Coating feeding mechanism for automobile radiator production
By designing a coating and loading mechanism for automotive radiator production, the problems of high costs, high labor intensity and easy workpiece drop during manual handling and coating are solved, and automatic loading and unloading and rotation adjustment are realized, improving the functionality and practicality of the equipment.
Patent Information
- Application Number
- CN202421634179.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-11
- Publication Date
- 2025-05-13
- Estimated Expiration
- 2034-07-11
AI Technical Summary
During the production and processing of automobile radiator, manual flux coating and workpiece handling are carried out, resulting in high labor costs, high labor intensity, easy workpiece drop, quality impact, and personal safety hazards, and difficult subsequent placement of workpieces, poor functionality.
A coating and loading mechanism for production of automobile radiator is designed, including a support frame, a transverse screw moving mechanism, a hollow rotating platform, a rotating driving mechanism and a clamping mechanism, which can automatically complete the loading and unloading of workpieces and adapt to workpieces of different specifications and sizes.
The convenience and stability of the workpiece loading and unloading process is achieved, labor costs are reduced, the functionality and practicality of the equipment are improved, and the safety and quality of the workpiece are ensured.
Smart Images
Figure CN222855746U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of radiator processing, in particular to a coating and feeding mechanism for automobile radiator production. Background Art
[0002] The car radiator belongs to the car cooling system. The coolant flows in the radiator core, and the air passes outside the radiator core. The hot coolant becomes colder due to the heat dissipation to the air, and the cold air heats up due to absorbing the heat dissipated by the coolant. Therefore, the radiator is a heat exchanger, and the quality of its heat dissipation performance directly affects the power effect of the car engine.
[0003] At present, in the production and processing industry of automobile radiators, the joints of the brazing radiator water pipe and the main plate need to be sprayed with concentrated flux before welding to ensure the smooth progress of subsequent welding processing; for the flux coating process on the workpiece, most of the workpieces are manually transported to the processing table or conveying equipment, and after the workpiece is coated with the flux, it is manually transported down. In this processing process, on the one hand, a large amount of manpower cost is consumed, the labor intensity is high, it is time-consuming and labor-intensive, and the work progress is limited. On the other hand, in the process of manual transport of workpieces, the workpieces are prone to fall and affect their quality, and the personal safety of workers cannot be better guaranteed. In addition, for the workpieces coated with the flux, manual transport is easy to bring inconvenience to the workers, and considering the comprehensive coating of some workpieces, they will be turned over during the coating process. For the unloading process after the workpiece is loaded, the subsequent placement process of the workpiece also causes certain troubles to the workers, and the functionality is poor and cannot effectively meet the use requirements. Utility Model Content
[0004] In view of the technical problems existing in the above-mentioned radiator flux coating and feeding process, the utility model proposes a coating and feeding mechanism for automobile radiator production that is reasonably designed, simple in structure, convenient to process and can replace manual work to complete the loading and unloading process of the workpiece to be processed. On the one hand, it can adapt to workpieces of different specifications and sizes to complete the picking and placing of the workpieces, fully improving the functionality of the device and equipment, saving time, labor and cost; on the other hand, it can drive the workpiece to realize rotation adjustment according to different usage requirements, provide a prerequisite for the subsequent convenient placement of the workpiece, ensure the practicality of the device and equipment, and effectively meet the usage requirements.
[0005] In order to achieve the above-mentioned purpose, the technical solution adopted by the utility model is a coating and feeding mechanism for automobile radiator production, including a support frame, a transverse screw rod moving mechanism is arranged on the support frame, a carrier is arranged on the moving end of the transverse screw rod moving mechanism, a hollow rotating platform is arranged on the carrier, a mounting seat is arranged on the hollow rotating platform, a rotating frame with an obtuse angle design is arranged on the mounting seat, a box body is arranged below the end of the rotating frame, a connecting rod is further arranged between the mounting seat and the box body, ear seats are arranged on the upper side of the mounting seat and below one side of the rotating frame, a rotating drive mechanism is arranged in the box body, a clamping mechanism connected to the rotating drive mechanism is arranged in front of the box body, the clamping mechanism includes a mounting plate, and an adjustment mechanism is arranged on the mounting plate.
[0006] Preferably, the rotation drive mechanism includes a stand established inside the box body, a support plate is provided on the stand, an active rod is provided in the support plate, a first gear is provided on one side of the active rod, a support rod is provided on the lower side of the stand, a bearing seat is provided between the two support rods, a driven rod is provided in the bearing seat, a second gear is provided on the outside of the driven rod, and a rotating disk is provided on the outside of the driven rod and connected to the mounting plate.
[0007] Preferably, the adjustment mechanism includes a concave frame connected to the mounting plate, a transmission gear is arranged at the geometric center of the concave frame, and adjustment plates with concave shapes are respectively arranged on the upper and lower sides of the transmission gear, and a tooth groove meshing with the transmission gear is opened in the adjustment plate, and a clamping rod with an L-shape is arranged on the outer side of the adjustment plate.
[0008] Preferably, a driving cylinder is provided on one side of the mounting plate, an output end of the driving cylinder is connected to the outer side of one of the clamping rods, and drives the adjustment plate to move freely in the longitudinal direction.
[0009] Compared with the prior art, the advantages and positive effects of the utility model are:
[0010] 1. The utility model provides a coating and feeding mechanism for automobile radiator production. Through the hollow rotating platform, it is ensured that the equipment parts can be rotated and adjusted in the horizontal direction, especially the workpieces at different positions can be taken and placed, the convenience of the workpiece loading and unloading process is ensured, and the functionality of use is improved; through the rotating driving mechanism and the clamping mechanism, the former can be used to drive the clamping mechanism to rotate in the circumferential direction to complete the flipping of the workpiece, to ensure the convenience of subsequent stacking, that is, how to take the workpiece and then put it down, to ensure the stability in the storage process, the latter can adapt to workpieces of different specifications and sizes, improve the practicality, and on the other hand, it can ensure the stability of the workpiece in the loading and unloading process, prevent it from offset or falling, and improve the work progress; the device is reasonably designed, simple in structure, easy to process, and can replace manual work to complete the loading and unloading process of the workpiece to be processed. On the one hand, it can adapt to workpieces of different specifications and sizes to complete the picking and placing of the workpiece, fully improve the functionality of the device, save time and effort, and save costs, and on the other hand, it can drive the workpiece to realize rotation adjustment according to different use requirements, provide a prerequisite for the subsequent convenient placement of the workpiece, ensure the practicality of the device, and effectively meet the use requirements. BRIEF DESCRIPTION OF THE DRAWINGS
[0011] In order to more clearly illustrate the technical solutions of the embodiments of the utility model, the following is a brief introduction to the drawings required for use in the description of the embodiments. Obviously, the drawings described below are some embodiments of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without creative labor.
[0012] Figure 1 This is a schematic diagram of the structure of a coating and feeding mechanism for automobile radiator production;
[0013] Figure 2 This is a structural front view of a coating and feeding mechanism for automobile radiator production;
[0014] Figure 3 A schematic diagram of a portion of the internal structure of the rotary drive mechanism provided by the utility model;
[0015] Figure 4 A schematic diagram of a portion of the internal structure of the adjustment mechanism provided by the utility model;
[0016] In the above figures, 1, support frame; 2, horizontal screw moving mechanism; 3, carrier; 4, hollow rotating platform; 5, mounting seat; 6, rotating frame; 7, box body; 8, connecting rod; 9, ear seat; 10, rotating drive mechanism; 101, stand; 102, support plate; 103, active rod; 104, first gear; 105, support rod; 106, bearing seat; 107, driven rod; 108, second gear; 109, rotating disk; 11, clamping mechanism; 111, mounting plate; 12, adjusting mechanism; 121, concave frame; 122, transmission gear; 123, adjusting plate; 1231, tooth groove; 124, clamping rod; 125, driving cylinder. DETAILED DESCRIPTION
[0017] In order to more clearly understand the above-mentioned purpose, features and advantages of the utility model, the utility model is further described below in conjunction with the accompanying drawings and embodiments. It should be noted that the embodiments of the present application and the features in the embodiments can be combined with each other without conflict.
[0018] In the following description, many specific details are set forth to facilitate a full understanding of the present invention. However, the present invention may also be implemented in other ways than those described herein. Therefore, the present invention is not limited to the specific embodiments of the following disclosure.
[0019] Examples, such as Figure 1 to Figure 4As shown, a coating and feeding mechanism for automobile radiator production includes a support frame 1, which provides convenient conditions for the establishment and installation of equipment components to ensure the stability of their position and ensure the smooth progress of production and processing work; a transverse screw moving mechanism 2 is arranged on the support frame 1, and the purpose of the transverse screw moving mechanism 2 is to provide convenience for the horizontal position of the clamping mechanism 11, especially to ensure that the clamped workpiece can be placed on the coating assembly, so as to ensure the effective progress of subsequent production and processing work; further, a carrier 3 is arranged on the moving end of the transverse screw moving mechanism 2 to ensure The effective establishment of each equipment component improves its stability. A hollow rotating platform 4 is arranged on the carrier 3, which can drive the equipment components to rotate in a circumferential direction, ensure the effective loading and unloading of the workpiece, and at the same time complete the clamping of the workpiece in multiple positions, thereby improving the working process. Further, a mounting seat 5 is arranged on the hollow rotating platform 4, a rotating frame 6 designed in an obtuse angle is arranged on the mounting seat 5, a box body 7 is arranged below the end of the rotating frame 6, a connecting rod 8 is also arranged between the mounting seat 5 and the box body 7, and an ear seat 9 is arranged on one side of the mounting seat 5 and below one side of the rotating frame 6, wherein, in position A telescopic cylinder (not shown in the figure) is set on the ear seat 9 of the mounting seat 5 and the rotating frame 6, and its function is to provide effective driving power for the rotation of the rotating frame 6, ensure the realization of the workpiece clamping and feeding action, ensure the progress of production and processing work, and meet the use requirements. That is to say: the telescopic cylinder can be used to drive the rotating frame 6 to rotate counterclockwise or clockwise relative to the mounting seat 5, which not only provides convenient conditions for the workpiece to be taken and clamped, but also brings prerequisites for the workpiece to be placed on the coating equipment, greatly improving the functionality of the device and effectively meeting the use requirements; the box body 7 is inside A rotation drive mechanism 10 is provided, and a clamping mechanism 11 connected to the rotation drive mechanism 10 is provided in front of the box body 7. The clamping mechanism 11 includes a mounting plate 111, and an adjustment mechanism 12 is provided on the mounting plate 111. Further, the function of the rotation drive mechanism 10 is to provide a certain driving power for the clamping mechanism 11 to drive it to rotate in the circumferential direction, providing a prerequisite for the flipping of the workpiece. The adjustment mechanism 12 set up by the clamping mechanism 11 can be adapted to clamp workpieces of different specifications and sizes, fully guarantee the practicability of the equipment, improve the working process, and meet the use requirements;
[0020] In the above process: by setting the hollow rotating platform 4, it is ensured that the equipment parts can be rotated and adjusted in the horizontal direction, especially the workpieces at different positions can be taken and placed, the convenience of the workpiece loading and unloading process is ensured, and the functionality of use is improved; by setting the rotating drive mechanism 10 and the clamping mechanism 11, the former can be used to drive the clamping mechanism 11 to rotate in the circumferential direction to complete the flipping of the workpiece, ensuring the convenience of subsequent stacking, that is, how to take the workpiece and then put it down, to ensure the stability during the storage process, the latter can adapt to workpieces of different specifications and sizes on the one hand, improve practicality, on the other hand, it ensures the stability of the workpiece during the loading and unloading process, prevents it from offset or falling, and improves the work progress; the device is reasonably designed, simple in structure, easy to process and can replace manual work to complete the loading and unloading process of the workpiece to be processed. On the one hand, it can adapt to workpieces of different specifications and sizes to complete the picking and placing of the workpiece, fully improve the functionality of the device, save time and effort, and save costs, on the other hand, it can drive the workpiece to achieve rotation adjustment according to different use requirements, provide a prerequisite for the subsequent convenient placement of the workpiece, ensure the practicality of the device, and effectively meet the use requirements.
[0021] In order to realize the rotation adjustment of the adjustment mechanism 12 in the circumferential direction, the rotation drive mechanism 10 includes a stand 101 set up on the inner side of the box body 7, a support plate 102 is set on the stand 101, an active rod 103 is set in the support plate 102, a first gear 104 is set on one side of the active rod 103, a support rod 105 is set on the lower side of the stand 101, a bearing seat 106 is set between the two support rods 105, a driven rod 107 is set in the bearing seat 106, a second gear 108 is set on the outer side of the driven rod 107, and a rotating disk 109 is set on the outer side of the driven rod 107 and connected to the mounting plate 111 , specifically described as: a driving motor is arranged on one side of the support plate 102, and its output end is connected to the active rod 103, and a transmission chain is set up between the first gear 104 and the second gear 108 to ensure the effective transmission of the driving power. In this way, when the active rod 103 rotates, the driving power acts on the driven rod 107 and drives the rotating disk 109 to rotate in the circumferential direction, thereby providing convenient conditions for the adjustment mechanism 12 to flip the workpiece after clamping the workpiece, which also provides a prerequisite for the subsequent placement of the workpiece, fully guarantees the functionality of the device and effectively meets the use requirements.
[0022] In order to ensure that the device can adapt to workpieces of different specifications and sizes for clamping and loading, the adjustment mechanism 12 includes a concave frame 121 connected to the mounting plate 111, a transmission gear 122 is arranged at the geometric center of the concave frame 121, and an adjustment plate 123 designed in a concave shape is arranged on the upper and lower sides of the transmission gear 122, respectively, and a tooth groove 1231 meshing with the transmission gear 122 is opened in the adjustment plate 123, and a clamping rod 124 designed in an L shape is arranged on the outer side of the adjustment plate 123. Specifically, as for the connection between the established adjustment plate 123 and the concave frame 121, it can be A limit strip is set on the inner side, and a dovetail groove is opened on the adjustment plate 123 to achieve a stable connection between the two and prevent them from falling off, and also facilitate the subsequent movement and adjustment of the adjustment plate 123 to ensure its smoothness. Furthermore, one of the adjustment plates 123 receives the driving power and uses the tooth groove 1231 to make the transmission gear 122 rotate and act on the other adjustment plate 123, so that the upper and lower adjustment plates 123 can be moved and adjusted in the horizontal direction, which provides a prerequisite for the subsequent movement of the clamping rod 124 in the direction of approaching or moving away, and ensures the use requirements.
[0023] In order to effectively provide driving power to the adjusting mechanism 12, a driving cylinder 125 is provided on one side of the mounting plate 111. The output end of the driving cylinder 125 is connected to the outer side of one of the clamping rods 124, and drives the adjusting plate 123 to move freely in the longitudinal direction. Specifically, it is described as follows: by controlling the extension and contraction of the driving cylinder 125, the power acts on the clamping rod 124, and the clamping rod 124 is connected to the adjusting plate 123. In this way, the driving power can act on the adjusting plate 123, and by utilizing the engagement between the adjusting plate 123 and the transmission gear 122, the upper and lower adjusting plates 123 are driven to move, thereby adjusting the clamping range, providing convenient conditions for the subsequent clamping of workpieces, and meeting the use requirements.
[0024] The above description is only a preferred embodiment of the present invention and does not limit the present invention in other forms. Any technician familiar with the profession may use the technical content disclosed above to change or modify it into an equivalent embodiment with equivalent changes and apply it to other fields. However, any simple modification, equivalent change and modification made to the above embodiment based on the technical essence of the present invention without departing from the content of the technical solution of the present invention still falls within the protection scope of the technical solution of the present invention.
Claims
1. A coating and feeding mechanism for automobile radiator production, comprising a support frame, characterized in that: The support frame is provided with a transverse screw rod moving mechanism, a carrier is provided on the moving end of the transverse screw rod moving mechanism, a hollow rotating platform is provided on the carrier, a mounting seat is provided on the hollow rotating platform, a rotating frame designed in an obtuse angle is provided on the mounting seat, a box is provided below the end of the rotating frame, a connecting rod is further provided between the mounting seat and the box, ear seats are provided on one side above the mounting seat and below one side of the rotating frame, a rotating drive mechanism is provided in the box, a clamping mechanism connected to the rotating drive mechanism is provided in front of the box, the clamping mechanism includes a mounting plate, and an adjustment mechanism is provided on the mounting plate.
2. A coating and feeding mechanism for automobile radiator production according to claim 1, characterized in that: The rotation drive mechanism includes a stand set up inside the box body, a support plate is arranged on the stand, an active rod is arranged in the support plate, a first gear is arranged on one side of the active rod, a support rod is arranged on the lower side of the stand, a bearing seat is arranged between the two support rods, a driven rod is arranged in the bearing seat, a second gear is arranged on the outside of the driven rod, and a rotating disk is arranged on the outside of the driven rod and connected to the mounting plate.
3. A coating and feeding mechanism for automobile radiator production according to claim 2, characterized in that: The adjustment mechanism includes a concave frame connected to the mounting plate, a transmission gear is arranged at the geometric center of the concave frame, and adjustment plates designed in a concave shape are respectively arranged on the upper and lower sides of the transmission gear. A tooth groove meshing with the transmission gear is opened in the adjustment plate, and a clamping rod designed in an L shape is arranged on the outer side of the adjustment plate.
4. A coating and feeding mechanism for automobile radiator production according to claim 3, characterized in that: A driving cylinder is arranged on one side of the mounting plate, and an output end of the driving cylinder is connected to the outer side of one of the clamping rods, and drives the adjustment plate to realize free movement in the longitudinal direction.