Spraying table with water flow recycling function

By designing a spray table with water flow recycling, using a rotating cylinder and spray rack structure, combining a combination of mobile scraper and filter mesh, the blind spots and filter mesh problems in cleaning impurities on the copper wire surface are solved, and more efficient cleaning and water flow recycling are achieved.

CN222856072UActive Publication Date: 2025-05-13QINGDAO KINGSMADE COPPER CO LTD
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Patent Information

Application Number
CN202421722676.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-20
Publication Date
2025-05-13
Estimated Expiration
2034-07-20

AI Technical Summary

Technical Problem

The existing spray table has dead corners when cleaning stubborn impurities on the copper wire surface, and the filter screen is prone to clogging, affecting the efficiency of water flow recycling.

Method used

A spray table with water flow recycling is designed, adopting a rotating cylinder and spray rack structure, the nozzle and cleaning brush are distributed equally, and can fully flush the copper wire surface; at the same time, by combining the moving scraper and the filter screen, impurities on the filter screen are cleaned to prevent clogging.

Benefits of technology

The comprehensive cleaning of the copper wire surface is achieved, removing the blind spots of stubborn impurities and improving the cleaning efficiency; at the same time, by effectively cleaning the impurities on the filter, the speed and efficiency of water flow recycling are maintained.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of copper wire processing, in particular to a spraying table with a water flow recycling function, which comprises a shell, a spraying component is arranged on the inner wall of one side of the shell, the bottom of one side of the spraying component is meshed with one side of a driving component, a filtering component is arranged in the middle of the driving component, and the filtering component is arranged on the inner wall of one side of the shell. The bottom of the inner side of the shell is fixedly connected with a water pump, one side of the water pump communicates with one end of a water pipe, the improved spraying table flushes the surface of the copper wire through cooperation of a driving assembly and a spraying assembly, and due to the fact that cleaning brushes and spraying heads are distributed on the outer side of the copper wire at equal angles, the surface of the copper wire can be comprehensively flushed; the impurity removal effect is more comprehensive, impurities on the surface of a filter screen are pushed into impurity grooves in the two sides for temporary storage through a movable scraping plate in the filter assembly, the situation that the filtering speed is affected due to the fact that too many impurities are accumulated on the filter screen is prevented, and after spraying is finished, a bin door is opened, and the impurities in the impurity grooves are cleaned in a unified mode.
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Description

Technical Field

[0001] The utility model relates to the technical field of copper wire processing, in particular to a spraying platform with water flow recycling. Background Art

[0002] Copper wire is widely used in various fields because of its good electrical and thermal conductivity. When the copper wire is processed through a processing station, a spray device is needed to spray the copper wire to remove dirt and grime on the surface of the copper wire for subsequent processing. However, due to the strong adhesion of impurities on the surface of the copper wire, the effect of only flushing with water is limited. Often, some residual impurities remain on the surface of the copper wire after flushing, and the cleaning effect of the copper wire is limited. Therefore, we have launched a spray station with water circulation.

[0003] In the prior art, utility model patent CN219464146U discloses a copper wire processing table with a spraying function, including a processing table, a water storage chamber and a spraying mechanism, and a deflection mechanism extending to the inside of the processing table is arranged on one side. The copper wire processing table with a spraying function, through the deflection mechanism and the brush holder, when the motor is working, the output end of the motor drives the three rotating shafts and the first half gears on the outside thereof to rotate under the action of the pulley and the belt, so that the three second half gears and the inner support shafts rotate together, so that in the process of the first half gear and the second half gear contacting and separating, the spray head and the brush holder can make a reciprocating deflection motion, thereby expanding the spraying area, improving the efficiency of spraying dust removal and dirt removal, and at the same time, the dust and dirt on the surface of the copper wire can be cleaned by the brush holder, thereby further improving the cleaning effect.

[0004] However, the prior art still has the following problems: 1. When the existing spray station is in use, the stubborn impurities on the surface of the copper wire are cleaned by a brush rack and a nozzle, but the brush rack only swings back and forth above the copper wire and cannot clean the surface below the copper wire. The cleaning area is limited and there are cleaning dead corners; 2. The existing spray station can recycle the spray water, but the impurities washed off the copper wire will accumulate on the filter. Over time, the impurities on the filter will clog the filter and affect the water discharge speed. The machine needs to be stopped for manual cleaning, which increases the workload and reduces the speed of copper wire processing. Utility Model Content

[0005] The purpose of the utility model is to provide a spraying station with water circulation to solve the problems raised in the above background technology.

[0006] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a spray station with water circulation, comprising a shell, an inner wall of one side of the shell is provided with a spray assembly, the bottom of one side of the spray assembly is meshed with one side of a driving assembly, a filter assembly is provided in the middle of the driving assembly, a water pump is fixedly connected to the inner bottom of the shell, one side of the water pump is connected to one end of a water pipe, the other end of the water pipe is connected to the top of the spray assembly, and a warehouse door is provided at the bottom of one side of the shell; the spray assembly comprises a rotating cylinder and a spray rack respectively arranged on the inner wall of one side of the shell, the top of the rotating cylinder is connected to a hose, a water storage chamber is provided in the middle of the rotating cylinder, a plurality of spray pipes and a plurality of cleaning brushes are respectively provided in the middle of the spray rack, and a gear ring is fixedly connected to the outer side of one end of the rotating cylinder.

[0007] Preferably, one end of several of the spray pipes close to the central axis of the spray frame is connected to a spray head, and the middle part of several of the spray pipes is movably connected to a rotating ball, and one end of several of the spray pipes away from the spray frame is welded with a water inlet ball.

[0008] Preferably, the water inlet ball is movably connected to the inner wall of the rotating cylinder, and a water inlet hole is provided on a portion of the surface of the water inlet ball located inside the water storage chamber.

[0009] Preferably, the central axes of the rotating cylinder and the spray rack coincide with each other, and one end of the rotating cylinder is rotatably connected to an inner wall of one side of the shell, and the spray rack is welded to the inner wall of the shell.

[0010] Preferably, the driving assembly comprises a motor fixedly connected to one side of the housing, and an output end of the motor passes through the housing, the main bevel gear and the rotating disk in sequence.

[0011] Preferably, a side of the rotating disk away from the motor is rotatably connected to a connecting rod via a connecting shaft, and one end of the connecting rod is rotatably connected to a rack via a connecting shaft.

[0012] Preferably, the rack is slidably connected to the middle part of the guide rod, the guide rod is fixedly connected between the inner walls of the shell, and the rack is meshed with the gear ring.

[0013] Preferably, a secondary bevel gear is meshed on one side of the main bevel gear, a reciprocating screw is fixedly connected to the middle of the secondary bevel gear, and one end of the reciprocating screw away from the secondary bevel gear is rotatably connected to the inner wall of the housing.

[0014] Preferably, the filter assembly comprises two debris grooves fixedly connected to the inner walls on both sides of the shell, a filter screen is provided between the two debris grooves, and a plurality of drainage holes are provided on the bottom surfaces of the two debris grooves.

[0015] Preferably, a movable scraper is attached to the top surface of the filter, the top of the movable scraper is connected to the reciprocating block, the reciprocating block is movably connected to the reciprocating screw, a limiting rod passes through the middle of the movable scraper, and the two ends of the limiting rod are welded to the inner walls of the two sides of the shell.

[0016] Compared with the prior art, the utility model has the following beneficial effects:

[0017] 1. The driving assembly drives the rotating drum to rotate back and forth at a small angle. At this time, the rotating drum drives the internal nozzle to swing back and forth to wash the surface of the copper wire. At the same time, driven by the external traction mechanism, the copper wire will gradually pass through the rotating drum. When the copper wire moves, it will rub against the cleaning brush, thereby brushing off the stubborn impurities on the surface of the copper wire. Because the cleaning brush and the nozzle are evenly distributed on the outside of the copper wire, the surface of the copper wire can be fully washed, and the effect of removing impurities is more comprehensive;

[0018] 2. Use the mobile scraper in the filter assembly to clean the impurities accumulated on the surface of the filter, and push the impurities into the debris grooves on both sides for temporary storage to prevent excessive accumulation of impurities on the filter and affect the filtration speed. After the spraying is completed, open the door to clean the impurities in the debris groove. When the water flow that has completed the copper wire spraying falls on the filter, the impurities in the water flow will be intercepted by the filter, and the water flow that has been filtered by the filter assembly will fall to the bottom of the outer shell, and the water pump at the bottom of the inner side of the outer shell will pump it back through the water pipe into the hose, and finally enter the water storage chamber and be sprayed out again through the nozzle to recycle the water flow. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] Figure 1 It is a schematic diagram of a partial main cross-sectional three-dimensional structure of the utility model;

[0020] Figure 2 This is a schematic diagram of the main three-dimensional structure of the utility model;

[0021] Figure 3 This is a schematic diagram of the three-dimensional structure of the utility model in front view;

[0022] Figure 4 This is a schematic diagram of the three-dimensional structure of the utility model from the left side;

[0023] Figure 5 This is a top view of the three-dimensional structure of the drive assembly of the utility model;

[0024] Figure 6 This is a schematic diagram of the front view cross-section of the three-dimensional structure of the spray assembly of the utility model;

[0025] Figure 7 For this utility model Figure 6 A in the figure is an enlarged schematic diagram of the three-dimensional structure;

[0026] Figure 8 For this utility model Figure 7 The enlarged schematic diagram of the three-dimensional structure is shown in Figure 1.

[0027] In the figure: 1. shell; 2. spray assembly; 201. rotating cylinder; 202. spray rack; 203. hose; 204. water storage chamber; 205. spray pipe; 206. cleaning brush; 207. gear ring; 208. nozzle; 209. rotating ball; 2010. water inlet ball; 3. drive assembly; 301. motor; 302. main bevel gear; 303. rotating disk; 304. connecting rod; 305. rack; 306. guide rod; 307. auxiliary bevel gear; 308. reciprocating screw; 4. filter assembly; 401. debris trough; 402. filter screen; 403. moving scraper; 404. reciprocating block; 405. limit rod; 5. water pump; 6. water pipe; 7. warehouse door. DETAILED DESCRIPTION

[0028] The following will be combined with the accompanying drawings and specific embodiments to clearly and completely describe the technical solution of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of them. Based on the embodiments of the utility model, all other embodiments obtained by ordinary technical personnel in this field without creative work are within the scope of protection of the utility model.

[0029] See also Figures 1 to 8 , the utility model provides the following technical solutions:

[0030] A spray station with water circulation comprises a shell 1, a spray assembly 2 is provided on the inner wall of one side of the shell 1, the bottom of one side of the spray assembly 2 is meshed with one side of a driving assembly 3, a filtering assembly 4 is provided in the middle of the driving assembly 3, a water pump 5 is fixedly connected to the inner bottom of the shell 1, one side of the water pump 5 is connected to one end of a water pipe 6, the other end of the water pipe 6 is connected to the top of the spray assembly 2, and a compartment door 7 is provided at the bottom of one side of the shell 1; the driving assembly 3 increases the power of the copper wire spray device, the filtering assembly 4 filters impurities in the cleaning water, and the water pump 5 draws the water below the filtering assembly 4 to the inside of the rotating cylinder 201 in the spray assembly 2 through the water pipe 6, and sprays it out from the nozzle 208 again, so as to circulate the water.

[0031] In this embodiment, Figure 1 , Figure 3 , Figure 6 , Figure 7 and Figure 8As shown, the spray assembly 2 includes a rotating cylinder 201 and a spray rack 202 respectively arranged on the inner wall of one side of the housing 1, the top of the rotating cylinder 201 is connected to the hose 203, the middle of the rotating cylinder 201 is provided with a water storage chamber 204, the middle of the spray rack 202 is respectively provided with a plurality of spray pipes 205 and a plurality of cleaning brushes 206, one end of the rotating cylinder 201 is fixedly connected to the outer side with a gear ring 207, the central axis of the rotating cylinder 201 and the spray rack 202 coincide, and one end of the rotating cylinder 201 is rotatably connected to the inner wall of one side of the housing 1. Then, the spray rack 202 is welded to the inner wall of the shell 1; the driving component 3 drives the rotating cylinder 201 to reciprocate through the gear ring 207, and the rotation of the rotating cylinder 201 will drive the spray pipe 205 and the cleaning brush 206 to rotate synchronously, so as to change the angle of spraying and brushing, so as to clean the copper wire passing through the middle of the rotating cylinder 201, and there are several cleaning brushes 206, and the several cleaning brushes 206 are equiangularly distributed and cover the surface of the copper wire, so as to brush away impurities on the surface of the copper wire at the axis of the rotating cylinder 201.

[0032] In this embodiment, Figure 6 , Figure 7 and Figure 8 As shown, one end of the plurality of spray pipes 205 close to the central axis of the spray rack 202 is connected to a spray head 208, and the middle of the plurality of spray pipes 205 is movably connected to a rotating ball 209, and one end of the plurality of spray pipes 205 away from the spray rack 202 is welded with a water inlet ball 2010, the water inlet ball 2010 is movably connected to the inner wall of the rotating cylinder 201, and a water inlet hole is opened on the surface of the water inlet ball 2010 located inside the water storage chamber 204; the water inlet hole can The water in the water storage chamber 204 enters the water inlet ball 2010, and then flows into the spray pipe 205 from the water inlet ball 2010, and is finally sprayed out from the nozzle 208 at the end of the spray pipe 205, so as to wash the impurities on the surface of the copper wire. Under the action of the rotating ball 209, the spray pipe 205 can move with the rotating ball 209 as the midpoint when the rotating cylinder 201 moves, so that the nozzle 208 at the end of the spray pipe 205 can swing back and forth for washing.

[0033] In this embodiment, Figure 1 and Figure 5As shown, the driving assembly 3 includes a motor 301 fixedly connected to one side of the housing 1, the output end of the motor 301 sequentially penetrates the housing 1, the main bevel gear 302 and the rotating disk 303, the rotating disk 303 is rotatably connected to a connecting rod 304 on the side away from the motor 301 through a connecting shaft, one end of the connecting rod 304 is rotatably connected to a rack 305 through a connecting shaft, the rack 305 is slidably connected to the middle part of a guide rod 306, the guide rod 306 is fixedly connected between the inner walls of the housing 1, and the rack 305 is meshed with the gear ring 207; the rotating disk 303 is driven to rotate by the motor 301 , and the rotating disk 303 uses the connecting rod 304 to drive the rack 305 to perform linear reciprocating motion along the axial direction of the guide rod 306. At this time, the rack 305 will drive the gear ring 207 meshing with it to rotate back and forth, so that the rotating cylinder 201 can drive the water inlet ball 2010 at the end of the internal spray pipe 205 to swing back and forth. At this time, the water inlet ball 2010 will drive the spray pipe 205 to move with the middle rotating ball 209 as the rotation fulcrum, and the nozzle 208 at the other end of the spray pipe 205 will reciprocate in the opposite direction to the water inlet ball 2010, thereby washing the copper wire.

[0034] In this embodiment, Figure 1 and Figure 5 As shown, a secondary bevel gear 307 is meshed on one side of the main bevel gear 302, and a reciprocating screw 308 is fixedly connected to the middle of the secondary bevel gear 307, and the end of the reciprocating screw 308 away from the secondary bevel gear 307 is rotatably connected to the inner wall of the shell 1; when the motor 301 rotates, it can drive the main bevel gear 302 to rotate at the same time, and when the main bevel gear 302 rotates, it will drive the reciprocating screw 308 to rotate through the secondary bevel gear 307, and when the reciprocating screw 308 rotates, it will drive the moving scraper 403 in the filter assembly 4 to move.

[0035] In this embodiment, Figure 1 , Figure 4 and Figure 5As shown, the filter assembly 4 includes two debris grooves 401 fixedly connected to the inner walls of both sides of the housing 1, a filter screen 402 is provided between the two debris grooves 401, and the bottom surfaces of the two debris grooves 401 are provided with a plurality of drainage holes, a movable scraper 403 is attached to the top surface of the filter screen 402, the top of the movable scraper 403 is connected to the reciprocating block 404, the reciprocating block 404 is movably connected to the reciprocating screw 308, the middle part of the movable scraper 403 passes through a limit rod 405, and the two ends of the limit rod 405 are connected to the inner walls of both sides of the housing 1. Welding; the reciprocating screw 308 is driven to rotate by the driving component 3, and the rotation of the reciprocating screw 308 will drive the reciprocating block 404 to make reciprocating linear motion along the reciprocating screw 308. At this time, the reciprocating block 404 will synchronously drive the movable scraper 403 below to clean the impurities accumulated on the surface of the filter screen 402 back and forth, and push the impurities into the debris grooves 401 on both sides for temporary storage to prevent excessive accumulation of impurities on the filter screen 402 and affect the filtration speed. After the spraying is completed, the warehouse door 7 is opened to uniformly clean the impurities in the debris groove 401.

[0036] like Figure 1-Figure 8 As shown, the working process of the spray station with water circulation described in the utility model is as follows:

[0037] First, the copper wire is passed through the middle of the shell 1 so that the copper wire coincides with the central axis of the rotating cylinder 201, and then the driving component 3 is started to drive the rotating cylinder 201 to rotate back and forth at a small angle. At this time, the rotating cylinder 201 will drive the internal nozzle 208 to swing back and forth to wash the surface of the copper wire. At the same time, driven by the external traction mechanism, the copper wire will gradually pass through the rotating cylinder 201. When the copper wire moves, it will rub against the cleaning brush 206, thereby brushing off the stubborn impurities on the surface of the copper wire. Because the cleaning brush 206 and the nozzle 208 are evenly distributed at equal angles on the outside of the copper wire, the surface of the copper wire can be fully rinsed, and the effect of removing impurities is more comprehensive. The impurities accumulated on the surface of the filter screen 402 are cleaned by the movable scraper 403 in the filtering component 4, and the impurities are pushed into the debris grooves 401 on both sides for temporary storage to prevent excessive impurities accumulated on the filter screen 402 from affecting the filtration speed. After the spraying is completed, the warehouse door 7 is opened to uniformly clean the impurities in the debris groove 401.

[0038] The above shows and describes the basic principle, main features and advantages of the utility model. Technical personnel in this industry should understand that the utility model is not limited by the above embodiments, and the above embodiments and descriptions are only preferred examples of the utility model, and are not used to limit the utility model. Without departing from the spirit and scope of the utility model, the utility model will have various changes and improvements, and these changes and improvements fall within the scope of the utility model to be protected.

Claims

1. A spray station with water circulation, comprising a housing (1), characterized in that: A spray assembly (2) is provided on the inner wall of one side of the housing (1); the bottom of one side of the spray assembly (2) is meshed with one side of the drive assembly (3); a filter assembly (4) is provided in the middle of the drive assembly (3); a water pump (5) is fixedly connected to the bottom of the inner side of the housing (1); one side of the water pump (5) is connected to one end of a water pipe (6); the other end of the water pipe (6) is connected to the top of the spray assembly (2); and a compartment door (7) is provided on the bottom of one side of the housing (1); The spray assembly (2) comprises a rotating cylinder (201) and a spray rack (202) respectively arranged on the inner wall of one side of the housing (1); the top end of the rotating cylinder (201) is connected to a hose (203); a water storage chamber (204) is provided in the middle of the rotating cylinder (201); a plurality of spray pipes (205) and a plurality of cleaning brushes (206) are respectively provided in the middle of the spray rack (202); and a gear ring (207) is fixedly connected to the outer side of one end of the rotating cylinder (201).

2. A spray station with water circulation according to claim 1, characterized in that: One end of the plurality of spray pipes (205) close to the central axis of the spray frame (202) is connected to a spray head (208), and the middle of the plurality of spray pipes (205) is movably connected to a rotating ball (209), and one end of the plurality of spray pipes (205) away from the spray frame (202) is welded with a water inlet ball (2010).

3. A spray station with water circulation according to claim 2, characterized in that: The water inlet ball (2010) is movably connected to the inner wall of the rotating cylinder (201), and a water inlet hole is provided on a portion of the surface of the water inlet ball (2010) located inside the water storage chamber (204).

4. A spray station with water circulation according to claim 1, characterized in that: The central axes of the rotating cylinder (201) and the spray rack (202) coincide with each other, and one end of the rotating cylinder (201) is rotatably connected to an inner wall of one side of the outer shell (1), while the spray rack (202) is welded to the inner wall of the outer shell (1).

5. A spray station with water circulation according to claim 1, characterized in that: The driving assembly (3) comprises a motor (301) fixedly connected to one side of the housing (1), and an output end of the motor (301) passes through the housing (1), a main bevel gear (302) and a rotating disk (303) in sequence.

6. A spray station with water circulation according to claim 5, characterized in that: A side of the rotating disk (303) away from the motor (301) is rotatably connected to a connecting rod (304) via a connecting shaft, and one end of the connecting rod (304) is rotatably connected to a rack (305) via a connecting shaft.

7. A spray station with water circulation according to claim 6, characterized in that: The rack (305) is slidably connected to the middle part of the guide rod (306), the guide rod (306) is fixedly connected between the inner walls of the housing (1), and the rack (305) is meshed with the gear ring (207).

8. The spray station with water circulation according to claim 5, characterized in that: A secondary bevel gear (307) is meshed with one side of the main bevel gear (302), a reciprocating screw (308) is fixedly connected to the middle of the secondary bevel gear (307), and an end of the reciprocating screw (308) away from the secondary bevel gear (307) is rotatably connected to the inner wall of the housing (1).

9. A spray station with water circulation according to claim 1, characterized in that: The filter assembly (4) comprises two debris grooves (401) fixedly connected to the inner walls on both sides of the housing (1), a filter screen (402) is provided between the two debris grooves (401), and a plurality of drainage holes are provided on the bottom surfaces of the two debris grooves (401).

10. A spray station with water circulation according to claim 9, characterized in that: A movable scraper (403) is attached to the top surface of the filter screen (402); the top of the movable scraper (403) is connected to a reciprocating block (404); the reciprocating block (404) and the reciprocating screw (308) are movably connected; a limiting rod (405) passes through the middle of the movable scraper (403); and both ends of the limiting rod (405) are welded to the inner walls of both sides of the outer shell (1).