Full-hydraulic submersible automatic cutting machine

Abstract

The utility model discloses a full-hydraulic submersible automatic cutting machine, and relates to the technical field of cutting equipment. The cutting device comprises a first hydraulic cylinder, a rack, a large gear, a small gear, a large gear bottom plate, a tight supporting assembly, a cutting assembly and a rotating assembly. The large gear is installed at the top end of the large gear bottom plate, the first hydraulic cylinder is arranged in the center of the top end of the large gear, and the output end of the first hydraulic cylinder is connected with the tight supporting assembly. The first hydraulic cylinder is connected with the machine frame through a bearing, the small gear is meshed with the outer ring of the large gear, and a rotating assembly is arranged at the top end of the small gear. According to the full-hydraulic submersible automatic cutting machine provided by the utility model, a full-hydraulic system is adopted to drive the whole equipment to operate, so that the potential safety hazard problems of electric leakage and the like caused by cutting of other equipment by utilizing an electrically-driven cutting machine can be effectively avoided, and the cutting can be completed without entering a pipeline by a worker; the construction time is greatly saved, the construction risk is reduced, and the construction efficiency is improved.

Description

Technical Field

[0001] The utility model relates to the technical field of cutting equipment, in particular to a full hydraulic submersible automatic cutting machine. Background Art

[0002] During the construction of submarine bridge cylindrical piling, after the seamless pipe is inserted into the seabed and the mud and sand in the seamless pipe are extracted, the seamless pipe needs to be cut. Due to the mud and sand in the seamless pipe, cutting is difficult. If manual entry into the pipe is used for cutting, the labor cost is high. In addition, manual entry into the seamless pipe for cutting has certain safety hazards. Therefore, it is necessary to set up a fully hydraulic submersible automatic cutting machine that can solve the above problems. Utility Model Content

[0003] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a fully hydraulic submersible automatic cutting machine, which includes a hydraulic cylinder 1, a frame, a large gear, a small gear, a large gear bottom plate, a tightening assembly, a cutting assembly and a rotating assembly; the large gear is installed on the top of the large gear bottom plate, the hydraulic cylinder 1 is arranged at the center of the top of the large gear, and the output end of the hydraulic cylinder 1 is connected to the tightening assembly; the hydraulic cylinder 1 is connected to the frame through a bearing, the small gear is meshed with the outer ring of the large gear, the top of the small gear is provided with a rotating assembly, and the cutting assembly is arranged on the rotating assembly:

[0004] The top end of the fixing plate is provided with a sliding hole, and the sliding hole is connected with the sliding hole to form a sliding hole.

[0005] Preferably, the rotating assembly includes a hydraulic motor 1, a special-shaped plate, a hydraulic cylinder 2 and a crank arm, the output end of the hydraulic motor 1 is connected to the pinion, the hydraulic motor 1 is arranged at one end of the special-shaped plate, the hydraulic cylinder 2 is arranged at the top of the special-shaped plate through a connecting shaft and on the same side as the hydraulic motor 1, the output end of the hydraulic cylinder 2 is connected to one end of the crank arm through a connecting shaft, the middle position of the crank arm is arranged on the special-shaped plate through a connecting shaft, and a cutting assembly is arranged at the end of the crank arm.

[0006] Preferably, the cutting assembly comprises a second hydraulic motor and a cutting blade, wherein the second hydraulic motor is arranged on the crank arm, the output end of the second hydraulic motor passes through the lower end of the crank arm, and the cutting blade is arranged on the output end of the second hydraulic motor.

[0007] Preferably, a lower shield is provided on the outer side of the tightening assembly, the bottom end of the lower shield is connected to the fixing pipe, and an opening is vertically provided on the lower shield to cooperate with the outward movement of the supporting plate.

[0008] Preferably, a support tube is provided at the top of the frame, an upper guard is provided on the support tube, and a suspension rod is provided at the top of the upper guard.

[0009] Preferably, a hydraulic rotary joint for use with a hydraulic cylinder is provided at the top end of the support tube.

[0010] Beneficial effects: Compared with the prior art, the beneficial effects of the utility model are as follows: the utility model provides a fully hydraulic submersible automatic cutting machine, which adopts a fully hydraulic system to drive the overall equipment for operation, and can effectively avoid the safety hazards such as leakage when other equipment uses electric-driven cutting machines for cutting. The cutting can be completed without the need for workers to enter the inside of the pipeline, and it can greatly save construction time, reduce construction risks, and improve construction efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0011] Figure 1 The utility model is a structural schematic diagram of a fully hydraulic submersible automatic cutting machine.

[0012] Figure 2 The utility model is a schematic diagram of the working state of a fully hydraulic submersible automatic cutting machine.

[0013] Figure 3 The utility model is a schematic diagram of a fully hydraulic submersible automatic cutting machine in a folded state of a crank arm.

[0014] Figure 4 The utility model is a top view of the lower protective cover of a fully hydraulic submersible automatic cutting machine.

[0015] In the accompanying drawings: 1-hydraulic cylinder 1, 2-frame, 3-large gear, 4-small gear, 5-large gear base plate, 6-tightening assembly, 601-moving plate, 602-connecting arm, 603-connecting rod, 604-fixed pipe, 605-upper connecting plate, 606-lower connecting plate, 607-support plate 1, 608-support plate 2, 7-cutting assembly, 701-hydraulic motor 2, 702-cutting blade, 8-rotating assembly, 801-hydraulic motor 1, 802-special-shaped plate, 803-hydraulic cylinder 2, 804-crank arm, 9-bearing, 10-lower guard, 11-support pipe, 12-upper guard, 13-suspension rod, 14-hydraulic rotary joint. DETAILED DESCRIPTION

[0016] The technical solution of this patent is further described in detail below in conjunction with specific implementation methods.

[0017] Example

[0018] Please refer to the attached drawings of the specification. In the embodiment of the utility model, a fully hydraulic submersible automatic cutting machine is provided, which includes a hydraulic cylinder 1, a frame 2, a large gear 3, a small gear 4, a large gear bottom plate 5, a tightening assembly 6, a cutting assembly 7 and a rotating assembly 8; the large gear 3 is installed on the top of the large gear bottom plate 5, the hydraulic cylinder 1 is arranged at the center position of the top of the large gear 3, and the output end of the hydraulic cylinder 1 is connected to the tightening assembly; the hydraulic cylinder 1 is connected to the frame 2 through a bearing 9, the small gear 4 is meshed with the outer ring of the large gear 3, the top of the small gear 4 is provided with a rotating assembly 8, and the cutting assembly 7 is arranged on the rotating assembly 8:

[0019] Specifically, the tightening assembly 6 includes a movable plate 601, a connecting arm 602, a connecting rod 603, a fixed tube 604, an upper connecting plate 605, a lower connecting plate 606, a support plate 1 607 and a support plate 2 608. The movable plate 601 is fixedly connected to the output end of the hydraulic cylinder 1, the top of the fixed tube 604 is fixed on the large gear bottom plate 5, one end of the connecting arm 602 is connected to the movable plate 601, the other end of the connecting arm 602 is connected to one end of the connecting rod 603 through a connecting shaft, and the end of the connecting rod 603 away from the connecting arm 602 is connected to the center position of the upper connecting plate 605 through a connecting shaft. ; The support plate 1 607 is fixedly installed on the fixed tube 604, the upper connecting plate 605 is connected to the top end of the support plate 1 607 through a connecting shaft, one end of the lower connecting plate 606 is connected to the bottom end of the support plate 1 607 through a connecting shaft, the end of the lower connecting plate 606 away from the support plate 1 607 is connected to the bottom end of the support plate 2 608 through a connecting shaft, and the end of the upper connecting plate 605 away from the support plate 1 607 is connected to the bottom end of the support plate 2 608 through a connecting shaft; a sliding hole is provided at the top of the fixed tube 604 for use with the connecting arm 602, and the connecting arm 602 moves up and down in the sliding hole.

[0020] Specifically, the rotating component 8 includes a hydraulic motor 801, a special-shaped plate 802, a hydraulic cylinder 803 and a crank arm 804. The output end of the hydraulic motor 801 is connected to the pinion 4. The hydraulic motor 801 is arranged at one end of the special-shaped plate 802. The hydraulic cylinder 803 is arranged at the top of the special-shaped plate 802 through a connecting shaft and is on the same side as the hydraulic motor 801. The output end of the hydraulic cylinder 803 is connected to one end of the crank arm 804 through a connecting shaft. The middle position of the crank arm 804 is arranged on the special-shaped plate 802 through a connecting shaft. The end of the crank arm 804 is provided with a cutting component 7.

[0021] Specifically, the cutting assembly 7 includes a hydraulic motor 701 and a cutting blade 702. The hydraulic motor 701 is arranged on the crank arm 804. The output end of the hydraulic motor 701 passes through the lower end of the crank arm 804. The output end of the hydraulic motor 701 is provided with a cutting blade 702. The cutting blade is a cold cutting blade. The cold cutting blade does not generate high temperature during the cutting process, and will not cause deformation and cracks on the cutting surface. It can ensure the cutting quality, fast cutting speed, high efficiency, high hardness, good wear resistance, and long service life. It does not generate high temperature and sparks during the cutting process, and is safe and reliable.

[0022] Specifically, a lower shield 10 is disposed on the outer side of the tightening assembly 6 , the bottom end of the lower shield 10 is connected to the fixing pipe 604 , and an opening is vertically opened on the lower shield 10 to cooperate with the second support plate 608 to move outward.

[0023] Specifically, a support tube 11 is disposed at the top of the frame 2 , an upper shield 12 is disposed on the support tube 11 , and a suspension rod 13 is disposed at the top of the upper shield 12 .

[0024] Specifically, a hydraulic rotary joint 14 used in conjunction with the hydraulic cylinder 1 is provided at the top end of the support tube 11;

[0025] In the above embodiment, the large gear and the small gear are meshed with each other, and the hydraulic motor drives the small gear to rotate. At the same time, the small gear rotates around the large gear, and the large gear remains stationary. The rotation of the small gear can drive the special-shaped plate to rotate, and then the cutting assembly on the crank arm rotates around the inside of the seamless pipe to complete the pipe cutting work;

[0026] In the above embodiment, the movable plate is pushed downward by the hydraulic cylinder 1, and the connecting plate pushes the upper connecting plate downward. Since the upper connecting plate, the lower connecting plate, the supporting plate 1 and the supporting plate 2 form a parallelogram, when the upper connecting plate moves downward, the supporting plate 2 will move outward to tighten the inside of the pipe, thereby completing the fixing of the cutting machine inside the pipe.

[0027] In the above embodiment, the crank arm is pulled by starting the second hydraulic cylinder, so that the cutting blade on the crank arm contacts the pipe and cuts it;

[0028] In the above embodiment, a hydraulic rotary joint used in conjunction with the hydraulic cylinder 1 is provided inside the support pipe to avoid the situation where the hydraulic pipe rotates when the hydraulic cylinder 1 rotates, causing the pipe to be entangled and the work cannot be completed normally;

[0029] Working principle: First, put the cutting machine into the pipe until it reaches the part that needs to be cut. Then start the hydraulic cylinder 1 to push the moving plate downward, and the supporting plate 2 to tighten outward to fix the cutting machine inside the pipe. Then start the hydraulic rod 2 to tighten the crank arm so that the cutting blade contacts the pipe for cutting. Start the hydraulic motor 1 to drive the small gear to rotate around the large gear. At the same time, start the hydraulic motor 2 to drive the cutting blade for cutting. When the small gear rotates around the large gear for one circle, the pipe is cut.

[0030] In summary, the utility model can realize fully automated welding by providing an automatic supporting rotating assembly, a connecting welding assembly, an automatic alignment connecting rod assembly, a clamping assembly, and a pushing assembly, and realizes automatic alignment, automatic clamping, and automatic flipping of the middle groove of the welding, while reducing the tool setting process of flip welding and shortening the time of welding preparation work.

[0031] The above are only preferred implementations of the utility model. It should be pointed out that for those skilled in the art, several modifications and improvements can be made without departing from the concept of the utility model. These should also be regarded as the protection scope of the utility model. These will not affect the effect of the implementation of the utility model and the practicality of the patent.

Claims

1. A fully hydraulic submersible automatic cutting machine, characterized in that: The invention comprises a hydraulic cylinder (1), a frame (2), a large gear (3), a small gear (4), a large gear bottom plate (5), a tightening assembly (6), a cutting assembly (7) and a rotating assembly (8); the large gear (3) is mounted on the top of the large gear bottom plate (5); the hydraulic cylinder (1) is arranged at the center of the top of the large gear (3); and the output end of the hydraulic cylinder (1) is connected to the tightening assembly; the hydraulic cylinder (1) and the frame (2) are connected via a bearing (9); the small gear (4) and the outer ring of the large gear (3) are meshed with each other; the top of the small gear (4) is provided with a rotating assembly (8); and the cutting assembly (7) is arranged on the rotating assembly (8): The tightening assembly (6) comprises a movable plate (601), a connecting arm (602), a connecting rod (603), a fixed tube (604), an upper connecting plate (605), a lower connecting plate (606), a supporting plate 1 (607) and a supporting plate 2 (608); the movable plate (601) is fixedly connected to the output end of the hydraulic cylinder 1 (1); the top end of the fixed tube (604) is fixed to the large gear bottom plate (5); one end of the connecting arm (602) is connected to the movable plate (601); the other end of the connecting arm (602) is connected to one end of the connecting rod (603) via a connecting shaft; the end of the connecting rod (603) away from the connecting arm (602) is connected to the center position of the upper connecting plate (605) via the connecting shaft. The support plate 1 (607) is fixedly mounted on the fixed tube (604); the upper connecting plate (605) is connected to the top end of the support plate 1 (607) via a connecting shaft; one end of the lower connecting plate (606) is connected to the bottom end of the support plate 1 (607) via a connecting shaft; one end of the lower connecting plate (606) away from the support plate 1 (607) is connected to the bottom end of the support plate 2 (608) via a connecting shaft; one end of the upper connecting plate (605) away from the support plate 1 (607) is connected to the bottom end of the support plate 2 (608) via a connecting shaft; a sliding hole for matching with the connecting arm (602) is provided at the top end of the fixed tube (604); the connecting arm (602) moves up and down in the sliding hole.

2. A fully hydraulic submersible automatic cutting machine according to claim 1, characterized in that: The rotating assembly (8) comprises a hydraulic motor 1 (801), a special-shaped plate (802), a hydraulic cylinder 2 (803) and a crank arm (804); the output end of the hydraulic motor 1 (801) is connected to the pinion (4); the hydraulic motor 1 (801) is arranged at one end of the special-shaped plate (802); the hydraulic cylinder 2 (803) is arranged at the top of the special-shaped plate (802) and on the same side as the hydraulic motor 1 (801) via a connecting shaft; the output end of the hydraulic cylinder 2 (803) is connected to one end of the crank arm (804) via a connecting shaft; the middle position of the crank arm (804) is arranged on the special-shaped plate (802) via a connecting shaft; and the end of the crank arm (804) is provided with a cutting assembly (7).

3. A fully hydraulic submersible automatic cutting machine according to claim 2, characterized in that: The cutting assembly (7) comprises a second hydraulic motor (701) and a cutting blade (702); the second hydraulic motor (701) is arranged on the crank arm (804); the output end of the second hydraulic motor (701) extends through the lower end of the crank arm (804); and the cutting blade (702) is arranged on the output end of the second hydraulic motor (701).

4. A fully hydraulic submersible automatic cutting machine according to claim 1, characterized in that: A lower shield (10) is arranged on the outer side of the tightening assembly (6), the bottom end of the lower shield (10) is connected to the fixing pipe (604), and an opening is vertically provided on the lower shield (10) to cooperate with the outward movement of the second support plate (608).

5. The fully hydraulic submersible automatic cutting machine according to claim 1, characterized in that: A support tube (11) is provided at the top end of the frame (2), an upper shield (12) is provided on the support tube (11), and a suspension rod (13) is provided at the top end of the upper shield (12).

6. A fully hydraulic submersible automatic cutting machine according to claim 5, characterized in that: A hydraulic rotary joint (14) for use with hydraulic cylinder 1 (1) is provided at the top end of the support tube (11).

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