Material bottling amount detection device

By introducing error-proof components into the material bottling volume detection device, and using the method of horizontally pushing the material bottle, the freeze-dried powder is evenly distributed in the bottle body, solving the problem of the shaking and inclination of the freeze-dried powder affecting the detection accuracy, and achieving higher detection accuracy and reliability.

CN222856035UActive Publication Date: 2025-05-13FUJIAN LONGSHENG BIOLOGICAL TECH CO LTD
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Patent Information

Application Number
CN202421685828.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-17
Publication Date
2025-05-13
Estimated Expiration
2034-07-17

AI Technical Summary

Technical Problem

Freeze-dried powder is easily disturbed and tilted during the conveying process after filling, which affects the accuracy of laser detection.

Method used

A material bottling volume detection device is designed, including a detection component and an error-proof component. The detection component detects the bottling volume through a laser sensor, and the error-proof component pushes the material bottle horizontally to shake the particles and powder inside it to avoid detection errors.

Benefits of technology

It effectively avoids detection errors caused by uneven distribution of freeze-dried powder in the bottle, and improves the accuracy and reliability of bottling volume detection.

✦ Generated by Eureka AI based on patent content.

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    Figure CN222856035U_ABST
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Abstract

The utility model relates to the technical field of cosmetic production, in particular to a material bottling amount detection device which comprises a belt conveyor, a rack, a detection assembly and an error prevention assembly, the two sides of the belt conveyor are used for being connected with the rack, and the rack is connected with the detection assembly. According to the utility model, the detection assembly detects the material bottles on the belt conveyor in the use state, the qualified material bottles and the unqualified material bottles are classified and conveyed to the next process through the belt conveyor, and the error prevention assembly is located at the upstream position of the belt conveyor. The error prevention assembly can push the material bottle to move in the horizontal direction in the using state, so that particles and powder in the bottle shake to be gradually flush in the downward moving process of the material bottle, and the detection error of the detection assembly caused by protruding and inclining of part of materials is avoided.
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Description

Technical Field

[0001] The utility model relates to the technical field of cosmetic production, in particular to a material bottling quantity detection device. Background Art

[0002] Freeze-dried powder is made by pre-freezing the water in the liquid medicine using the vacuum freeze drying method of a freeze dryer, and then sublimating the frozen water in the liquid medicine in a vacuum sterile environment to obtain freeze-dried powder. In short, the water in the liquid medicine is drained in a low temperature environment to retain its original medicinal effect.

[0003] After searching, Chinese patent announcement number CN208187501U discloses an online detection and sorting device for bottling quantity, including a conveyor belt arranged on a frame, and bracket bodies are respectively arranged on the frames on both sides of the conveyor belt, and laser transmitters and laser receivers are respectively installed on the two bracket bodies, and the laser transmitters and laser receivers are arranged relative to each other, and the installation positions of the laser transmitters and laser receivers on the bracket bodies can be adjusted up and down; along the conveying direction of the conveyor belt, a push plate and its driving mechanism are also installed on the frame located downstream of the bracket body; the signal input end of the control unit is connected to the laser transmitter and the laser receiver, and the signal output end of the control unit is connected to the driving mechanism to control the operation of the driving mechanism. The utility model can directly sort out bottles with unqualified bottling quantity on the conveyor belt in a timely manner by arranging a laser transmitter and a laser receiver for detecting bottling quantity on the conveyor belt, and by adding a push plate and its driving mechanism on the conveyor belt, and has strong practicality.

[0004] However, in the above technical solution, only the laser transmitter and the laser receiver are used to illuminate the bottle body to measure the filling amount. However, after the filling is completed, the freeze-dried powder is disturbed by the outside world during the transportation process and shakes and tilts, which can easily cause the freeze-dried powder in the bottle to tilt and affect the laser detection. Utility Model Content

[0005] The utility model aims to solve the problems existing in the background technology and propose a device for detecting the amount of material bottled.

[0006] The technical solution of the utility model is as follows: a material bottling quantity detection device comprises a belt conveyor, which is connected to a frame; a detection component, which is arranged above the conveyor belt, the detection component is connected to the frame, and the detection component classifies the material bottles when in use; and two anti-error components are symmetrically arranged, the anti-error components are connected to the frame, and the anti-error components push the material bottles to move horizontally and reciprocatingly when in use.

[0007] Preferably, the frame is connected to symmetrically arranged baffles, the baffles are vertically arranged on the frame, and an adjustment component is provided between the baffles and the frame.

[0008] Preferably, the adjustment assembly includes a fixed block, which is symmetrically arranged and connected to the frame, and a sliding groove is provided on the fixed block; a threaded rod, one end of which is rotatably connected to the fixed block, and the other end of the threaded rod passes through the sliding groove and is connected to an adjustment handle; a sliding block, which is threadedly connected to the threaded rod, and the sliding block is slidably connected to the sliding groove; and a connecting block, which is connected to the sliding block, and one end of the connecting block is connected to the baffle.

[0009] Preferably, the detection component includes a telescopic device, which is connected to the frame, and the telescopic end of the telescopic device is above the belt conveyor; a push plate, which is detachably connected to the telescopic end of the telescopic device; and a laser sensor, which is connected to the frame, and the laser sensor is electrically connected to the telescopic device.

[0010] Preferably, the laser sensor comprises a transmitter and a receiver, and the transmitter and the receiver are symmetrically arranged on both sides of the conveyor belt.

[0011] Preferably, the anti-error component includes a driving device, a plurality of which are symmetrically arranged, and the driving device is connected to the baffle; a rotating shaft, which is arranged in a horizontal direction with the driving device, and one end of the rotating shaft is transmission-connected to the output end of the driving device; a cam, which is connected to one end of the rotating shaft, and the cam is slidably connected to a through groove provided on the baffle; a movable plate, the number of which corresponds to the baffle, the movable plate is arranged parallel to the baffle, and the side wall of the movable plate is slidably connected to the cam; and a plurality of elastic members, which are evenly distributed at equal intervals, and the two ends of the elastic members are respectively connected to the movable plate and the baffle.

[0012] Preferably, one end of the movable plate is connected to a guide plate.

[0013] Preferably, buffer pads are connected to both sides of the movable plate.

[0014] Preferably, a partition is provided above the belt conveyor, the partition is connected to a support frame, and the support frame is connected to the frame.

[0015] Compared with the prior art, the above technical solution of the utility model has the following beneficial technical effects:

[0016] In the utility model, the detection component detects the material bottles on the belt conveyor when in use, and classifies the qualified material bottles and the unqualified material bottles and conveys them to the next process through the belt conveyor. The error prevention component is located at the upstream position of the belt conveyor. The error prevention component will push the material bottle to move horizontally when in use, so that the particles and powder in the bottle will shake and gradually level them during the downward movement of the material bottle, thereby avoiding the protrusion and tilt of part of the material causing the detection component to have a detection error. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 It is a three-dimensional diagram of the utility model;

[0018] Figure 2Based Figure 1 A magnified view of the structure at A;

[0019] Figure 3 Based Figure 1 A magnified view of the structure at B;

[0020] Figure 4 for Figure 1 Schematic cross-sectional view of .

[0021] Figure numerals: 1. belt conveyor; 2. frame; 3. baffle; 4. fixed block; 5. sliding groove; 6. threaded rod; 7. adjusting handle; 8. sliding block; 9. connecting block; 10. telescopic device; 11. push plate; 12. laser sensor; 13. transmitter; 14. receiver; 15. driving device; 16. rotating shaft; 17. cam; 18. moving plate; 19. elastic member; 20. guide plate; 21. buffer pad; 22. partition; 23. support frame. DETAILED DESCRIPTION

[0022] Embodiment 1

[0023] like Figure 1-Figure 4 As shown, a material bottling amount detection device proposed by the utility model includes a belt conveyor 1, a frame 2, a detection component and an error prevention component, and both sides of the belt conveyor 1 are used to connect the frame 2;

[0024] A partition 22 is provided above the belt conveyor 1, and a support frame 23 is connected to the partition 22, and the support frame 23 is connected to the frame 2; the partition 22 is located downstream of the belt conveyor 1, and the material bottles are pushed after being screened by the detection component, and the qualified and unqualified products are classified through the partition 22 for later centralized processing.

[0025] The frame 2 is connected with a detection component; when in use, the detection component detects the material bottles on the belt conveyor 1, and qualified material bottles and unqualified material bottles are classified; a symmetrically arranged anti-error component is connected to the frame 2; the anti-error component is located upstream of the belt conveyor 1, and when in use, the anti-error component will push the material bottle to move horizontally, thereby driving the particles and powder in the material bottle to shake and gradually level them, thereby avoiding detection errors caused by the protrusion and tilt of some materials.

[0026] Embodiment 2

[0027] like Figure 4 As shown, the utility model proposes a material bottling amount detection device. Compared with the first embodiment, the present embodiment records the detailed structure of the frame 2, and the frame 2 is connected with symmetrically arranged baffles 3, and an adjustment component is provided between the baffles 3 and the frame 2; when in use, the adjustment component can adjust the distance between the two baffles 3, so as to detect bottles of different specifications.

[0028] The adjusting assembly includes a fixed block 4, a threaded rod 6, an adjusting handle 7, a sliding block 8 and a connecting block 9. The fixed block 4 is connected to the frame 2. The upper end surface of the fixed block 4 is used to open a sliding groove 5. One end of the threaded rod 6 is rotatably connected in the sliding groove 5 through a bearing. The other end of the threaded rod 6 passes through the sliding groove 5 and is connected to the adjusting handle 7. The sliding block 8 is threadedly connected to the threaded rod 6. The upper end surface of the sliding block 8 is used to connect to the connecting block 9.

[0029] Embodiment 3

[0030] like Figure 1 As shown, a material bottling amount detection device proposed by the utility model, compared with the second embodiment, the detailed structure of the detection component is recorded in this embodiment, and the detection component includes a telescopic device 10, a push plate 11 and a laser sensor 12, the telescopic device 10 is connected to the frame 2; the lower end surface of the telescopic device 10 is connected to the mounting plate, the mounting plate is connected to the frame 2, and the telescopic device 10 uses a hydraulic cylinder or a cylinder; the output end of the telescopic device 10 is connected to the push plate 11; the push plate 11 is provided with a groove that fits the shape of the material bottle; the laser sensor 12 is connected to the frame 2, and the laser sensor 12 is electrically connected to the telescopic device 10;

[0031] In an optional embodiment, the laser sensor 12 includes a transmitter 13 and a receiver 14, which are symmetrically arranged on both sides of the conveyor belt; the transmitter 13 emits a laser, which is received by the receiver 14. During this period, if the amount of material bottled reaches a certain level, the laser will be blocked and the laser sensor 12 will be triggered to send a signal to control the telescopic device 10.

[0032] Embodiment 4

[0033] like Figure 2-Figure 4 As shown, a material bottling quantity detection device proposed by the utility model, compared with the third embodiment, the detailed structure of the anti-error component is recorded in this embodiment, and the anti-error component includes a driving device 15, a rotating shaft 16, a cam 17, a movable plate 18 and an elastic member 19. The driving device 15 is connected to the side walls of the two baffles 3 away from each other, and the two ends of the rotating shaft 16 are respectively connected to the cam 17 and the output end of the driving device 15; the driving device 15 is an electric motor; the cam 17 is slidably connected to the through groove provided on the baffle 3, the number of movable plates 18 corresponds to the number of baffles 3, the movable plates 18 are arranged parallel to the baffle 3, and the two ends of a plurality of equidistant and evenly distributed elastic members 19 are connected to the movable plates 18 and the baffle 3; the elastic member 19 is selected from but not limited to springs.

[0034] In an optional embodiment, a guide plate 20 is connected to one end of the movable plate 18; the shape of the guide plate 20 should be an eight-shaped or V-shaped shape, and the material bottle is guided by the guide plate 20 to gradually move to the middle position of the movable plate 18 when moving to facilitate the anti-error component to shake and vibrate it.

[0035] In an optional embodiment, buffer pads 21 are connected to both sides of the moving plate 18; the buffer pads 21 are made of a rubber layer or a silicone layer, both of which have a certain elasticity to provide buffering to prevent the moving plate 18 from colliding with the material bottle and causing damage.

[0036] In summary, when the utility model is used, the material bottle filled with freeze-dried powder is transported to the belt conveyor 1 by an external device, and is guided by the guide plate 20 to enter between the movable plates 18. At this time, the output end of the driving device 15 rotates to drive the rotating shaft 16 to rotate, and the cam 17 on the rotating shaft 16 rotates to contact the movable plate 18 through the through groove, and the protrusion on the cam 17 pushes the movable plate 18 to move horizontally. The elastic member 19 can automatically reset the movable plate 18, and the material bottle is pushed by the two movable plates 18 to move horizontally, so that the freeze-dried powder in the bottle is shaken and gradually leveled, so as to avoid the freeze-dried powder in the bottle. The uneven distribution of the bottle body causes measurement errors. The belt conveyor 1 transports the material bottle downstream, and the bottling amount is detected by the laser sensor 12. The transmitter 13 emits light and passes through the material bottle and is received by the receiver 14, and then a signal is sent to control the start and stop of the telescopic device 10. For unqualified products, the telescopic end of the telescopic device 10 drives the push plate 11 to move, and the partition 22 divides the space on the belt conveyor 1 into two paths. The push plate 11 pushes it into a narrower path for centralized processing. Qualified products enter the telescopic device 10 and the telescopic end remains stationary, allowing the material bottle to enter the next process from the wider path.

[0037] The implementation modes of the present invention are described in detail above in conjunction with the accompanying drawings, but the present invention is not limited thereto, and various changes can be made within the knowledge scope of technicians in the relevant technical field without departing from the purpose of the present invention.

Claims

1. A material bottling quantity detection device, characterized in that: include A belt conveyor (1) connected to a frame (2); A detection component is arranged above the conveyor belt, the detection component is connected to the frame (2), and the detection component classifies the material bottles when in use; Two anti-error components are symmetrically arranged. The anti-error components are connected to the frame (2). When in use, the anti-error components push the material bottle to move in a horizontal reciprocating manner.

2. A material bottling amount detection device according to claim 1, characterized in that: A symmetrically arranged baffle plate (3) is connected to the frame (2); the baffle plate (3) is vertically arranged on the frame (2); and an adjustment component is arranged between the baffle plate (3) and the frame (2).

3. A material bottling amount detection device according to claim 2, characterized in that: Adjustment components include A fixed block (4) is symmetrically arranged and connected to the frame (2), and a sliding groove (5) is provided on the fixed block (4); A threaded rod (6), one end of which is rotatably connected to the fixed block (4), and the other end of the threaded rod (6) passes through the sliding groove (5) and is connected to an adjustment handle (7); A sliding block (8) is threadedly connected to the threaded rod (6), and the sliding block (8) is slidably connected to the sliding groove (5); A connecting block (9) is connected to the sliding block (8), and one end of the connecting block (9) is connected to the baffle (3).

4. A material bottling amount detection device according to claim 1, characterized in that: The detection components include A telescopic device (10) connected to the frame (2), wherein the telescopic end of the telescopic device (10) is located above the belt conveyor (1); A push plate (11) detachably connected to the telescopic end of the telescopic device (10); A laser sensor (12) is connected to the frame (2), and the laser sensor (12) is electrically connected to the telescopic device (10).

5. A material bottling amount detection device according to claim 4, characterized in that: The laser sensor (12) comprises a transmitter (13) and a receiver (14), and the transmitter (13) and the receiver (14) are symmetrically arranged on both sides of the conveyor belt.

6. A material bottling amount detection device according to claim 2, characterized in that: Anti-error components include A plurality of driving devices (15) are symmetrically arranged, and the driving devices (15) are connected to the baffle (3); A rotating shaft (16) and the driving device (15) are both arranged in a horizontal direction, and one end of the rotating shaft (16) is drivingly connected to the output end of the driving device (15); A cam (17) is connected to one end of the rotating shaft (16), and the cam is slidably connected to a through groove provided on the baffle (3); The number of movable plates (18) corresponds to that of the baffle plates (3), the movable plates (18) and the baffle plates (3) are arranged in parallel, and the side walls of the movable plates (18) are slidably connected to the cams (17); A plurality of elastic members (19) are evenly distributed at equal intervals, and two ends of the elastic members (19) are respectively connected to the moving plate (18) and the baffle (3).

7. A material bottling amount detection device according to claim 6, characterized in that: One end of the movable plate (18) is connected to a guide plate (20).

8. A device for detecting the amount of material bottled according to claim 6, characterized in that: Buffer pads (21) are connected to both sides of the moving plate (18).

9. A material bottling amount detection device according to claim 1, characterized in that: A partition plate (22) is arranged above the belt conveyor (1), a support frame (23) is connected to the partition plate (22), and the support frame (23) is connected to the frame (2).

Citation Information

Patent Citations

  • Bottling volume on -line measuring grading device

    CN208187501U