Steel cleaning machine

By designing a steel cleaning machine with removable cleaning components and speed adjustment mechanism, the problem of the inability to disassemble and speed adjustment of the cleaning device in the prior art is solved, and efficient surface cleaning of the wire rope is achieved.

CN222856083UActive Publication Date: 2025-05-13CHANGSHU LONGTENG ROLLING ELEMENT CO LTD
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Patent Information

Application Number
CN202421489316.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-27
Publication Date
2025-05-13
Estimated Expiration
2034-06-27

AI Technical Summary

Technical Problem

The existing wire rope cleaning machine cannot disassemble the cleaning device, cannot adjust the operating speed of the cleaning device according to the moving speed of the wire rope, and cannot effectively clean impurities on the surface of the wire rope.

Method used

A steel cleaning machine is designed, including a cleaning machine equipment body, a detachable cleaning assembly and a speed adjustment mechanism. The cleaning assembly consists of a driving assembly and a detachable assembly. The driving assembly is driven by a servo motor and a synchronous belt assembly. The speed adjustment mechanism monitors and adjusts the cleaning speed through a central control module, a speed detection module and a dust detection module.

Benefits of technology

The detachability and speed adjustment function of the cleaning device are realized, and the impurities on the surface of the wire rope can be effectively cleaned, improving the cleaning efficiency.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a steel cleaning machine, which belongs to the technical field of cleaning devices and comprises a cleaning machine equipment main body, a cleaning component and a speed adjusting mechanism are mounted on the cleaning machine equipment main body, and the cleaning component is connected with the speed adjusting mechanism; the cleaning assembly comprises a driving assembly and a detachable assembly, the driving assembly and the detachable assembly are both connected with the cleaning machine equipment body, and the driving assembly is connected with the detachable assembly. By means of the mode, the detachable assembly is installed on the cleaning machine equipment body firstly, the steel wire rope is inserted into the cleaning machine equipment body and then penetrates through the detachable assembly to be cleaned, the speed adjusting mechanism monitors the rotating speed of the steel wire, and then the speed adjusting mechanism controls the driving assembly to clean the steel wire.
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Description

Technical Field

[0001] The utility model relates to the technical field of steel cleaning devices, in particular to a steel cleaning machine. Background Art

[0002] Wire rope is a common steel material. It is a spiral wire bundle twisted together according to certain rules with steel wires that meet the requirements of mechanical properties and geometric dimensions. Wire rope cleaning machine is a cleaning equipment composed of a motor, a cleaning device, a transmission device, etc. Wire rope cleaning machine is used to clean the surface of wire rope.

[0003] For example, Chinese patent CN216420293U discloses an automatic wire brush cleaning machine, which includes a chassis, a top of the chassis is rotatably connected to a chassis door, a partition is provided inside the chassis, a steel bar is provided inside the chassis, the left end of the steel bar passes through the left inner wall of the chassis and extends to the outside of the chassis, and the right end of the steel bar passes through the partition and the right inner wall of the chassis and extends to the outside of the chassis.

[0004] However, the technology has the following problems: the cleaning device cannot be disassembled and replaced, the running speed of the cleaning device cannot be adjusted according to the moving speed of the wire rope, and the surface of the wire rope cannot be cleaned.

[0005] Based on this, the utility model designs a steel cleaning machine to solve the above problems. Utility Model Content

[0006] In view of the above-mentioned shortcomings of the prior art, the utility model provides a steel cleaning machine.

[0007] In order to achieve the above objectives, the present invention is implemented through the following technical solutions:

[0008] A steel cleaning machine comprises a cleaning machine equipment body, a cleaning component and a speed regulating mechanism are installed on the cleaning machine equipment body, and the cleaning component and the speed regulating mechanism are connected;

[0009] The cleaning component comprises a driving component and a detachable component. The driving component and the detachable component are both connected to the cleaning machine equipment body, and the driving component is connected to the detachable component.

[0010] Furthermore, the cleaning machine equipment body includes an outer shell, a dust collecting funnel, a first cover plate, a second cover plate, a fixed plate and a slot. The lower end of the outer shell is fixedly connected and communicated with the dust collecting funnel. The fixed plate is fixedly installed on the inner right side of the outer shell. The first cover plate is arranged on the upper left side of the outer shell. The second cover plate is arranged on the upper right side of the outer shell. The slot is opened on the upper right side of the rear side of the outer shell.

[0011] Furthermore, the outer shell is connected to the speed regulating mechanism, the fixed plate is connected to the driving assembly, and the left and right sides of the outer shell and the fixed plate are provided with through holes for allowing the steel wire rope to pass through.

[0012] Furthermore, the driving assembly includes a mounting plate, a servo motor, a synchronous belt assembly, a fixed seat, a first square groove, a second square groove and a circular groove, the mounting plate is fixedly connected to the upper end of the rear side of the fixed plate through the second square groove, the servo motor is fixedly mounted on the left end of the mounting plate, the synchronous belt assembly is located in the second square groove, the servo motor is transmission-connected to the fixed seat through the synchronous belt assembly, the circular groove is opened at the left end of the fixed seat, the first square groove and the second square groove are respectively opened at the upper and lower sides of the left end of the fixed seat, the first square groove and the second square groove are both connected to the circular groove, and the fixed seat is rotationally connected to the middle part of the left side of the fixed plate.

[0013] Furthermore, the fixing seat, the first square groove, the second square groove and the circular groove are all connected to the detachable component.

[0014] Furthermore, the detachable component includes a spiral brush, a sleeve rod, a first protrusion, a second protrusion and a threaded sleeve, the left end of the sleeve rod is fixedly connected to the right end of the spiral brush, the first protrusion and the second protrusion are respectively fixedly installed on the upper and lower sides of the right end of the sleeve rod, the first protrusion is clamped with the first square groove, the second protrusion is clamped with the second square groove, the right end of the sleeve rod is slidably connected with the circular groove, the threaded sleeve is threadedly connected to the left outer wall of the fixed seat, the threaded sleeve is sleeved on the outer ends of the spiral brush and the sleeve rod, and the bristles of the spiral brush are arranged inside.

[0015] Furthermore, the speed adjustment mechanism includes a central control module, a data collection module and an alarm module. The central control module is connected to the data collection module, the data collection module is connected to the outer shell, the central control module is electrically connected to the alarm module, and the central control module is electrically connected to the servo motor.

[0016] Furthermore, the data collection module includes a speed detection module and a dust detection module. The speed detection module is fixedly installed on the right side of the outer shell, and the dust detection module is fixedly installed on the left side of the outer shell. The speed detection module and the dust detection module are both electrically connected to the central control module. The speed detection module is a speed sensor, and the dust detection module is an infrared dust sensor.

[0017] Compared with the prior art, the utility model has the following beneficial effects:

[0018] When the utility model is in use, the detachable component is first installed on the cleaning machine equipment body, the wire rope is inserted into the cleaning machine equipment body, and then passes through the detachable component for cleaning, the speed adjustment mechanism monitors the rotation speed of the wire rope, and then the speed adjustment mechanism controls the driving component to clean the wire rope. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] In order to more clearly illustrate the embodiments of the utility model or the technical solutions in the prior art, the drawings required for use in the embodiments or the prior art descriptions are briefly introduced below. Obviously, the drawings described below are only some embodiments of the utility model, and for ordinary technicians in this field, other drawings can be obtained based on these drawings without creative work.

[0020] Figure 1 A three-dimensional steel cleaning machine of the utility model Figure 1 ;

[0021] Figure 2 This is a front view of a steel cleaning machine of the utility model;

[0022] Figure 3 A three-dimensional steel cleaning machine of the utility model Figure 2 ;

[0023] Figure 4 For along Figure 2 AA direction cross-sectional view;

[0024] Figure 5 It is a partial schematic diagram of the cleaning component of the utility model;

[0025] Figure 6 It is a block diagram of the speed regulating mechanism of the utility model.

[0026] The numbers in the figure represent:

[0027] 1. Cleaning machine equipment body 11. Outer shell 12. Dust collecting funnel 13. First cover plate 14. Second cover plate 15. Fixed plate 16. Notch 17. Through hole 2. Cleaning component 21. Drive component 211. Mounting plate 212. Servo motor 213. Synchronous belt assembly 214. Fixed seat 215. First square groove 216. Second square groove 217. Round groove 22. Removable component 221. Spiral brush 222. Sleeve rod 223. First protrusion 224. Second protrusion 225. Threaded sleeve 3. Speed ​​adjustment mechanism 31. Central control module 32. Data collection module 321. Speed ​​detection module 322. Dust detection module 33. Alarm module DETAILED DESCRIPTION

[0028] In order to make the purpose, technical solution and advantages of the embodiment of the utility model clearer, the technical solution in the embodiment of the utility model will be clearly and completely described below in conjunction with the drawings in the embodiment of the utility model. Obviously, the described embodiment is a part of the embodiment of the utility model, not all of the embodiments. Based on the embodiment of the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0029] The terms “left”, “right”, “front”, “back”, “up” and “down” mentioned in the following description are oriented in the viewing direction of the front view.

[0030] Embodiment 1

[0031] In some embodiments, please refer to the attached instructions. Figure 1-6 , a steel cleaning machine, comprising a cleaning machine equipment body 1, on which a cleaning component 2 and a speed regulating mechanism 3 are installed, and the cleaning component 2 and the speed regulating mechanism 3 are connected;

[0032] The cleaning component 2 includes a driving component 21 and a detachable component 22 . Both the driving component 21 and the detachable component 22 are connected to the cleaning machine equipment body 1 . The driving component 21 is connected to the detachable component 22 .

[0033] When the utility model is in use, the detachable component 22 is first installed on the cleaning machine equipment body 1, the wire rope is inserted into the cleaning machine equipment body 1, and then passes through the detachable component 22 for cleaning, the speed adjustment mechanism 3 monitors the moving speed of the steel wire, and then the speed adjustment mechanism 3 controls the driving component 21 to drive the detachable component 22 to clean the steel wire.

[0034] Embodiment 2

[0035] In some embodiments, Figure 1-6 As shown, as a preferred embodiment of the utility model, the cleaning machine equipment body 1 includes an outer shell 11, a dust collecting funnel 12, a first cover plate 13, a second cover plate 14, a fixing plate 15 and a notch 16. The lower end of the outer shell 11 is fixedly connected and communicated with the dust collecting funnel 12, the fixing plate 15 is fixedly installed on the inner right side of the outer shell 11, the first cover plate 13 is arranged on the upper left side of the outer shell 11, the second cover plate 14 is arranged on the upper right side of the outer shell 11, and the notch 16 is opened on the upper right side of the rear side of the outer shell 11.

[0036] The outer shell 11 is connected to the speed regulating mechanism 3 , and the fixing plate 15 is connected to the driving assembly 21 . The left and right sides of the outer shell 11 and the fixing plate 15 are both provided with through holes 17 through which the steel wire rope can pass.

[0037] The driving assembly 21 includes a mounting plate 211, a servo motor 212, a synchronous belt assembly 213, a fixing seat 214, a first square groove 215, a second square groove 216 and a circular groove 217. The mounting plate 211 is fixedly connected to the upper rear end of the fixing plate 15 through the second square groove 216. The servo motor 212 is fixedly mounted on the left end of the mounting plate 211. The synchronous belt assembly 213 is located in the second square groove 216. The servo motor 212 is transmission-connected to the fixing seat 214 through the synchronous belt assembly 213. The circular groove 217 is provided at the left end of the fixing seat 214. The first square groove 215 and the second square groove 216 are respectively provided at the upper and lower sides of the left end of the fixing seat 214. The first square groove 215 and the second square groove 216 are both connected to the circular groove 217. The fixing seat 214 is rotationally connected to the middle part of the left side of the fixing plate 15.

[0038] The fixing seat 214 , the first square groove 215 , the second square groove 216 and the circular groove 217 are all connected to the detachable component 22 .

[0039] The detachable component 22 includes a spiral brush 221, a sleeve rod 222, a first protrusion 223, a second protrusion 224 and a threaded sleeve 225. The left end of the sleeve rod 222 is fixedly connected to the right end of the spiral brush 221. The first protrusion 223 and the second protrusion 224 are respectively fixedly installed on the upper and lower sides of the right end of the sleeve rod 222. The first protrusion 223 is clamped with the first square groove 215, and the second protrusion 224 is clamped with the second square groove 216. The right end of the sleeve rod 222 is slidably connected with the circular groove 217. The threaded sleeve 225 is threadedly connected to the left outer wall of the fixing seat 214. The threaded sleeve 225 is sleeved on the outer ends of the spiral brush 221 and the sleeve rod 222, and the bristles of the spiral brush 221 are arranged inside.

[0040] When the utility model is used, firstly, the first protrusion 223 and the second protrusion 224 on the sleeve rod 222 are aligned with the first square groove 215 and the second square groove 216 on the fixing seat 214, and then the sleeve rod 222 is inserted into the circular groove 217 of the fixing seat 214, the first square groove 215 locks the first protrusion 223, and the second square groove 216 locks the second protrusion 224, and then the threaded sleeve 225 is screwed on the fixing seat 214 by hand, so as to fix the sleeve rod 222, which is convenient for the rapid installation and removal of the spiral brush 221, and the spiral brush 221 can be replaced in time when it is aged;

[0041] The steel wire rope is then passed through the right through hole 17 of the outer shell 11, and then passes through the through hole 17, the sleeve rod 222, and the spiral brush 221 on the fixed plate 15 in sequence; then it passes out from the left through hole 17. While the steel wire rope rotates, the spiral brush 221 cleans the steel wire rope under the control of the central control module 31.

[0042] Embodiment 3

[0043] In some embodiments, Figure 1-6 As shown, as a preferred embodiment of the utility model, the speed adjustment mechanism 3 includes a central control module 31, a data collection module 32 and an alarm module 33, the central control module 31 is connected to the data collection module 32, the data collection module 32 is connected to the outer shell 11, the central control module 31 is electrically connected to the alarm module 33, and the central control module 31 is electrically connected to the servo motor 212.

[0044] The data collection module 32 includes a speed detection module 321 and a dust detection module 322. The speed detection module 321 is fixedly installed on the right side of the outer shell 11, and the dust detection module 322 is fixedly installed on the left side of the outer shell 11. The speed detection module 321 and the dust detection module 322 are both electrically connected to the central control module 31.

[0045] The speed detection module 321 is a speed sensor, which is a conventional prior art in the art;

[0046] The dust detection module 322 is an infrared dust sensor, which is a conventional prior art in the art.

[0047] The speed detection module 321 is used to detect the moving speed of the wire rope passing through the spiral brush 221, and then transmits the collected data information to the external central control module 31. The central control module 31 receives and processes the data information of the moving speed of the wire rope, and then the central control module 31 controls the speed of the output end of the servo motor 212. The servo motor 212 drives the fixed seat 214 to rotate through the synchronous belt assembly 213, and the fixed seat 214 drives the sleeve rod 222 to rotate. The sleeve rod 222 drives the spiral brush 221 to rotate, so that the pitch of the spiral brush 221 is consistent with the upper thread of the wire rope. The distance that the groove moves in one circle is equal, and the spiral brush 221 can just mesh with the spiral groove on the wire rope, so as to clean the impurities in the spiral groove of the wire rope. After the wire rope is cleaned, the dust detection module 322 detects the dust cleaning situation on the wire rope, and then uploads the detected dust situation to the external central control module 31. If the number of dust points detected is greater than the threshold number of points set in the central control module 31, the central control module 31 controls the alarm module 33 to alarm, and the staff stops the machine that transports the wire rope, rewinds it, and cleans the wire rope again.

[0048] The above embodiments are only used to illustrate the technical solutions of the present invention, rather than to limit it. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art should understand that the technical solutions described in the aforementioned embodiments may still be modified, or some of the technical features may be replaced by equivalents. Such modifications or replacements will not cause the essence of the corresponding technical solutions to deviate from the spirit and scope of the technical solutions of the embodiments of the present invention.

Claims

1. A steel cleaning machine, comprising a cleaning machine equipment body (1), characterized in that: A cleaning component (2) and a speed adjustment mechanism (3) are installed on the cleaning machine equipment body (1), and the cleaning component (2) and the speed adjustment mechanism (3) are connected; The cleaning component (2) comprises a driving component (21) and a detachable component (22); the driving component (21) and the detachable component (22) are both connected to the cleaning machine device body (1); the driving component (21) is connected to the detachable component (22); The driving assembly (21) comprises a mounting plate (211), a servo motor (212), a synchronous belt assembly (213), a fixing seat (214), a first square groove (215), a second square groove (216) and a circular groove (217); the mounting plate (211) passes through the second square groove (216) to be connected to the cleaning machine main body (1); the servo motor (212) is fixedly mounted on the left end of the mounting plate (211); the synchronous belt assembly (213) is located in the second square groove (215). 16), the servo motor (212) is connected to the fixed seat (214) through a synchronous belt assembly (213), the circular groove (217) is provided at the left end of the fixed seat (214), the first square groove (215) and the second square groove (216) are provided at the upper and lower sides of the left end of the fixed seat (214), respectively, the first square groove (215) and the second square groove (216) are both connected to the circular groove (217), and the fixed seat (214) is connected to the cleaning machine equipment body (1); The speed regulating mechanism (3) comprises a central control module (31), a data collection module (32) and an alarm module (33); the central control module (31) is connected to the data collection module (32); the data collection module (32) is connected to the cleaning machine equipment body (1); the central control module (31) is electrically connected to the alarm module (33); and the central control module (31) is electrically connected to the servo motor (212); The data collection module (32) comprises a speed detection module (321) and a dust detection module (322); the speed detection module (321) is mounted on the cleaning machine equipment body (1); the dust detection module (322) is mounted on the cleaning machine equipment body (1); and the speed detection module (321) and the dust detection module (322) are both electrically connected to the central control module (31).

2. The steel cleaning machine according to claim 1, characterized in that: The cleaning machine equipment body (1) comprises an outer shell (11), a dust collecting funnel (12), a first cover plate (13), a second cover plate (14), a fixing plate (15) and a notch (16); the lower end of the outer shell (11) is fixedly connected to and communicates with the dust collecting funnel (12); the fixing plate (15) is fixedly mounted on the right side of the inner part of the outer shell (11); the first cover plate (13) is arranged on the left side of the upper end of the outer shell (11); the second cover plate (14) is arranged on the right side of the upper end of the outer shell (11); and the notch (16) is opened on the right side of the upper end of the rear side of the outer shell (11).

3. The steel cleaning machine according to claim 2, characterized in that: The outer shell (11) is connected to the speed adjustment mechanism (3), and the fixing plate (15) is connected to the driving assembly (21). The left and right sides of the outer shell (11) and the fixing plate (15) are provided with through holes (17) through which the steel wire rope can pass.

4. The steel cleaning machine according to claim 3, characterized in that: The mounting plate (211) passes through the second square slot (216) and is fixedly connected to the upper rear end of the fixing plate (15), and the fixing seat (214) is rotatably connected to the middle portion of the left side of the fixing plate (15).

5. The steel cleaning machine according to claim 4, characterized in that: The fixing seat (214), the first square groove (215), the second square groove (216) and the circular groove (217) are all connected to the detachable component (22).

6. The steel cleaning machine according to claim 5, characterized in that: The detachable component (22) comprises a spiral brush (221), a sleeve rod (222), a first protrusion (223), a second protrusion (224) and a threaded sleeve (225); the left end of the sleeve rod (222) is fixedly connected to the right end of the spiral brush (221); the first protrusion (223) and the second protrusion (224) are respectively fixedly mounted on the upper and lower sides of the right end of the sleeve rod (222); the first protrusion (223) is clamped with the first square groove (215); the second protrusion (224) is clamped with the second square groove (216); the right end of the sleeve rod (222) is slidably connected to the circular groove (217); the threaded sleeve (225) is threadedly connected to the left outer wall of the fixed seat (214); the threaded sleeve (225) is sleeved on the outer ends of the spiral brush (221) and the sleeve rod (222); and the bristles of the spiral brush (221) are arranged inside.

7. The steel cleaning machine according to claim 3, characterized in that: The data collection module (32) is connected to the outer shell (11).

8. The steel cleaning machine according to claim 1, characterized in that: The speed detection module (321) is fixedly installed on the right side inside the outer shell (11), and the dust detection module (322) is fixedly installed on the left side inside the outer shell (11). The speed detection module (321) is a speed sensor, and the dust detection module (322) is an infrared dust sensor.

Citation Information

Patent Citations

  • Automatic cleaning machine for steel wire brush

    CN216420293U