Straightening equipment for photovoltaic welding strip cutting machine

By using the first roller and the second roller in the rotating state in the photovoltaic welding tape cutting machine, combined with the adjustment function of the downpressure part, the problem of damage to the surface coating of the photovoltaic welding tape caused by traditional straightening equipment is solved, and effective straightening and surface protection of the photovoltaic welding tape is achieved.

CN222856335UActive Publication Date: 2025-05-13BAODING LIXIANG NEW ENERGY TECHNOLOGY CO LTD
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Patent Information

Application Number
CN202421469999.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-26
Publication Date
2025-05-13
Estimated Expiration
2034-06-26

AI Technical Summary

Technical Problem

When traditional straightening equipment straightens the photovoltaic welding tape, the external force applied is uneven, which can easily cause damage to the surface coating of the photovoltaic welding tape.

Method used

The photovoltaic welding belt is straightened by the first roller and the second roller in the rotating state. The use position of the second roller can be adjusted, and the pressure in the opposite direction is applied to the bent photovoltaic welding belt through the downward press to restore deformation.

Benefits of technology

Effectively prevent damage to the surface coating of the photovoltaic welding tape, while achieving effective straightening of the photovoltaic welding tape.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model provides straightening equipment for a photovoltaic welding strip cutting machine, which comprises a cutting machine body and a straightening assembly, the straightening assembly is used for straightening a photovoltaic welding strip, a bearing frame is fixedly connected with the cutting machine body, a first roller is rotatably connected in the bearing frame, and a second roller is rotatably connected in the cutting machine body. The downward pressing piece is installed in the bearing frame, the downward pressing piece applies pressure in the opposite direction to the bent photovoltaic welding strip to enable the photovoltaic welding strip to restore deformation, the downward pressing piece and the first roller only restrain the advancing route of the photovoltaic welding strip to force the photovoltaic welding strip to restore deformation, and the downward pressing piece changes the pressure on the photovoltaic welding strip through position adjustment. And the friction force between the first roller and the second roller and the photovoltaic welding strip is small when the first roller and the second roller are both in the rotating state, and therefore the photovoltaic welding strip straightening work is completed, and meanwhile a coating on the surface of the photovoltaic welding strip is prevented from being damaged.
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Description

Technical Field

[0001] The utility model relates to the technical field of straightening equipment, in particular to a straightening equipment for a photovoltaic welding ribbon cutting machine. Background Art

[0002] Photovoltaic welding ribbon is a very important component of solar cell modules and has a wide range of applications. In the manufacturing process of solar panels, photovoltaic welding ribbon is needed to connect the cells to form a complete circuit. Photovoltaic welding ribbon can also be used as a wire in electronic products. Compared with traditional electronic wires, photovoltaic welding ribbon has better conductivity and corrosion resistance, which can effectively improve the performance and life of the product.

[0003] Among them, the photovoltaic welding ribbon needs to be cut according to the use requirements during production. Since the photovoltaic welding ribbon is wound on a winding wheel, when the photovoltaic welding ribbon is separated from the winding wheel, the photovoltaic welding ribbon will be deformed into an arc shape. A straightening device is needed to straighten the photovoltaic welding ribbon before cutting. Traditional straightening equipment straightens the photovoltaic welding ribbon through extrusion force. Since the photovoltaic welding ribbon is in a moving state when cutting, the uneven external force applied can easily cause damage to the surface coating of the photovoltaic welding ribbon. Therefore, we propose a straightening device for a photovoltaic welding ribbon cutting machine. Utility Model Content

[0004] The purpose of the utility model is to provide a straightening device for a photovoltaic welding ribbon cutting machine. The straightening device for a photovoltaic welding ribbon cutting machine adopts a first roller and a second roller in a rotating state to straighten the photovoltaic welding ribbon, and the use position of the second roller can be adjusted, thereby preventing damage to the surface coating of the photovoltaic welding ribbon.

[0005] The utility model provides a straightening device for a photovoltaic ribbon cutting machine, comprising:

[0006] Cutting machine body;

[0007] A straightening component, wherein the straightening component is used to straighten the photovoltaic welding ribbon;

[0008] The straightening assembly comprises a carrier, a first roller and a pressing member;

[0009] The support frame is fixedly connected to the cutting machine body, the first roller is rotatably connected to the support frame, the pressing member is installed in the support frame, and the pressing member applies pressure in the opposite direction to the bent photovoltaic welding ribbon to restore the deformation of the photovoltaic welding ribbon.

[0010] Preferably, the pressing member comprises a support rod, a mounting plate, a second roller and a positioning pin;

[0011] The support rod is sleeved in the bearing frame, the mounting plate is fixedly connected to the support rod, the second roller is rotatably connected to the mounting plate, and the support rod is connected to the bearing frame via a positioning pin.

[0012] Preferably, the support frame is provided with an auxiliary component, and the auxiliary component is used to assist the lateral movement of the photovoltaic welding ribbon;

[0013] The auxiliary components include a mounting plate, bolts, an adjusting member and a round roller;

[0014] The mounting support plate is connected to the support frame via bolts, and the round roller is connected to the mounting support plate via an adjusting member, and the adjusting member is used to change the use height of the round roller.

[0015] Preferably, the adjusting member comprises a connecting rod, a nut, a compression spring and a fixing plate;

[0016] The connecting rod and the mounting support plate are sleeved and connected, the nut is threadedly connected to the connecting rod, the fixing plate is fixedly connected to the bottom end of the connecting rod, the fixing plate and the round roller are sleeved and connected, the compression spring is sleeved on the connecting rod, and the compression spring is located between the fixing plate and the mounting support plate.

[0017] Preferably, a bearing assembly is installed on the bearing frame;

[0018] The bearing assembly comprises a crossbeam, a bracket and a take-up wheel;

[0019] The crossbeam is fixedly connected to the bearing frame, the bracket is fixedly connected to the bearing frame, and the take-up wheel is rotatably connected in the bracket.

[0020] Preferably, the cutting machine body further comprises a processing assembly;

[0021] The processing assembly includes a transport component and a cutting component;

[0022] The transporting member is used for transporting the photovoltaic welding ribbon, and the cutting member is used for cutting the photovoltaic welding ribbon.

[0023] Preferably, the transport member includes a driving shaft, a conveyor belt, a driven shaft and a motor;

[0024] The driving shaft is rotatably connected in the cutting machine body, the conveyor belt is sleeved on the driving shaft, the driven shaft is sleeved in the conveyor belt, the driven shaft and the cutting machine body are rotatably connected, and the motor is installed on the driving shaft.

[0025] Preferably, the cutting member comprises a hydraulic cylinder, a strip plate and a cutting knife;

[0026] The hydraulic cylinder is fixedly connected in the cutting machine body, the strip plate is fixedly connected to the output end of the hydraulic cylinder, and the cutter is fixedly connected to the strip plate.

[0027] The utility model provides a photovoltaic welding ribbon cutting machine straightening device through improvement, which has the following improvements and advantages compared with the prior art:

[0028] Through the coordinated use of the supporting frame, the first roller, the pressing piece, etc., the bent photovoltaic welding ribbon is inserted between the pressing piece and the first roller, and the first roller and the second roller are both rotatably connected. Therefore, when the photovoltaic welding ribbon enters the cutting machine body, the pressing piece and the first roller only constrain the travel path of the photovoltaic welding ribbon, forcing the photovoltaic welding ribbon to restore its deformation. The pressing piece changes the pressure on the photovoltaic welding ribbon by adjusting its position, and the first roller and the second roller are both in a rotating state, and the friction between them and the photovoltaic welding ribbon is small. Therefore, while completing the photovoltaic welding ribbon straightening work, the damage to the surface coating of the photovoltaic welding ribbon is prevented. BRIEF DESCRIPTION OF THE DRAWINGS

[0029] In order to more clearly illustrate the specific implementation methods of the utility model or the technical solutions in the prior art, the drawings required for use in the specific implementation methods or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are some implementation methods of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.

[0030] Figure 1 It is a schematic diagram of the structure of the utility model;

[0031] Figure 2 It is a structural schematic diagram of the support frame, the first roller and the second roller of the utility model;

[0032] Figure 3 This is a schematic diagram of the structure of the mounting plate, round roller and bolts of the utility model;

[0033] Figure 4 This is a schematic diagram of the structure of the connecting rod, elastic member and fixing plate of the utility model;

[0034] Figure 5 It is a structural schematic diagram of the bracket, beam and take-up wheel of the utility model;

[0035] Figure 6 It is a structural schematic diagram of the cutting machine body, conveyor belt and cutting knife of the utility model.

[0036] Description of reference numerals:

[0037] 1-cutting machine body, 2-straightening assembly, 21-carrying frame, 22-first roller, 23-pressing member, 231-support rod, 232-mounting plate, 233-second roller, 234-locating pin, 3-auxiliary assembly, 31-mounting support plate, 32-bolt, 33-adjusting member, 331-connecting rod, 332-nut, 333-compression spring, 334-fixing plate, 34-round roller, 4-carrying assembly, 41-crossbeam, 42-bracket, 43-receiving wheel, 5-processing assembly, 51-transportation member, 511-driving shaft, 512-conveyor belt, 513-driven shaft, 514-motor, 52-cutting member, 521-hydraulic cylinder, 522-strip plate, 523-cutter. DETAILED DESCRIPTION

[0038] The technical solution of the utility model will be clearly and completely described below in conjunction with the embodiments. Obviously, the described embodiments are part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments of the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0039] In the description of the present invention, it should be understood that the terms "center" - "longitudinal" - "lateral" - "length" - "width" - "thickness" - "up" - "down" - "front" - "back" - "left" - "right" - "vertical" - "horizontal" - "top" - "bottom" - "inside" - "outside" - "clockwise" - "counterclockwise" and the like indicate orientations or positional relationships based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation - be constructed and operated in a specific orientation, and therefore should not be understood as a limitation on the present invention.

[0040] In the description of the present utility model, it should be understood that the terms "first"-"second" are only used for descriptive purposes, and should not be understood as indicating or implying relative importance or implicitly indicating the number of technical features indicated. Therefore, the features defined as "first"-"second" may explicitly or implicitly include one or more of the features. In the description of the present utility model, "multiple" means two or more, unless otherwise clearly and specifically defined. In addition, the terms "installed"-"connected"-"connected" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be indirectly connected through an intermediate medium, or it can be a connection between the two components. For those of ordinary skill in the art, the specific meanings of the above terms in the present utility model can be understood according to specific circumstances.

[0041] In this embodiment, if Figure 1 and Figure 2 As shown, a straightening device for a photovoltaic welding ribbon cutting machine includes a cutting machine body 1 and a straightening component 2. The straightening component 2 is used to straighten the photovoltaic welding ribbon. The straightening component 2 includes a supporting frame 21, a first roller 22 and a pressing member 23. The supporting frame 21 is fixedly connected to the cutting machine body 1, the first roller 22 is rotatably connected to the supporting frame 21, and the pressing member 23 is installed in the supporting frame 21. The pressing member 23 applies pressure in the opposite direction to the bent photovoltaic welding ribbon so that the photovoltaic welding ribbon recovers its deformation.

[0042] Thus, the straightening assembly 2 is fixedly connected to the tail end of the cutting machine body 1, and the bent photovoltaic welding ribbon is inserted between the lower pressing piece 23 and the first roller 22. After entering the cutting machine body 1, as the photovoltaic welding ribbon moves laterally, the lower pressing piece 23 applies pressure to the photovoltaic welding ribbon, and cooperates with the bearing of the first roller 22 to force the photovoltaic welding ribbon to restore its deformation, thereby completing the straightening work of the photovoltaic welding ribbon;

[0043] Furthermore, three first rollers 22 are equidistantly distributed in the support frame 21 , and the pressing member 23 cooperates with the first rollers 22 to achieve the straightening process of the photovoltaic welding ribbon.

[0044] In some embodiments, Figure 1 and Figure 2 As shown, the pressing member 23 includes a support rod 231, a mounting plate 232, a second roller 233 and a positioning pin 234. The support rod 231 is sleeved in the supporting frame 21, the mounting plate 232 is fixedly connected to the support rod 231, the second roller 233 is rotatably connected in the mounting plate 232, and the support rod 231 is connected to the supporting frame 21 through the positioning pin 234.

[0045] Therefore, the support rod 231 is moved vertically in the carrier frame 21, and the use height of the mounting plate 232 is adjusted by the support rod 231, thereby adjusting the height of the second roller 233, and then the support rod 231 is fixed in the carrier frame 21 by the positioning pin 234. When the photovoltaic welding ribbon passes between the second roller 233 and the first roller 22, the photovoltaic welding ribbon is straightened by the limiting of the second roller 233 and the first roller 22. The second roller 233 and the first roller 22 are in a rotating state during operation to prevent damage to the surface coating of the photovoltaic ribbon.

[0046] Furthermore, two support rods 231 are provided, threaded holes are processed on the support rods 231, the second rollers 233 are symmetrically distributed in the mounting plate 232, the outer wall of the positioning pin 234 is processed with threads, and the second rollers 233 rotate in the mounting plate 232 through bearings.

[0047] In some embodiments, Figure 1 and Figure 3As shown, an auxiliary component 3 is provided on the supporting frame 21, and the auxiliary component 3 is used to assist the lateral movement of the photovoltaic welding strip. The auxiliary component 3 includes a mounting plate 31, bolts 32, an adjusting member 33 and a round roller 34. The mounting plate 31 is connected to the supporting frame 21 through the bolts 32, and the round roller 34 is connected to the mounting plate 31 through the adjusting member 33. The adjusting member 33 is used to change the use height of the round roller 34.

[0048] Furthermore, bolts 32 fix the mounting support plate 31 on the supporting frame 21 , and two round rollers 34 are arranged in parallel. Each round roller 34 is provided with two adjusting members 33 , and the adjusting members 33 can change the use height of the round roller 34 .

[0049] In some embodiments, Figure 3 and Figure 4 As shown, the adjusting member 33 includes a connecting rod 331, a nut 332, a compression spring 333 and a fixing plate 334. The connecting rod 331 and the mounting support plate 31 are sleeved together, the nut 332 is threadedly connected to the connecting rod 331, the fixing plate 334 is fixedly connected to the bottom end of the connecting rod 331, the fixing plate 334 and the round roller 34 are sleeved together, the compression spring 333 is sleeved on the connecting rod 331, and the compression spring 333 is located between the fixing plate 334 and the mounting support plate 31.

[0050] Thus, the connecting rod 331 is moved upward to drive the fixing plate 334 to lift the round roller 34 to its height, and the connecting rod 331 is limited by the nut 332. When the fixing plate 334 is moved upward, the compression spring 333 is compressed. While the setting of the round roller 34 assists the lateral movement of the photovoltaic welding strip, the round roller 34 applies an extrusion force to the photovoltaic welding strip to further straighten the photovoltaic welding strip.

[0051] Furthermore, threads are processed on the connecting rod 331, and the nut 332 restricts the connecting rod 331 in the mounting bracket 31. The compression spring 333 is located on the connecting rod 331 between the fixing plate 334 and the mounting bracket 31, and the round roller 34 rotates in the fixing plate 334 through the bearing.

[0052] In some embodiments, Figure 5 As shown, a bearing assembly 4 is installed on the bearing frame 21, and the bearing assembly 4 includes a crossbeam 41, a bracket 42 and a take-up wheel 43. The crossbeam 41 is fixedly connected to the bearing frame 21, the bracket 42 is fixedly connected to the bearing frame 21, and the take-up wheel 43 is rotatably connected in the bracket 42.

[0053] Furthermore, the crossbeam 41 is fixed to the bottom of the carrier 21, a groove is processed in the bracket 42, and the take-up wheel 43 rotates in the bracket 42 through a pin shaft. The take-up wheel 43 is designed to roll up the photovoltaic welding ribbon.

[0054] In some embodiments, Figure 1 and Figure 6As shown, the cutting machine body 1 also includes a processing assembly 5, and the processing assembly 5 includes a transport component 51 and a cutting component 52. The transport component 51 is used to transport the photovoltaic welding ribbon, and the cutting component 52 is used to cut the photovoltaic welding ribbon.

[0055] Furthermore, the transporting member 51 drives the photovoltaic welding ribbon to move laterally at a uniform speed, and the cutting member 52 performs intermittent cutting on the photovoltaic welding ribbon.

[0056] In some embodiments, as shown in FIG. Figure 6 As shown, the transport member 51 includes a driving shaft 511, a conveyor belt 512, a driven shaft 513 and a motor 514. The driving shaft 511 is rotatably connected to the cutting machine body 1, the conveyor belt 512 is sleeved on the driving shaft 511, the driven shaft 513 is sleeved in the conveyor belt 512, the driven shaft 513 and the cutting machine body 1 are rotatably connected, and the motor 514 is installed on the driving shaft 511.

[0057] Therefore, the driving shaft 511 rotates in the cutting machine body 1 through the bearing, the driving shaft 511 and the driven shaft 513 are located on the same horizontal line, the conveyor belt 512 is used to transport the photovoltaic welding tape, and the motor 514 is connected to the driving shaft 511 through the coupling, and the motor 514 provides power for the rotation of the driving shaft 511.

[0058] In some embodiments, as shown in FIG. Figure 6 As shown, the cutting member 52 includes a hydraulic cylinder 521, a strip plate 522 and a cutter 523. The hydraulic cylinder 521 is fixedly connected in the cutting machine body 1, the strip plate 522 is fixedly connected to the output end of the hydraulic cylinder 521, and the cutter 523 and the strip plate 522 are fixedly connected.

[0059] Furthermore, two hydraulic cylinders 521 are provided in the cutting machine body 1, and the strip plate 522 is fixed at the output end of the hydraulic cylinder 521. The cutter 523 is processed with a bevel blade. The strip plate 522 is driven to move by the contraction of the hydraulic cylinder 521, and then the strip plate 522 drives the cutter 523 to move downward, thereby realizing the cutting of the photovoltaic welding strip.

[0060] Working principle:

[0061] First, install the carrier 21 at the tail end of the cutting machine body 1, use the bolts 32 to fix the mounting bracket 31 on the carrier 21, place the take-up wheel 43 with the photovoltaic welding tape installed in the bracket 42, then pass the photovoltaic welding tape between the first roller 22 and the second roller 233, adjust the use height of the mounting plate 232 through the support rod 231, then use the positioning pin 234 to fix the support rod 231 in the carrier 21, and then adjust the height of the second roller 233, straighten the photovoltaic welding tape through the limiting of the second roller 233 and the first roller 22, and then drive the fixing plate by moving the connecting rod 331 upward 334 is used to lift the round roller 34 to its height, and the nut 332 is used to limit the connecting rod 331. When the fixed plate 334 moves up, the compression spring 333 is compressed, and then the pressing force of the round roller 34 on the photovoltaic welding strip is adjusted, so that the photovoltaic welding strip and the conveyor belt 512 are in close contact, and then the motor 514 is started. When the motor 514 drives the driving shaft 511 to rotate, the conveyor belt 512 moves on the outer wall of the driven shaft 513. As the conveyor belt 512 moves, it drives the photovoltaic welding strip to move horizontally to the bottom of the cutter 523, and the hydraulic cylinder 521 is started to drive the strip plate 522 to move downward, and then the cutter 523 cuts the photovoltaic welding strip.

[0062] Finally, it should be noted that the above embodiments are only used to illustrate the technical solution of the utility model, rather than to limit it. Although the utility model has been described in detail with reference to the aforementioned embodiments, ordinary technicians in this field should understand that they can still modify the technical solutions recorded in the aforementioned embodiments, or replace some or all of the technical features therein with equivalents. However, these modifications or replacements do not make the essence of the corresponding technical solution deviate from the scope of the technical solution of the embodiments of the utility model.

Claims

1. A straightening device for a photovoltaic ribbon cutting machine, characterized in that: include: Cutting machine body (1); A straightening component (2), wherein the straightening component (2) is used to straighten the photovoltaic welding ribbon; The straightening assembly (2) comprises a carrier frame (21), a first roller (22) and a pressing member (23); The support frame (21) and the cutting machine body (1) are fixedly connected, the first roller (22) is rotatably connected to the support frame (21), and the pressing member (23) is installed in the support frame (21). The pressing member (23) applies pressure in the opposite direction to the bent photovoltaic welding strip, so that the photovoltaic welding strip recovers its deformation.

2. A photovoltaic ribbon cutting machine straightening device according to claim 1, characterized in that: The pressing member (23) comprises a support rod (231), a mounting plate (232), a second roller (233) and a positioning pin (234); The support rod (231) is sleeved in the support frame (21), the mounting plate (232) is fixedly connected to the support rod (231), the second roller (233) is rotatably connected to the mounting plate (232), and the support rod (231) is connected to the support frame (21) via a positioning pin (234).

3. A photovoltaic ribbon cutting machine straightening device according to claim 1, characterized in that: The supporting frame (21) is provided with an auxiliary component (3), and the auxiliary component (3) is used to assist the lateral movement of the photovoltaic welding strip; The auxiliary component (3) comprises a mounting support plate (31), a bolt (32), an adjusting member (33) and a round roller (34); The mounting support plate (31) is connected to the support frame (21) via bolts (32), and the round roller (34) is connected to the mounting support plate (31) via an adjusting member (33), wherein the adjusting member (33) is used to change the use height of the round roller (34).

4. A photovoltaic ribbon cutting machine straightening device according to claim 3, characterized in that: The adjusting member (33) comprises a connecting rod (331), a nut (332), a compression spring (333) and a fixing plate (334); The connecting rod (331) and the mounting support plate (31) are sleeved and connected, the nut (332) is threadedly connected to the connecting rod (331), the fixing plate (334) is fixedly connected to the bottom end of the connecting rod (331), the fixing plate (334) and the round roller (34) are sleeved and connected, the compression spring (333) is sleeved on the connecting rod (331), and the compression spring (333) is located between the fixing plate (334) and the mounting support plate (31).

5. The photovoltaic ribbon cutting machine straightening device according to claim 1, characterized in that: A bearing assembly (4) is installed on the bearing frame (21); The bearing assembly (4) comprises a crossbeam (41), a bracket (42) and a take-up wheel (43); The crossbeam (41) and the carrier frame (21) are fixedly connected, the bracket (42) is fixedly connected to the carrier frame (21), and the take-up wheel (43) is rotatably connected in the bracket (42).

6. The photovoltaic ribbon cutting machine straightening device according to claim 1, characterized in that: The cutting machine body (1) further comprises a processing assembly (5); The processing assembly (5) comprises a transport component (51) and a cutting component (52); The transporting member (51) is used for transporting the photovoltaic welding ribbon, and the cutting member (52) is used for cutting the photovoltaic welding ribbon.

7. A photovoltaic ribbon cutting machine straightening device according to claim 6, characterized in that: The transport member (51) comprises a driving shaft (511), a conveyor belt (512), a driven shaft (513) and a motor (514); The driving shaft (511) is rotatably connected to the cutting machine body (1), the conveyor belt (512) is sleeved on the driving shaft (511), the driven shaft (513) is sleeved in the conveyor belt (512), the driven shaft (513) and the cutting machine body (1) are rotatably connected, and the motor (514) is mounted on the driving shaft (511).

8. The photovoltaic ribbon cutting machine straightening device according to claim 6, characterized in that: The cutting member (52) comprises a hydraulic cylinder (521), a strip plate (522) and a cutting knife (523); The hydraulic cylinder (521) is fixedly connected in the cutting machine body (1), the strip plate (522) is fixedly connected to the output end of the hydraulic cylinder (521), and the cutting knife (523) and the strip plate (522) are fixedly connected.