Full-automatic wave forming welding machine

By designing the cutting assembly and line structure in a fully automatic wave forming welding machine, and using sliders and clamping the material wires, the problems of cut offset and manual cutting efficiency during material wire cutting are solved, and the flatness and efficient and accurate cutting of the material wire cut are achieved.

CN222856572UActive Publication Date: 2025-05-13WUXI HAIJUNDA MACHINERY MANUFACTURING CO LTD
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Patent Information

Application Number
CN202420424104.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-03-06
Publication Date
2025-05-13
Estimated Expiration
2034-03-06

AI Technical Summary

Technical Problem

In the process of cutting material wires, the cutouts are easily offset, and the manual cutting efficiency is low and the accuracy is difficult to ensure.

Method used

A fully automatic wave forming welding machine is designed, adopting a cutting assembly and a wire channel structure, and the first slider and the second slider drives the clamp to clamp the material wire to ensure that the material wire is fixed, and cut through the cylinder and the rotating motor drive the cutting knife.

Benefits of technology

The flatness of the material wire cutout is achieved, manual operation is saved, and cutting efficiency and accuracy are improved.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of welding, in particular to a full-automatic wave forming welding machine which comprises a cutting-off assembly, a wire channel is arranged below the cutting-off assembly and comprises a cutting-off table facilitating material wire cutting, hollow-out areas are arranged on the left side and the right side of the wire channel, clamping plates are symmetrically arranged right opposite to the hollow-out areas, and the clamping plates on the two sides are respectively and fixedly connected with a connecting plate. The lower end of the connecting plate is connected with a second sliding block, the second sliding block is in threaded sleeve connection with a threaded rod located below the line channel, and internal threads of the second sliding blocks on the two sides are opposite; the left end of the threaded rod is rotationally connected to the fixing block, and the right end of the threaded rod is fixedly connected to a rotating shaft of the second driver. Limiting strips for preventing the second sliding block from rotating are arranged on the two sides of the threaded rod. Therefore, in the cutting process of the material wire, the position of the material wire can be fixed, it is guaranteed that a notch of the material wire is smooth, labor is saved, and the cutting efficiency and the cutting accuracy are improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of welding, in particular to a full-automatic wave forming welding machine. Background Art

[0002] The automatic welding machine is an automatic welding machine based on motor control technology, single chip control technology, PLC control technology and numerical control technology. With the improvement of people's living standards, many straight or flat materials can no longer meet people's daily needs. For aesthetic reasons, people will choose various items made of wavy material wires. The fully automatic wave forming welding machine can weld wavy lines and straight lines together to make semi-finished material wires.

[0003] At present, various fully automatic wave forming welding machines have appeared on the market. Among the common fully automatic wave forming welding machines, pneumatic tools are mostly used as cutting devices. However, since the wires to be welded are not clamped in the line channel, the incisions are easily offset during the cutting process, causing trouble for subsequent processing; some use manual cutting, the work efficiency is very low, and the accuracy is difficult to guarantee.

[0004] How to fix the position of the material wire during the cutting process, ensure a smooth cut of the material wire, save labor, and improve cutting efficiency and cutting accuracy has become a technical problem that needs to be broken through.

[0005] In summary, the prior art obviously has inconveniences and defects in practical use, so it is necessary to improve it. Utility Model Content

[0006] In view of the above-mentioned defects, the purpose of the utility model is to provide a fully automatic wave forming welding machine, which can fix the position of the material wire during the cutting process of the material wire, ensure the smooth incision of the material wire, save labor, and improve the cutting efficiency and cutting accuracy.

[0007] In order to achieve the above-mentioned purpose, the utility model provides a fully automatic wave forming welding machine, including a cutting component, a wire path is provided below the cutting component, the wire path includes a cutting table for facilitating the cutting of material wires, hollow areas are provided on the left and right sides of the wire path, and clamps are symmetrically provided opposite to the hollow areas, and the clamps on both sides are respectively fixed to a connecting plate, and the lower end of the connecting plate is connected to a second slider, and the second slider is threadedly sleeved on a threaded rod located below the wire path, and the internal threads of the second sliders on both sides are opposite.

[0008] The left end of the threaded rod is rotatably connected to the fixed block, and the right end of the threaded rod is fixedly connected to the rotating shaft of the second driver; both sides of the threaded rod are provided with limit bars to prevent the second sliding block from rotating.

[0009] According to the fully automatic wave forming welding machine of the utility model, the cutting assembly comprises a frame, a first driver is provided on the upper part of the frame, and the extending end of the first driver is fixedly connected to the cutting knife.

[0010] According to the fully automatic wave forming welding machine of the utility model, slideways are symmetrically arranged on the inner side of the frame, and first sliders matched with the slideways are arranged on the left and right sides of the cutting knife, and the first sliders are slidably arranged in the slideways.

[0011] According to the fully automatic wave forming welding machine of the utility model, the distance between the hollow area and the cutting table is 4-5 centimeters.

[0012] According to the fully automatic wave forming welding machine of the utility model, two ends of the two limit bars are respectively fixed to the fixed block and the second driver, and the two limit bars are both in contact with the second sliding block.

[0013] According to the fully automatic wave forming welding machine of the utility model, the middle part of the threaded rod is fixedly connected to a limiting block.

[0014] According to the fully automatic wave forming welding machine of the utility model, the lower ends of the fixing block and the second driver are both fixedly connected to the base.

[0015] According to the fully automatic wave forming welding machine of the utility model, the first driver is a cylinder, and the second driver is a rotating motor.

[0016] The purpose of the utility model is to provide a fully automatic wave forming welding machine, including a cutting table, which can hold the material wire at the bottom, so that when the cutting component performs the cutting operation, the upper and lower ends of the cut material wire are evenly stressed, ensuring that the cut of the cut material wire is smooth; the first slider is slidably arranged in the slideway, so that the cutting knife falls steadily under the drive of the first driver; the second slider drives the clamping plate to pass through the hollow area of ​​the wire channel to clamp the material wire, so that the position of the material wire is fixed, and the cut of the material wire is guaranteed to be smooth. In summary, the beneficial effects of the utility model are: in the process of cutting the material wire, the position of the material wire is fixed, the cut of the material wire is guaranteed to be smooth, labor is saved, and the cutting efficiency and cutting accuracy are improved. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 This is the structural diagram of the utility model;

[0018] Figure 2 for Figure 1 Structural diagram of the middle clamping mechanism;

[0019] In the figure: 1-cutting assembly, 11-frame, 12-slide, 13-first slider, 14-cutting knife, 2-threaded rod, 21-limiting block, 3-limiting strip, 4-clamp, 41-connecting plate, 42-second slider, 5-fixed block, 6-base, 7-first drive, 8-second drive, 9-line, 91-hollow area, 92-cutting table. DETAILED DESCRIPTION

[0020] In order to make the purpose, technical solution and advantages of the utility model more clear, the utility model is further described in detail below in conjunction with the accompanying drawings. It should be understood that the specific embodiments described here are only used to explain the utility model and are not used to limit the utility model.

[0021] See also Figure 1 and Figure 2 The utility model provides a fully automatic wave forming welding machine, including a cutting component 1, which can cut the welded material wire. A wire path 9 is provided below the cutting component 1, and the wire path 9 can send the welded material wire to the bottom of the cutting component 1 for cutting. The wire path 9 includes a cutting table 92 for facilitating the cutting of the material wire. The cutting table 92 can support the material wire at the bottom. When the cutting component 1 performs the cutting operation, the upper and lower ends of the cut material wire are evenly stressed, ensuring that the cut of the cut material wire is smooth.

[0022] As an embodiment, the cutting assembly 1 includes a frame 11, a first driver 7 is provided on the upper portion of the frame 11, the first driver 7 can be extended downward, and the extended end of the first driver 7 is fixedly connected to a cutting knife 14; a slideway 12 is symmetrically provided on the inner side of the frame 11, and a first slider 13 used in conjunction with the slideway 12 is provided on the left and right sides of the cutting knife 14, and the first slider 13 is slidably arranged in the slideway 12, so that the cutting knife 14 falls steadily under the drive of the first driver 7, thereby ensuring that the cut of the cut material wire is smooth.

[0023] As another embodiment, the cutting component 1 is arranged on an electric cylinder on the left side of the cutting table 92, and the extended end of the electric cylinder is fixedly connected to the cutting knife 14. A receiving plate is provided on the right side of the cutting table 92, and the receiving plate can receive the cutting knife 14 extended to the right side to cut the material wire in the left and right directions.

[0024] See also Figure 1 and Figure 2, hollow areas 91 are provided on both sides of the wire channel 9, the distance between the hollow area 91 and the cutting table 92 is 4-5 cm, and clamps 4 are symmetrically provided opposite to the hollow areas 91, and the clamps 4 on both sides are respectively fixed with a connecting plate 41, and the lower end of the connecting plate 41 is connected to a second slider 42, and the second slider 42 is threadedly sleeved on the threaded rod 2 located below the wire channel 9. The second slider 42 is a rectangular parallelepiped structure, and the internal threads of the second sliders 42 on both sides are opposite; the left end of the threaded rod 2 is rotatably connected to the fixed block 5, and the right end of the threaded rod 2 A rotating shaft fixed to the second driver 8; limit bars 3 are provided on both sides of the threaded rod 2, and the two ends of the two limit bars 3 are respectively fixed to the fixed block 5 and the second driver 8, and the two limit bars 3 are both in contact with the second slider 42 to prevent the second slider 42 from rotating, forcing the second sliders 42 on both sides to slide only horizontally on the threaded rod 2; a limit block 21 is fixed to the middle part of the threaded rod 2, and the limit block 21 can prevent the second slider 42 from sliding too much toward the center; the lower ends of the fixed block 5 and the second driver 8 are both fixed to the base 6.

[0025] In the present invention, the first driver 7 is a cylinder, and the second driver 8 is a rotary motor.

[0026] The welded material wire slides to the bottom of the wire track 9. When the position to be cut slides to the bottom of the cutting component 1 and stops, the rotating shaft of the second driver 8 starts to rotate, causing the second sliders 42 on both sides to move toward the center. The second sliders 42 drive the clamping plate 4 to pass through the hollow area 91 of the wire track 9 to clamp the material wire, and the cutting component 1 cuts the material wire (the distance between the hollow area 91 and the cutting table 92 is 4-5 cm, which is enough to ensure that the position of the material wire is fixed during the cutting process).

[0027] The utility model provides a fully automatic wave forming welding machine, including a cutting table, which can hold the material wire at the bottom, so that when the cutting component performs the cutting operation, the upper and lower ends of the cut material wire are evenly stressed, ensuring that the cut of the cut material wire is smooth; the first slider is slidably arranged in the slideway, so that the cutting knife falls steadily under the drive of the first driver; the second slider drives the clamping plate to pass through the hollow area of ​​the wire channel to clamp the material wire, so that the position of the material wire is fixed, and the cut of the material wire is ensured to be smooth. In summary, the beneficial effects of the utility model are: in the process of cutting the material wire, the position of the material wire is fixed, the cut of the material wire is ensured to be smooth, labor is saved, and the cutting efficiency and cutting accuracy are improved.

[0028] Of course, the present invention may have many other embodiments. Without departing from the spirit and essence of the present invention, technicians familiar with the field can make various corresponding changes and deformations based on the present invention, but these corresponding changes and deformations should all fall within the scope of protection of the claims attached to the present invention.

Claims

1. A fully automatic wave forming welding machine, characterized in that: It comprises a cutting assembly, a wire channel is provided below the cutting assembly, the wire channel comprises a cutting table for facilitating the cutting of the material wire, hollow areas are provided on the left and right sides of the wire channel, clamps are symmetrically provided opposite to the hollow areas, the clamps on both sides are respectively fixed with a connecting plate, the lower end of the connecting plate is connected to a second slider, the second slider is threadedly sleeved on a threaded rod located below the wire channel, and the internal threads of the second sliders on both sides are opposite; The left end of the threaded rod is rotatably connected to the fixed block, and the right end of the threaded rod is fixedly connected to the rotating shaft of the second driver; both sides of the threaded rod are provided with limit bars to prevent the second sliding block from rotating.

2. The fully automatic wave forming welding machine according to claim 1 is characterized in that: The cutting assembly comprises a frame, a first driver is arranged on the upper part of the frame, and the extending end of the first driver is fixedly connected to the cutting knife.

3. The fully automatic wave forming welding machine according to claim 2 is characterized in that: The inner side of the frame is symmetrically provided with slideways, and the left and right sides of the cutting knife are both provided with first sliding blocks used in conjunction with the slideways, and the first sliding blocks are slidably arranged in the slideways.

4. The fully automatic wave forming welding machine according to claim 1 is characterized in that: The distance between the hollow area and the cutting table is 4-5 cm.

5. The fully automatic wave forming welding machine according to claim 1 is characterized in that: Two ends of the two limit bars are respectively fixed to the fixed block and the second driver, and the two limit bars are both in contact with the second sliding block.

6. The fully automatic wave forming welding machine according to claim 1, characterized in that: The middle part of the threaded rod is fixedly connected to a limiting block.

7. The fully automatic wave forming welding machine according to claim 1 is characterized in that: The lower ends of the fixing block and the second driver are both fixedly connected to the base.

8. The fully automatic wave forming welding machine according to claim 2, characterized in that: The first driver is a cylinder, and the second driver is a rotary motor.