, Figure 1 A structural schematic diagram of a preferred embodiment of a new type of quartz sand flotation machine provided by the utility model; Figure 2 for Figure 1 The internal structure diagram of the machine slot 1 is shown; Figure 3 for Figure 2 The enlarged schematic diagram of part A is shown. The novel quartz sand special flotation machine comprises: a machine tank 1, the machine tank 1 is shallow, and a bubble scraping device 2 is arranged on the surface of the machine tank 1;

[0030] A driving assembly 3, wherein the driving assembly 3 is arranged on the top of the scraping device 2;

[0031] A mixing and stirring component 4, the mixing and stirring component 4 is arranged inside the machine tank 1, the mixing and stirring component 4 includes an air inlet 41, the air inlet 41 is fixedly installed at the bottom of the scraping device 2, the number of the air inlet 41 is multiple, the outer surface of the air inlet 41 is fixedly connected to a stirring impeller 42, and the stirring impeller 42 is provided with a blade with an enlarged diameter;

[0032] An impeller cover plate 43, wherein the impeller cover plate 43 is fixedly mounted on the top of the stirring impeller 42, and the impeller cover plate 43 is arranged with an enlarged diameter;

[0033] A stator 5, wherein the stator 5 is fixedly mounted on the outer surface of the stirring impeller 42;

[0034] The scraping bubble component 6 is arranged on the surface of the machine tank 1.

[0035] The shallow trough flotation is adopted to reduce the depth of the flotation tank body of the machine tank 1, reduce the path of foam carrying concentrate, reduce the probability of material settling in the tank per unit time, and effectively reduce the settling of the material. The height is the height controlled by calculation according to the material conditions. The lower stirring impeller 42 and the impeller cover 43 are increased according to the material conditions. The stirring impeller 42 is increased, and the corresponding linear speed becomes larger. The range of the reagent, material, and air bubble thrown out by the centrifugal force at the bottom will become larger, which increases the distribution area of ​​the reagent and air bubble in the material per unit time, and improves the flotation efficiency. The stator 5 and the rotor are adjusted according to this. The particle size is between -0.7 and +0.45 mm, and then through this calculation, we can see the area it can be dispersed, how much area it can occupy in the entire volume, the proportion it occupies, its particle size distribution, and then its centrifugal force to calculate it. The lower impeller adopts a new impeller cover 43, which is effectively combined with the stirring impeller 42. The increased aeration can make up for the insufficient air intake. The lower impeller can effectively increase the stirring force, which can take into account both the air intake and the stirring effect, and the number of air inlet holes 41 is increased. The gas is thrown out with the centrifugal force and mixed with the medicine and materials.

[0036] The bubble scraping device 2 comprises a connecting pipe 21 , which is fixedly connected to the top surface of the machine tank 1 , and an air inlet pipe 22 is fixedly connected to the bottom surface of the connecting pipe 21 .

[0037] The medicine pipe 23 is a new air intake structure that can flexibly control the air intake amount. One end of the air intake pipe 22 is fixedly connected to the surface of the connecting pipe 21 inside the machine slot 1 through the top of the machine slot 1.

[0038] The medicine tube 23 is fixedly connected to the outer surface of the connecting pipe 21 , and the air inlet 41 is fixedly installed at the bottom of the connecting pipe 21 .

[0039] The air inlet pipe 22 is L-shaped, and the top is fixedly mounted on the outer surface of the top of the machine tank 1 , and the reagent can be added into the inside of the machine tank 1 through the top of the air inlet pipe 22 .

[0040] The driving assembly 3 includes a bearing seat 31, which is fixedly installed on the top of the connecting pipe 21. The top of the bearing seat 31 is fixedly connected to a first belt 32, and the bottom of the other end of the first belt 32 is fixedly connected to a stirring motor 33.

[0041] A support plate is fixedly connected to the top of the machine tank 1, and the stirring motor 33 is fixedly installed on the surface of the support plate. The first belt 32 is a large and a small pulley connected by a belt meshing. The larger pulley is fixedly installed on the top of the bearing seat 31, and the smaller pulley is fixedly installed on the top of the stirring motor 33. The stirring impeller 42 is driven to rotate through the first belt 32 and the bearing seat 31, and has a deceleration effect.

[0042] The bubble scraping assembly 6 includes a bubble scraping plate 61 , which is movably mounted on the inner surface of the top of the machine tank 1 , and one end of the bubble scraping plate 61 is fixedly connected to a second belt 62 .

[0043] The second belt 62 is a large and a small pulley connected by a belt meshing, the larger pulley is fixedly installed on the right end of the bubble scraping plate 61, and the smaller pulley is fixedly installed on the right end of the bubble scraping motor 63.

[0044] A bubble scraping motor 63 is fixedly connected to the surface of the other end of the second belt 62 , and the bubble scraping motor 63 is fixedly mounted on the outer surface of the top of the machine tank 1 .

[0045] The stirring impeller 42 is driven by the second belt 62 to rotate and has a decelerating effect at the same time, and the bubble scraper 61 rotates to discharge and form clean coal foam.

[0046] The working principle of the new quartz sand flotation machine provided by the utility model is as follows:

[0047] After the quartz sand and the reagent are fully mixed, they are fed into the bottom of the machine tank 1 through the air inlet pipe 22. After the stirring motor 33 is started, the stirring impeller 42 is driven to rotate through the first belt 32 and the bearing seat 31, and a negative pressure is formed in the wheel cavity, so that the slurry under the bottom of the tank and in the tank enter the mixing zone through the lower suction port and the upper suction port of the stirring impeller 42 respectively, and the air enters the mixing zone along the reagent pipe 23. The slurry, air and reagent are mixed here. Under the action of the centrifugal force of the stirring impeller 42, the mixed slurry enters the mineralization zone, and the air forms bubbles and is crushed, and fully contacts with the coal particles to form mineralized bubbles. Under the action of the stator 5 and the impeller cover plate 43, the air is evenly distributed in the cross section of the internal tank body of the machine tank 1, and moves upward into the separation zone, enriched to form a foam layer, and the foam scraping motor 63 drives the foam scraping plate 61 to rotate through the second belt 62 to discharge it, forming clean coal foam.

[0048] Compared with the related art, the new quartz sand flotation machine provided by the utility model has the following beneficial effects:

[0049] The utility model provides a novel flotation machine for quartz sand, which reduces the path of foam carrying concentrate by reducing the depth of the slot of the machine slot 1, enlarges the stirring impeller 42 and the impeller cover plate 43, increases the distribution area of ​​the reagent and the bubble in the material per unit time, and effectively combines the two. The increased aeration can make up for the insufficient air intake, and the lower stirring impeller 42 can effectively increase the stirring force, so that both the air intake and the stirring effect can be taken into account.

[0050] The above description is only an embodiment of the present invention, and does not limit the patent scope of the present invention. Any equivalent structure or equivalent process transformation made by using the contents of the specification and drawings of the present invention, or directly or indirectly applied in other related technical fields, are also included in the patent protection scope of the present invention.

Claims

1. A new type of quartz sand flotation machine, characterized by: include: A machine slot, wherein the machine slot is shallow and a bubble scraping device is provided on the surface of the machine slot; A driving assembly, wherein the driving assembly is arranged on the top of the scraping device; A mixing and stirring component, the mixing and stirring component is arranged inside the machine tank, the mixing and stirring component includes an air inlet hole, the air inlet hole is fixedly installed at the bottom of the scraping device, the number of the air inlet holes is multiple, the outer surface of the air inlet hole is fixedly connected to a stirring impeller, and the stirring impeller is provided with a blade with an enlarged diameter; An impeller cover plate, the impeller cover plate is fixedly mounted on the top of the stirring impeller, and the impeller cover plate is arranged with an enlarged diameter; A stator, the stator being fixedly mounted on the outer surface of the stirring impeller; A scraping bubble component is arranged on the surface of the machine slot.

2. The new type of quartz sand flotation machine according to claim 1 is characterized in that: The bubble scraping device comprises a connecting pipe, which is fixedly connected to the surface of the top of the machine tank, and an air inlet pipe is fixedly connected to the surface of the connecting pipe close to the bottom.

3. The new type of quartz sand flotation machine according to claim 2 is characterized in that: The outer surface of the connecting pipe is fixedly connected with a medicine tube, and the bottom of the connecting pipe is fixedly installed with the air inlet hole.

4. The new type of quartz sand flotation machine according to claim 2 is characterized in that: The driving assembly includes a bearing seat, which is fixedly installed on the top of the connecting pipe. The top of the bearing seat is fixedly connected to a first belt, and the bottom of the other end of the first belt is fixedly connected to a stirring motor.

5. The new type of quartz sand flotation machine according to claim 1 is characterized in that: The bubble scraping assembly comprises a bubble scraping plate, which is movably mounted on the inner surface of the top of the machine slot, and one end of the bubble scraping plate is fixedly connected to a second belt.

6. The new type of quartz sand flotation machine according to claim 5 is characterized in that: A bubble scraping motor is fixedly connected to the surface of the other end of the second belt, and the bubble scraping motor is fixedly mounted on the outer surface of the top of the machine slot.