Punching and blanking progressive die without waste blanking
By using a push plate structure driven by a limit frame and hydraulic rod in the punching continuous die, the problem of offset and misalignment of the circular seat disc during the stamping process is solved, and the production efficiency and punching accuracy are improved through the automated removal process of the return spring and the pin.
Patent Information
- Application Number
- CN202420459843.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-03-11
- Publication Date
- 2025-05-13
- Estimated Expiration
- 2034-03-11
AI Technical Summary
When existing equipment punches the bench round seat disc, it lacks a limiting device, which causes the circular seat disc to be offset and misalign during the stamping process, resulting in punching deviations. It also requires manual operation to be taken out, which is relatively inconvenient.
A continuous punching die without waste punching is designed, using a structure of multiple limit frames and connecting grooves. The push plate is driven to slide through the hydraulic rod to realize the limiting and pushing of the circular seat disc to the lower mold, and the circular seat disc is automatically ejected out through the reset spring and the top rod structure to avoid moving with the upper mold.
It effectively prevents the deviation and misalignment of the circular seat disc during the stamping process, ensures the accuracy and consistency of punching, and improves production efficiency and reduces the inconvenience of manual operation through the automated removal process.
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Figure CN222856442U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to a punching and blanking continuous die, in particular to a punching and blanking continuous die without waste material blanking, belonging to the technical field of punching. Background Art
[0002] With the rapid development of my country's national economy, the mold, an industrial aircraft carrier, plays an important role. The stamping mold processing has high production efficiency, convenient operation, easy mechanization and automation. The mold ensures the size and shape accuracy of the stamping parts, stable quality and long service life. The mold can process parts with a large size range and complex shapes, and no other heating equipment is required during the production process.
[0003] When punching the circular seat plate of the bench, the circular seat plate is conveyed to the lower mold by the conveying mechanism, and then punched by the upper mold. However, most of the existing equipment does not have a limit function for the circular seat plate. During the downward movement of the upper mold, the circular seat plate may be affected by the vibration amplitude of the equipment, and may be offset and misaligned on the lower mold, resulting in deviations during punching, which reduces the practicability of the device. In addition, after the processing of the circular seat plate is completed, personnel may need to manually remove the circular seat plate, which is an inconvenient operation. Utility Model Content
[0004] 1. Technical issues to be resolved
[0005] The purpose of the utility model is to provide a waste-free punching and blanking continuous die in order to solve the above-mentioned problem, so as to solve the problem in the prior art that when punching the circular seat plate of the bench, the circular seat plate is conveyed to the lower die by the conveying mechanism, and then punched by the upper die, but most of the existing equipment does not have a limit for the circular seat plate. In the process of the upper die moving downward, the circular seat plate may be affected by the vibration amplitude of the equipment, and the circular seat plate may be offset and misaligned on the lower die, thereby causing deviations during punching and reducing the practicability of the device. In addition, after the processing of the circular seat plate is completed, personnel may need to manually take out the circular seat plate, which is an inconvenient operation.
[0006] (II) Technical solution
[0007] The utility model is realized through the following technical scheme: a punching and blanking continuous die for waste-free blanking, comprising a frame, a lower die is provided on the top of the frame, an upper die assembly is provided on the top of the lower die, a flip assembly is provided on the outer side of the lower die, a plurality of punching holes are opened at the bottom end of the inner part of the lower die, a connecting groove is formed inside the lower die, a first limit frame is fixedly connected to the outer side of the lower die, the first limit frame is communicated with the connecting groove, a second limit frame is provided on one side of the first limit frame, the first limit frame contacts the second limit frame, two support blocks are fixedly connected to the bottom of the second limit frame, both of the support blocks are fixedly connected to the frame, a placing cylinder is fixedly connected to the top of the second limit frame, a push plate is slidably connected to the inner side of the second limit frame, a mounting block is fixedly connected to the outer side of the push plate, a third hydraulic rod is fixedly connected to one side of the mounting block, and the third hydraulic rod is fixedly connected to the top of one of the support blocks. The setting of the two support blocks plays a role of fixed support for the second limit frame.
[0008] Preferably, a circular hole is provided on the top of the frame, the circular hole is communicated with the inside of the frame, a collecting frame is provided inside the frame, and the circular hole is provided so that the punched discs can be fed into the collecting frame.
[0009] Preferably, the upper mold assembly includes an upper mold, a plurality of punches are installed at the bottom of the upper mold, and the plurality of punches are adapted to the plurality of punching holes. A plurality of ejector rods are provided at the bottom of the upper mold, and the top ends of the plurality of ejector rods pass through the upper mold and are slidably connected to the upper mold.
[0010] Preferably, the upper mold assembly also includes two first hydraulic rods and an L-shaped plate, the two first hydraulic rods are fixedly connected to the top of the upper mold, the L-shaped plate is fixedly connected to the top of the frame, and the top ends of the two first hydraulic rods pass through the L-shaped plate and are fixedly connected to the L-shaped plate.
[0011] Preferably, a circular block is fixedly connected to the top end of the plurality of push rods, a return spring is sleeved on the outer side of the push rod, and both ends of the return spring are respectively fixedly connected to the circular block and the upper mold, and the setting of the return spring plays the role of elastic stretching and elastic return.
[0012] Preferably, the flipping assembly includes a connecting block and a ball, the inner side of the connecting block is fixedly connected to a rotating rod, the outer side of the rotating rod is rotatably connected to a rotating seat, the rotating seat is fixedly connected to the top of the frame, a blanking frame is provided on the rear side of the rotating seat, the blanking frame is fixedly connected to the frame, one end of the rotating rod is fixedly connected to a gear, the ball is fixedly connected to the bottom of the lower mold, and the ball is in contact with the frame.
[0013] Preferably, the flip assembly also includes a rack, which is meshed and connected to the outside of the gear, and a fixed block is fixedly connected to the outside of the rack, and a second hydraulic rod is fixedly connected to the rear side of the fixed block, and the second hydraulic rod is fixedly connected to the top of the frame.
[0014] The utility model provides a punching and blanking continuous die without waste blanking, which has the following beneficial effects:
[0015] 1. The punching and blanking continuous die for waste-free blanking places multiple circular seat discs in the placing cylinder. By starting the third hydraulic rod, the push plate is pulled to slide inside the second limit frame through the mounting block. The push plate can push the circular seat disc that falls into the second limit frame into the lower die through the first limit frame and the connecting groove, thereby realizing the limitation of the circular seat disc. This structural design can prevent the circular seat disc from being offset and misplaced during stamping.
[0016] 2. In the punching and blanking continuous die for waste-free blanking, when the upper die contacts the circular seat disc, the reset spring arranged on the outer side of the ejector rod is in an elastically stretched state. When the circular seat disc is punched and the upper die is away from the lower die, multiple reset springs are elastically reset, and the circular seat disc can be ejected by multiple ejector rods, and can be pushed off from multiple punches to prevent the circular seat disc from moving upward with the upper die.
[0017] 3. The punching and blanking continuous die for waste-free blanking starts the second hydraulic rod. The second hydraulic rod can pull the rack to move through the fixed block. The rack is meshed with the gear, and the gear drives the rotating rod to rotate. At this time, the connecting block can drive the lower die to flip. At this time, the ball is away from the frame. After the lower die flips to a certain extent, the circular seat plate can be poured out and fall into the blanking frame to discharge the material through the blanking frame. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] Figure 1 It is a schematic diagram of the overall structure of the utility model;
[0019] Figure 2 This is a schematic diagram of the blanking frame structure of the utility model;
[0020] Figure 3 This is a schematic diagram of the upper mold structure of the utility model;
[0021] Figure 4 It is a schematic diagram of the second limiting frame structure of the utility model.
[0022]
Main component symbol description
[0023] 1. Frame; 100. Collecting frame; 101. Ball; 2. L-shaped plate; 3. Upper mold; 4. Lower mold; 5. Punch; 6. Ejector rod; 7. Return spring; 8. First hydraulic rod; 9. Connecting block; 10. Turning rod; 11. Rotating seat; 12. Gear; 13. Rack; 14. Fixed block; 15. Second hydraulic rod; 16. Connecting groove; 17. First limiting frame; 18. Second limiting frame; 19. Support block; 20. Push plate; 21. Mounting block; 22. Placement cylinder; 23. Unloading frame; 24. Third hydraulic rod. DETAILED DESCRIPTION
[0024] The embodiment of the utility model provides a punching and blanking continuous die without waste material blanking.
[0025] See also Figure 1 , Figure 2 , Figure 3 and Figure 4 , including a frame 1, a lower mold 4 is provided on the top of the frame 1, an upper mold assembly is provided on the top of the lower mold 4, a round hole is opened on the top of the frame 1, the round hole is communicated with the inside of the frame 1, a collecting frame 100 is arranged inside the frame 1, a flip assembly is provided on the outside of the lower mold 4, a plurality of punching holes are opened at the bottom end of the lower mold 4, a connecting groove 16 is formed inside the lower mold 4, a first limit frame 17 is fixedly connected to the outside of the lower mold 4, the first limit frame 17 is communicated with the connecting groove 16, a second limit frame 18 is provided on one side of the first limit frame 17, the first limit frame 17 is in contact with the second limit frame 18, two support blocks 19 are fixedly connected to the bottom of the second limit frame 18, both support blocks 19 are fixedly connected to the frame 1, a placing cylinder 22 is fixedly connected to the top of the second limit frame 18, a push plate 20 is slidably connected to the inside of the second limit frame 18, a mounting block 21 is fixedly connected to the outside of the push plate 20, a third hydraulic rod 24 is fixedly connected to one side of the mounting block 21, and the third hydraulic rod 24 is fixedly connected to the top of one of the support blocks 19.
[0026] Specifically, a plurality of circular seat discs are placed in the placement cylinder 22, and by starting the third hydraulic rod 24, the push plate 20 is pulled by the mounting block 21 to slide inside the second limit frame 18. The push plate 20 can push the circular seat disc that falls into the second limit frame 18 into the lower mold 4 through the first limit frame 17 and the connecting groove 16, thereby limiting the circular seat disc. This structural design can prevent the circular seat disc from being offset and misaligned during stamping.
[0027] See also Figure 1 , Figure 2 and Figure 3The upper die assembly includes an upper die 3, a plurality of punches 5 are installed at the bottom of the upper die 3, and the plurality of punches 5 are adapted to the plurality of punching holes. A plurality of ejector rods 6 are arranged at the bottom of the upper die 3, and the top ends of the plurality of ejector rods 6 pass through the upper die 3 and are slidably connected to the upper die 3. A circular block is fixedly connected to the top ends of the plurality of ejector rods 6, and a return spring 7 is sleeved on the outer side of the ejector rod 6. The two ends of the return spring 7 are respectively fixedly connected to the circular block and the upper die 3. The upper die assembly also includes two first hydraulic rods 8 and an L-shaped plate 2, the two first hydraulic rods 8 are fixedly connected to the top of the upper die 3, the L-shaped plate 2 is fixedly connected to the top of the frame 1, and the top ends of the two first hydraulic rods 8 pass through the L-shaped plate 2 and are fixedly connected to the L-shaped plate 2.
[0028] Specifically, the two first hydraulic rods 8 are started to move the upper mold 3 toward the lower mold 4. The circular seat plate inside the lower mold 4 can be punched through multiple punches 5, and the punched discs fall into the collection frame 100 through the circular holes for collection so that the discs can be recycled.
[0029] In addition, when the upper mold 3 is in contact with the circular seat plate, the return spring 7 arranged on the outside of the push rod 6 is in a state of elastic stretching. When the circular seat plate is punched, the upper mold 3 is away from the lower mold 4, and the multiple return springs 7 are elastically reset. The circular seat plate can be ejected through the multiple push rods 6, and the circular seat plate can be pushed off from the multiple punches 5 to prevent the circular seat plate from moving upward with the upper mold 3.
[0030] See also Figure 1 , Figure 2 and Figure 4 The flip assembly includes a connecting block 9 and a ball 101. A rotating rod 10 is fixedly connected to the inner side of the connecting block 9. A rotating seat 11 is rotatably connected to the outer side of the rotating rod 10. The rotating seat 11 is fixedly connected to the top of the frame 1. A blanking frame 23 is provided on the rear side of the rotating seat 11. The blanking frame 23 is fixedly connected to the frame 1. A gear 12 is fixedly connected to one end of the rotating rod 10. The ball 101 is fixedly connected to the bottom of the lower mold 4. The ball 101 contacts the frame 1. The flip assembly also includes a rack 13. The rack 13 is meshed and connected to the outer side of the gear 12. A fixed block 14 is fixedly connected to the outer side of the rack 13. A second hydraulic rod 15 is fixedly connected to the rear side of the fixed block 14. The second hydraulic rod 15 is fixedly connected to the top of the frame 1.
[0031] Specifically, when the stamping is completed, the second hydraulic rod 15 is started. The second hydraulic rod 15 can pull the rack 13 to move through the fixed block 14. The rack 13 is meshed with the gear 12, and the gear 12 drives the rotating rod 10 to rotate. At this time, the connecting block 9 can drive the lower mold 4 to flip. At this time, the ball 101 is away from the frame 1. After the lower mold 4 flips to a certain extent, the circular seat plate can be poured out and fall into the blanking frame 23, and the material is discharged through the blanking frame 23.
[0032] The above shows and describes the basic principle and main features of the utility model and the advantages of the utility model. Those skilled in the art should understand that the utility model is not limited by the above embodiments. The above embodiments and descriptions are only for explaining the principle of the utility model. Without departing from the spirit and scope of the utility model, the utility model may have various changes and improvements, which fall within the scope of the utility model to be protected. The scope of protection claimed by the utility model is defined by the attached claims and their equivalents.
Claims
1. A punching and blanking continuous die for blanking without waste, comprising a frame (1), characterized in that: A lower mold (4) is provided on the top of the frame (1), an upper mold assembly is provided on the top of the lower mold (4), a flip assembly is provided on the outside of the lower mold (4), a plurality of punching holes are provided on the bottom end of the lower mold (4), a connecting groove (16) is formed inside the lower mold (4), a first limiting frame (17) is fixedly connected to the outside of the lower mold (4), the first limiting frame (17) is communicated with the connecting groove (16), a second limiting frame (18) is provided on one side of the first limiting frame (17), and the first limiting frame (17) and the second limiting frame (18) are connected to each other. ), the second limit frame (18) is fixedly connected to two support blocks (19) at the bottom, and the two support blocks (19) are fixedly connected to the frame (1), the second limit frame (18) is fixedly connected to a placement cylinder (22) at the top, the second limit frame (18) is slidably connected to a push plate (20) inside, the push plate (20) is fixedly connected to a mounting block (21) on the outside, and a third hydraulic rod (24) is fixedly connected to one side of the mounting block (21), and the third hydraulic rod (24) is fixedly connected to the top of one of the support blocks (19).
2. The punching and blanking continuous die for non-waste blanking according to claim 1, characterized in that: A circular hole is provided on the top of the frame (1), the circular hole is communicated with the interior of the frame (1), and a collection frame (100) is provided inside the frame (1).
3. The punching and blanking continuous die for non-waste blanking according to claim 1, characterized in that: The upper die assembly comprises an upper die (3), a plurality of punches (5) are mounted at the bottom of the upper die (3), the plurality of punches (5) are adapted to the plurality of punch holes, a plurality of ejector rods (6) are arranged at the bottom of the upper die (3), the top ends of the plurality of ejector rods (6) pass through the upper die (3) and are slidably connected to the upper die (3).
4. The punching and blanking continuous die for non-waste blanking according to claim 3, characterized in that: The upper mold assembly further comprises two first hydraulic rods (8) and an L-shaped plate (2), wherein the two first hydraulic rods (8) are fixedly connected to the top of the upper mold (3), the L-shaped plate (2) is fixedly connected to the top of the frame (1), and the top ends of the two first hydraulic rods (8) pass through the L-shaped plate (2) and are fixedly connected to the L-shaped plate (2).
5. The punching and blanking continuous die for non-waste blanking according to claim 3, characterized in that: The top ends of the plurality of push rods (6) are fixedly connected to a circular block, the outer sides of the push rods (6) are sleeved with a return spring (7), and the two ends of the return spring (7) are respectively fixedly connected to the circular block and the upper mold (3).
6. The punching and blanking continuous die for waste-free blanking according to claim 1, characterized in that: The flip assembly comprises a connecting block (9) and a ball (101); a rotating rod (10) is fixedly connected to the inner side of the connecting block (9); a rotating seat (11) is rotatably connected to the outer side of the rotating rod (10); the rotating seat (11) is fixedly connected to the top of the frame (1); a blanking frame (23) is provided at the rear side of the rotating seat (11); the blanking frame (23) is fixedly connected to the frame (1); a gear (12) is fixedly connected to one end of the rotating rod (10); the ball (101) is fixedly connected to the bottom of the lower mold (4); and the ball (101) is in contact with the frame (1).
7. The punching and blanking continuous die for non-waste blanking according to claim 6, characterized in that: The turnover assembly further comprises a rack (13), the rack (13) being meshedly connected to the outside of the gear (12), a fixed block (14) being fixedly connected to the outside of the rack (13), a second hydraulic rod (15) being fixedly connected to the rear side of the fixed block (14), and the second hydraulic rod (15) being fixedly connected to the top of the frame (1).
Citation Information
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