Circulating cleaning device for high-molecular plastic particle master batch

By designing a cleaning mechanism and a solid-liquid separation mechanism with complex flow modes, the problem of cleaning blind spots in the prior art is solved, and efficient plastic particles cleaning and water separation effects are achieved.

CN222856145UActive Publication Date: 2025-05-13HEFEI HEYUYA PLASTIC CHEM CO LTD
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Patent Information

Application Number
CN202421695813.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-17
Publication Date
2025-05-13
Estimated Expiration
2034-07-17

AI Technical Summary

Technical Problem

In the existing polymer plastic pellet masterbatch circulation cleaning device, there are cleaning dead corners between the connecting rod and the connecting brush and the inner wall of the cleaning box, resulting in the dust and impurities on the surface of the plastic pellet cannot be effectively removed, affecting the cleaning effect.

Method used

A polymer plastic pellet masterbatch circulation cleaning device including a cleaning tank, a support frame, a first cleaning mechanism, a second cleaning mechanism and a solid-liquid separation mechanism are designed. Through the rotation of the first blade and the second blade in the cleaning tank, a complex flow pattern is formed, and every corner and gap is deeply cleaned; the solid-liquid separation mechanism uses filter plates and gravity to achieve separation of plastic particles and water, and improves the cleaning effect by flushing the assembly.

Benefits of technology

It effectively solves the problem of cleaning blind spots, ensures the full cleaning of plastic particles, improves the cleaning effect and efficiency, and realizes the effective separation of plastic particles and water.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a macromolecule plastic particle master batch circulating cleaning device, which relates to the technical field of plastic particle cleaning devices, and comprises a cleaning tank, a support frame, a first cleaning mechanism and a second cleaning mechanism, the cleaning tank is fixedly arranged on the support frame, the first cleaning mechanism comprises a cleaning cylinder and a first blade, and the second cleaning mechanism comprises a second blade. The second cleaning mechanism comprises a rotating shaft and a second blade, a mixture formed by plastic particles and water in the cleaning tank is pushed to flow through rotation of the first blade and the second blade in the cleaning tank, in addition, when the first blade and the second blade rotate in different directions, a complex flowing mode can be generated in the cleaning tank, and the cleaning effect is improved. Not only is the flowing speed and range of the mixture increased, but also vortexes and turbulent flows of the mixture in multiple directions are formed in the tank. The vortex and turbulent flow can penetrate into each corner and gap of the cleaning tank, so that plastic particles at each corner in the cleaning tank can be fully cleaned.
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Description

Technical Field

[0001] The utility model relates to the technical field of plastic particle cleaning devices, in particular to a macromolecular plastic particle masterbatch circulation cleaning device. Background Art

[0002] Polymer plastic masterbatch, also known as plastic masterbatch or masterbatch, is an important additive in the plastic processing and molding process. Polymer plastic masterbatch is composed of excess chemical additives, carrier resins and dispersants. In the plastic processing and molding process, for the convenience of operation, the required various additives, fillers and a small amount of carrier resin are first mixed and kneaded, and then the granules are obtained through the process of metering, mixing, melting, extrusion, pelletizing and other processing by extruders and other equipment.

[0003] In the prior art, the Chinese patent with the authorization announcement number CN217664875U discloses a polymer plastic masterbatch circulation cleaning device, including a cleaning box, a rotating rod, a connecting rod and a connecting brush are arranged in the cleaning box, a motor is movably connected to the surface of the cleaning box, the output shaft of the motor is movably connected to the rotating rod, the connecting rod is arranged on the rotating rod, and the connecting brush is arranged on the connecting rod. The start of the motor drives the rotation of the rotating rod, thereby driving the rotation of the connecting rod, and then driving the rotation of the connecting brush, so as to clean the dust and impurities on the surface of the plastic particles.

[0004] The disadvantage of the above-mentioned prior art solution is that since the connecting rod and the connecting brush are fixed on the rotating rod, and in order to ensure the smooth rotation of the rotating rod in the cleaning box, there will be a certain gap between the connecting rod and the connecting brush and the inner wall of the cleaning box. These gap areas are prone to form cleaning dead corners, so that dust and impurities on the surface of plastic particles in the cleaning dead corners cannot be effectively removed, thereby affecting the cleaning effect of the plastic particles. Utility Model Content

[0005] The utility model aims to provide a macromolecular plastic masterbatch circulation cleaning device to solve the technical problem of the existence of cleaning dead angles between the connecting rod and the connecting brush and the inner wall of the cleaning box in the prior art.

[0006] The technical problem to be solved by the utility model can be achieved by the following technical solutions: A polymer plastic masterbatch circulation cleaning device, comprising a cleaning tank, a support frame, a first cleaning mechanism, a second cleaning mechanism and a solid-liquid separation mechanism, wherein the cleaning tank is fixedly arranged on the support frame, and a feed port, a water injection port and a discharge port are arranged on the side of the cleaning tank, the first cleaning mechanism comprises a cleaning cylinder, a first blade and a first driving assembly, the cleaning cylinder is rotatably arranged in the cleaning tank, both ends of the cleaning cylinder are openings, the feed port, the water injection port and the discharge port are all connected to the cleaning cylinder, the first blade is arranged on the inner wall of the cleaning cylinder, the first driving assembly is used to drive the cleaning cylinder to rotate in the cleaning cylinder, the second cleaning mechanism comprises a rotating shaft, a second blade and a second driving assembly, the rotating shaft is rotatably arranged in the cleaning tank, the second blade is arranged on the rotating shaft, the second driving assembly is used to drive the rotating shaft to rotate in the cleaning tank, the solid-liquid separation mechanism comprises a separation box and a filter plate, the separation box is connected to the discharge port, the filter plate is installed in the separation box, a drain port is provided at the bottom of the separation box, and the filter plate is located between the discharge port and the drain port.

[0007] As a further solution of the utility model: the solid-liquid separation mechanism also includes a flushing component, which is arranged on the top of the separation box and is used to flush the plastic particle masterbatch discharged from the discharge port.

[0008] As a further solution of the utility model: the flushing assembly includes a spray rack and a spray head, the spray rack is fixedly arranged on the top of the separation box, a plurality of the spray heads are arranged in a matrix on the spray rack.

[0009] As a further solution of the utility model: the solid-liquid separation mechanism also includes a guide plate, which is installed in the separation box, one end of the guide plate is connected to the filter plate, and the other end of the guide plate is located at the drain outlet.

[0010] As a further solution of the utility model: the first driving assembly includes a transmission shaft and a first motor, the transmission shaft is rotatably arranged on a support frame, a first gear is arranged on the outside of the cleaning cylinder, a second gear matching the first gear is arranged on the transmission shaft, the first motor is arranged on the support frame, and the output end of the first motor is coaxially fixedly connected with the transmission shaft.

[0011] As a further solution of the utility model: the second driving assembly includes a second motor, the second motor is arranged on a support frame, and the output end of the second motor is coaxially fixedly connected to the rotating shaft.

[0012] Compared with the prior art, the utility model has the following beneficial effects:

[0013] 1. The first blade and the second blade rotate in the cleaning tank, thereby promoting the mixture of plastic particles and water in the cleaning tank to flow. In addition, when the first blade and the second blade rotate in different directions, a complex flow pattern can be generated in the cleaning tank, which not only increases the flow speed and range of the mixture, but also causes the mixture to form eddies and turbulence in multiple directions in the tank. These eddies and turbulences can penetrate into every corner and crevice of the cleaning tank, thereby ensuring that the plastic particles in every corner of the cleaning tank can be fully cleaned.

[0014] 2. Through the separation box and filter plate, when the mixture of plastic particles and water enters the separation box, under the action of gravity and the filter plate, the water passes through the filter plate and is discharged from the drain port in the separation box, while the cleaned plastic particles remain on the top of the filter plate, thereby achieving effective separation of plastic particles and water.

[0015] Additional aspects and advantages of the present invention will be given in part in the following description, and in part will become apparent from the following description, or will be learned through the practice of the present invention. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] The above and / or additional aspects and advantages of the present invention will become apparent and easily understood from the description of the embodiments in conjunction with the following drawings, in which:

[0017] Figure 1 It is a three-dimensional structural schematic diagram of a polymer plastic masterbatch circulation cleaning device.

[0018] Figure 2 It is a structural sectional view of the utility model.

[0019] Figure 3 It is a three-dimensional structural schematic diagram of the solid-liquid separation mechanism in the utility model.

[0020] Figure 4 It is a three-dimensional structural schematic diagram of the cleaning tank in the utility model.

[0021] Figure 5 It is a three-dimensional structural schematic diagram of the first cleaning mechanism in the utility model.

[0022] Figure 6 It is a three-dimensional structural schematic diagram of the second cleaning mechanism in the utility model.

[0023] Reference numerals include:

[0024] 1. Cleaning tank; 11. Feed inlet; 12. Water injection port; 13. Discharge port; 2. Support frame; 3. First cleaning mechanism; 31. Cleaning cylinder; 32. First blade; 33. First drive assembly; 34. Transmission shaft; 35. First motor; 36. First gear; 37. Second gear; 4. Second cleaning mechanism; 41. Rotating shaft; 42. Second blade; 43. Second drive assembly; 44. Second motor; 5. Solid-liquid separation mechanism; 51. Separation box; 52. Filter plate; 53. Drain port; 54. Flushing assembly; 55. Spray rack; 56. Spray head; 57. Guide plate. DETAILED DESCRIPTION

[0025] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments of the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0026] like Figures 1 to 6 As shown, a polymer plastic masterbatch circulation cleaning device comprises a cleaning tank 1, a support frame 2, a first cleaning mechanism 3, a second cleaning mechanism 4 and a solid-liquid separation mechanism 5, wherein the cleaning tank 1 is fixedly arranged on the support frame 2, and a feed port 11, a water injection port 12 and a discharge port 13 are arranged on one side of the cleaning tank 1, wherein the feed port 11 and the water injection port 12 are located at the top of the cleaning tank 1, and the discharge port 13 is located at the bottom of the cleaning tank 1, the plastic particles to be cleaned are added into the cleaning tank 1 through the feed port 11, and an appropriate amount of water is added through the water injection port 12.

[0027] The first cleaning mechanism 3 includes a cleaning cylinder 31, a first blade 32 and a first driving assembly 33. The cleaning cylinder 31 is rotatably arranged in the cleaning tank 1. Both ends of the cleaning cylinder 31 are open. The feed port 11, the water injection port 12 and the discharge port 13 are all connected to the cleaning cylinder 31. Plastic particles and water enter the cleaning cylinder 31 through the feed port 11 and the water injection port 12, respectively, and form a mixture in the cleaning cylinder 31. The first blade 32 is fixedly arranged on the inner wall of the cleaning cylinder 31. The first driving assembly 33 is used to drive the cleaning cylinder 31 to rotate in the cleaning tank 1. By starting the first driving assembly 33, the cleaning cylinder 31 is driven to rotate in the cleaning tank 1, so that the first blade 32 moves with the rotation of the cleaning cylinder 31, and the mixture formed by the plastic particles and water is preliminarily stirred, thereby cleaning the plastic particles.

[0028] The second cleaning mechanism 4 includes a rotating shaft 41, a second blade 42 and a second driving assembly 43. The rotating shaft 41 is rotatably disposed in the cleaning tank 1 and penetrates the cleaning cylinder 31. The second blade 42 is fixedly arranged on the rotating shaft 41. The second driving assembly 43 is started to drive the rotating shaft 41 to rotate in the cleaning tank 1. The second blade 42 moves with the rotation of the rotating shaft 41 to further stir and clean the plastic particles.

[0029] The first blade 32 and the second blade 42 rotate in the cleaning tank 1, thereby promoting the mixture formed by the plastic particles and water in the cleaning tank 1 to flow. In addition, when the first blade 32 and the second blade 42 rotate in different directions, a complex flow pattern can be generated in the cleaning tank 1, which not only increases the flow speed and range of the mixture, but also causes the mixture to form eddies and turbulence in multiple directions in the tank. These eddies and turbulences can penetrate into every corner and crevice of the cleaning tank 1, thereby ensuring that the plastic particles in every corner of the cleaning tank 1 can be fully cleaned.

[0030] The solid-liquid separation mechanism 5 includes a separation box 51 and a filter plate 52. The separation box 51 is connected to the discharge port 13. The filter plate 52 is fixedly installed in the separation box 51. A drain port 53 is provided at the bottom of the separation box 51, and the filter plate 52 is located between the discharge port 13 and the drain port 53. After cleaning, the discharge port 13 is opened to discharge the mixture of plastic particles and water into the separation box 51. Under the action of gravity and the filter plate 52, water passes through the filter plate 52 and is discharged from the drain port 53, while the cleaned plastic particles remain on the top of the filter plate 52, thereby achieving effective separation of plastic particles and water.

[0031] refer to Figure 1 and Figure 3 As shown, in some specific embodiments, in order to further improve the effect and cleanliness of solid-liquid separation, the solid-liquid separation mechanism 5 also includes a flushing component 54, the flushing component 54 includes a spray rack 55 and a nozzle 56, the spray rack 55 is fixedly arranged on the top of the separation box 51, and a plurality of nozzles 56 are provided, and all nozzles 56 are arranged in a matrix and fixed on the spray rack 55. When the plastic particles are discharged from the discharge port 13, the nozzles 56 on the spray rack 55 will sequentially spray high-pressure water flow to flush the plastic particles. The flushed water flow is discharged through the drain port 53, and the cleaned plastic particles remain in the separation box 51. The flushing component 54 can improve the cleaning effect of the cleaning device.

[0032] refer to Figure 1 and Figure 3As shown, in some specific embodiments, in order to ensure that the water is discharged smoothly, the solid-liquid separation mechanism 5 further includes a guide plate 57, which is fixedly installed in the separation box 51, one end of the guide plate 57 is connected to the filter plate 52, and the other end of the guide plate 57 is located at the drain port 53. When the mixture of plastic particles and water enters the separation box 51, it is first separated into solid and liquid by the filter plate 52. The plastic particles are intercepted by the filter plate 52 and remain on the top, while the water flows into the guide plate 57 below through the pores of the filter plate 52. Since one end of the guide plate 57 is connected to the filter plate 52 and the other end is located at the drain port 53, the water can flow smoothly to the drain port 53 along the guide plate 57 and be discharged.

[0033] refer to Figure 5 As shown, in some specific embodiments, in order to realize the rotation of the cleaning cylinder 31 in the cleaning tank 1, the first driving assembly 33 includes a transmission shaft 34 and a first motor 35, the transmission shaft 34 is rotatably arranged on the support frame 2, a first gear 36 is fixedly arranged on the outer side of the cleaning cylinder 31, a second gear 37 matching the first gear 36 is fixedly arranged on the transmission shaft 34, the first motor 35 is fixedly arranged on the support frame 2, and the output end of the first motor 35 is coaxially fixedly connected with the transmission shaft 34. When the cleaning cylinder 31 is required to rotate in the cleaning tank 1, the first motor 35 is started. The output end of the first motor 35 starts to rotate, driving the transmission shaft 34 coaxially connected thereto to rotate together. The second gear 37 on the transmission shaft 34 rotates and meshes with the first gear 36, thereby driving the cleaning cylinder 31 to rotate synchronously. By adjusting the rotation speed and rotation direction of the first motor 35, the rotation speed and direction of the cleaning cylinder 31 can be controlled to meet different cleaning requirements.

[0034] refer to Figure 6 As shown, in some specific embodiments, in order to realize the rotation of the rotating shaft 41 in the cleaning tank 1, the second driving assembly 43 includes a second motor 44, the second motor 44 is fixedly arranged on the support frame 2, and the output end of the second motor 44 is coaxially fixedly connected with the rotating shaft 41. When the rotating shaft 41 is required to rotate in the cleaning tank 1, the second motor 44 is started. The output end of the second motor 44 starts to rotate, driving the rotating shaft 41 coaxially connected thereto to rotate together. By adjusting the speed and rotation direction of the second motor 44, the rotation speed and direction of the rotating shaft 41 can be controlled to meet different cleaning requirements.

[0035] In order to facilitate the understanding of the embodiments of the present invention by those skilled in the art, the working principle of the embodiments of the present invention is now described in combination with specific application scenarios:

[0036] In actual use, the plastic particles to be cleaned are added into the cleaning tank 1 through the feed port 11. A proper amount of water is added into the cleaning tank 1 through the water injection port 12 to mix the plastic particles with the water.

[0037] The first motor 35 in the first driving assembly 33 is started. The output end of the first motor 35 drives the transmission shaft 34 to rotate, and the second gear 37 on the transmission shaft 34 meshes with the first gear 36 outside the cleaning cylinder 31, thereby driving the cleaning cylinder 31 to rotate in the cleaning tank 1. The first blade 32 in the cleaning cylinder 31 moves with the rotation of the cleaning cylinder 31, and preliminarily stirs and cleans the mixture formed by the plastic particles and water.

[0038] At the same time, the second motor 44 in the second driving assembly 43 is started. The output end of the second motor 44 is coaxially fixedly connected to the rotating shaft 41, driving the rotating shaft 41 to rotate in the cleaning tank 1. The second blade 42 on the rotating shaft 41 moves with the rotation of the rotating shaft 41 to further stir and clean the plastic particles. The rotation of the first blade 32 and the second blade 42 forms a complex flow pattern in the cleaning tank 1, which helps to reduce cleaning dead corners and improve the uniformity and efficiency of cleaning.

[0039] After cleaning is completed, the discharge port 13 is opened, and the mixture of plastic particles and water enters the separation box 51 in the solid-liquid separation mechanism 5. Under the action of gravity and the filter plate 52, water passes through the filter plate 52 and is discharged from the drain port 53, while the cleaned plastic particles remain on the top of the filter plate 52. The nozzle 56 on the spray rack 55 sprays high-pressure water to rinse the plastic particles, further improving the cleaning effect. The rinsed water is also discharged through the drain port 53. The guide plate 57 ensures that the water can flow smoothly to the drain port 53 and be discharged to avoid water accumulation.

[0040] It is obvious to those skilled in the art that the present invention is not limited to the details of the exemplary embodiments described above, and that the present invention can be implemented in other specific forms without departing from the spirit or essential features of the present invention. Therefore, the embodiments should be regarded as exemplary and non-restrictive from any point of view, and the scope of the present invention is defined by the appended claims rather than the above description, and it is intended that all changes falling within the meaning and scope of the equivalent elements of the claims be included in the present invention. Any reference numeral in a claim should not be regarded as limiting the claim to which it relates.

Claims

1. A polymer plastic masterbatch circulation cleaning device, comprising a cleaning tank (1) and a support frame (2), wherein the cleaning tank (1) is fixedly arranged on the support frame (2), and a feed inlet (11), a water injection port (12) and a discharge port (13) are provided on the side of the cleaning tank (1), characterized in that: Also includes: A first cleaning mechanism (3), the first cleaning mechanism (3) comprising a cleaning cylinder (31), a first blade (32) and a first driving assembly (33), the cleaning cylinder (31) being rotatably arranged in the cleaning tank (1), both ends of the cleaning cylinder (31) being open, the feed inlet (11), the water injection inlet (12) and the discharge inlet (13) being all connected to the cleaning cylinder (31), the first blade (32) being arranged on the inner wall of the cleaning cylinder (31), and the first driving assembly (33) being used for driving the cleaning cylinder (31) to rotate in the cleaning cylinder (31); a second cleaning mechanism (4), the second cleaning mechanism (4) comprising a rotating shaft (41), a second blade (42) and a second driving assembly (43) for driving the rotating shaft (41) to rotate, the rotating shaft (41) being rotatably disposed in the cleaning tank (1), and the second blade (42) being arranged on the rotating shaft (41); The solid-liquid separation mechanism (5) comprises a separation box (51) and a filter plate (52), wherein the separation box (51) is connected to the discharge port (13), the filter plate (52) is installed in the separation box (51), a drainage port (53) is provided at the bottom of the separation box (51), and the filter plate (52) is located between the discharge port (13) and the drainage port (53).

2. A polymer plastic masterbatch circulation cleaning device according to claim 1, characterized in that: The solid-liquid separation mechanism (5) further comprises a flushing component (54) for flushing the plastic masterbatch particles discharged from the discharge port (13); the flushing component (54) is arranged on the top of the separation box (51).

3. A polymer plastic masterbatch circulation cleaning device according to claim 2, characterized in that: The flushing assembly (54) comprises a spray rack (55) and a spray head (56), wherein the spray rack (55) is fixedly arranged on the top of the separation box (51), and a plurality of the spray heads (56) are arranged on the spray rack (55) in a matrix.

4. A polymer plastic masterbatch circulation cleaning device according to claim 1, characterized in that: The solid-liquid separation mechanism (5) further comprises a guide plate (57), wherein the guide plate (57) is installed in the separation box (51), one end of the guide plate (57) is connected to the filter plate (52), and the other end of the guide plate (57) is located at the drain outlet (53).

5. A polymer plastic masterbatch circulation cleaning device according to claim 1, characterized in that: The first driving assembly (33) comprises a transmission shaft (34) and a first motor (35); the transmission shaft (34) is rotatably arranged on the support frame (2); a first gear (36) is arranged on the outer side of the cleaning cylinder (31); a second gear (37) matched with the first gear (36) is arranged on the transmission shaft (34); the first motor (35) is arranged on the support frame (2); and an output end of the first motor (35) is coaxially fixedly connected with the transmission shaft (34).

6. A polymer plastic masterbatch circulation cleaning device according to claim 1, characterized in that: The second driving assembly (43) comprises a second motor (44), the second motor (44) is arranged on the support frame (2), and the output end of the second motor (44) is coaxially fixedly connected to the rotating shaft (41).

Citation Information

Patent Citations

  • Circulating cleaning device for high-molecular plastic particle master batch

    CN217664875U