Primer brushing device for anti-corrosion pipeline production
By designing an anti-corrosion pipe primer brushing device containing a cleaning mechanism and a spraying mechanism, the problem of impurities in the outer wall of the pipe affecting the adhesion of the paint is solved, and better anti-corrosion effect and service life are achieved.
Patent Information
- Application Number
- CN202421298674.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-07
- Publication Date
- 2025-05-13
- Estimated Expiration
- 2034-06-07
AI Technical Summary
The impurities or iron filings on the outer wall of the pipe before applying the existing primer brush coating device produced by anti-corrosion pipes are not effectively cleaned, resulting in poor adhesion of the paint and affecting the anti-corrosion effect and service life of the pipe.
A primer brush coating device including a cleaning mechanism and a spraying mechanism is designed. The cleaning mechanism drives the sandpaper board to polish the outer wall of the pipe through the tooth plate and the electric telescopic rod. The vacuum cleaner cleans the sanded dust, and the sponge sleeve further cleans up fine dust. The spraying mechanism achieves blind spot-free spraying and rapid solidification through spraying rings and drying chambers.
Effectively remove dirt and rust on the outer wall of the pipe, improve the adhesion effect of the paint and the anti-corrosion performance of the pipe, thereby extending the service life of the pipe.
Smart Images

Figure CN222857492U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of anti-corrosion pipeline production, in particular to a primer brushing device for anti-corrosion pipeline production. Background Art
[0002] In municipal water conservancy projects, in order to ensure the durability of underground water supply pipes, corrosion-resistant pipes are generally used. Such pipes can generally resist the erosion of moisture and corrosive substances in the soil.
[0003] For example, a Chinese patent with publication number CN214812157U discloses a primer brushing device for anti-corrosion pipeline production, including a device body, the device body includes a pipeline support plate and a paint box, the end face of the device body is fixedly connected to a base, the lower end face of the pipeline support plate is fixedly connected to a receiving block, a spring is fixedly connected between the receiving block and the base, a paint shaft is installed on the lower end face of the paint box, a rotating shaft passes through the inside of the paint shaft, both sides of the rotating shaft pass through the paint box, a motor is installed at one end of the paint box, the output end of the motor is connected to an output shaft, and one end of the output shaft is fixedly connected to one end of the rotating shaft. This primer brushing device for anti-corrosion pipeline production has a spring installed between the pipeline support plate and the base, which can be adjusted according to the pipeline diameter through the spring, so that pipelines of different diameters can be painted;
[0004] The technical solution recorded in this proposal is to apply paint to the pipe through a paint shaft, but impurities or iron filings are attached to the outer wall of the pipe before painting. If they are not cleaned, the adhesion effect of the paint is poor, and the pipe cannot play an anti-corrosion role, which affects the service life of the pipe.
[0005] Therefore, in view of this, the existing structure and defects are studied and improved, and a primer brushing device for anti-corrosion pipeline production is provided, in order to achieve a purpose with greater practical value. Utility Model Content
[0006] In order to solve the above technical problems, the embodiment of the utility model provides a primer brushing device for anti-corrosion pipeline production, which is specifically implemented by the following technical solutions:
[0007] A primer brushing device for anti-corrosion pipeline production comprises a main body, a cleaning mechanism and a spraying mechanism, the main body comprises a box body, a collecting bucket is installed on one side of the interior of the box body, the cleaning mechanism comprises a mounting frame, the mounting frame is arranged on one side of the upper end of the box body, a cleaning cylinder is embedded and installed at the center of the upper end surface of the mounting frame, a gear disc is rotatably connected inside the cleaning cylinder, electric telescopic rods are installed on both sides of the interior of the gear disc, sandpaper board is installed on one end of the electric telescopic rod, a vacuum cleaner is installed on one side of the upper end of the mounting frame, a dust suction pipe is sleeved on the input end of the vacuum cleaner, and the bottom end of the dust suction pipe passes through the cleaning cylinder and extends to the inside, a collecting box is installed on the bottom end of the cleaning cylinder, feeding ports are opened on both sides of the bottom end of the cleaning cylinder, and the feeding ports are communicated with the collecting box, and a sponge sleeve is installed on one end of the cleaning cylinder.
[0008] Furthermore, a gear box is installed on one side of the upper end of the mounting frame, and a gear is rotatably connected inside the gear box, and the gear and the gear plate are meshed with each other.
[0009] The beneficial effect of adopting the above further solution is that by meshing the gear with the toothed disc, when the gear rotates, the toothed disc can be driven to rotate, thereby causing the sandpaper board to rotate and grind the outer wall of the pipe.
[0010] Furthermore, a servo motor is fixedly mounted on one side of the gear box, and an output end of the servo motor is transmission-connected to a gear.
[0011] The beneficial effect of adopting the above further solution is that by installing a servo motor, the gear can be driven to rotate when it is working.
[0012] Furthermore, the spraying mechanism includes a spraying box, which is arranged on the other side of the upper end surface of the box body, and a drying box is installed on one side of the spraying box.
[0013] The beneficial effect of adopting the above further solution is that by installing a spray box, it is convenient to spray the paint on the pipeline, and by installing a drying box, the solidification speed of the paint is increased.
[0014] Furthermore, a spray ring is installed inside the spray box, and a drainage pipe is installed at the bottom end of the spray box. The bottom end of the drainage pipe passes through the box body and extends to the inside and communicates with the top end of the collection barrel.
[0015] The beneficial effect of adopting the above further scheme is that by installing a spray ring, when the pipeline passes through it, the outer wall of the pipeline can be sprayed without dead angles, and by installing a drainage pipe, excess sprayed paint can be introduced into the collection barrel for collection and treatment.
[0016] Furthermore, a paint box is fixedly mounted on the upper end of the spray box, a pump is provided inside the paint box, and an output end of the pump is connected to the spray ring through a pipeline.
[0017] The beneficial effect of adopting the above further solution is that by arranging a pump inside the paint box and connecting its output end to the spray ring through a pipeline, the paint inside the paint box can be pumped into the spray ring.
[0018] Furthermore, air outlet plates are installed on both sides of the drying box, and hot air blowers are installed on both sides of the drying box, and the output ends of the hot air blowers are connected to the air outlet plates through pipelines.
[0019] The beneficial effect of adopting the above further solution is that by installing a hot air blower, hot air is generated when it is working and blown into the air outlet plate, thereby drying the pipeline and promoting rapid condensation of the paint.
[0020] Furthermore, a touch panel is installed on one side of the mounting frame, and the hot air blower, servo motor, pump and electric telescopic rod are all connected by wires and controlled by the touch panel.
[0021] The beneficial effect of adopting the above further solution is that by installing a touch panel, it is convenient for the user to control the operation of the hot air blower, the servo motor, the pump and the electric telescopic rod.
[0022] Furthermore, one side of the box body is provided with an opening, and a box door is hingedly connected to the opening side through a pair of hinges.
[0023] The beneficial effect of adopting the above further solution is that by hingedly connecting the box door on one side of the opening, it is convenient to regularly replace the collection bucket.
[0024] The beneficial effects of the utility model are as follows: the utility model obtains a primer brushing device for anti-corrosion pipeline production through the above-mentioned design. The primer brushing device for anti-corrosion pipeline production rotates the connected toothed disc inside the cleaning barrel, and electric telescopic rods are installed on both sides of the inner part of the toothed disc, so that when it is working, it can drive the sandpaper board installed at one end to move, so as to grind the outer side of the pipeline and remove the dirt and rust attached to its surface. By installing a vacuum cleaner, a dust suction pipe is arranged on its input end and communicated with the cleaning barrel, so that the dust generated during grinding can be sucked into the interior of the vacuum cleaner through the dust suction pipe, and a collecting box is installed at the bottom end of the cleaning barrel, and the collecting box is communicated with the discharge ports opened on both sides of the bottom end of the cleaning barrel, so that the dirt or residue dropped from the pipeline can fall into the collecting box for collection, and by installing a sponge sleeve, the pipeline can pass through the inside of the sponge sleeve after grinding and cleaning, so as to clean the fine dust on the surface of the pipeline and improve the adhesion effect of the coating. BRIEF DESCRIPTION OF THE DRAWINGS
[0025] In order to more clearly illustrate the technical solution of the implementation mode of the utility model, the drawings required for use in the implementation mode will be briefly introduced below. It should be understood that the following drawings only show certain embodiments of the utility model and therefore should not be regarded as limiting the scope. For ordinary technicians in this field, other relevant drawings can be obtained based on these drawings without paying creative work.
[0026] Figure 1 A three-dimensional schematic diagram of a primer brushing device for anti-corrosion pipeline production provided by the utility model Figure 1 ;
[0027] Figure 2 A three-dimensional schematic diagram of a primer brushing device for anti-corrosion pipeline production provided by the utility model Figure 2 ;
[0028] Figure 3 A schematic side cross-sectional view of a cleaning cylinder of a primer brushing device for anti-corrosion pipeline production provided by the utility model;
[0029] Figure 4 A schematic side cross-sectional view of a spray box of a primer brushing device for producing anti-corrosion pipelines provided by the utility model;
[0030] Figure 5 The utility model provides a schematic side section diagram of a drying box for a primer brushing device for producing anti-corrosion pipelines.
[0031] In the figure: 100, main body; 1001, box body; 1002, collecting barrel; 1003, box door; 200, cleaning mechanism; 2001, mounting frame; 2002, cleaning barrel; 2003, vacuum cleaner; 2004, touch panel; 2005, servo motor; 2006, gear box; 2007, collecting box; 2008, toothed disc; 2009, electric telescopic rod; 2010, sandpaper board; 2011, gear; 2012, sponge sleeve; 300, spraying mechanism; 3001, spraying box; 3002, drying box; 3003, hot air blower; 3004, paint box; 3005, spraying ring; 3006, drainage pipe; 3007, air outlet plate. DETAILED DESCRIPTION
[0032] In order to make the purpose, technical solution and advantages of the implementation of the utility model clearer, the technical solution in the implementation of the utility model will be clearly and completely described below in conjunction with the drawings in the implementation of the utility model. Obviously, the described implementation is a part of the implementation of the utility model, not all of the implementations. Based on the implementation of the utility model, all other implementations obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0033] Therefore, the following detailed description of the embodiments of the present invention provided in the accompanying drawings is not intended to limit the scope of the present invention for which protection is sought, but merely represents selected embodiments of the present invention. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0034] Embodiment 1 of the utility model of a primer brushing device for anti-corrosion pipeline production
[0035] The utility model provides the following technical solutions: Figure 1-Figure 5 As shown, a primer brushing device for anti-corrosion pipeline production includes a main body 100, a cleaning mechanism 200 and a spraying mechanism 300. The main body 100 includes a box body 1001, and a collecting bucket 1002 is installed on one side of the interior of the box body 1001. The cleaning mechanism 200 includes a mounting frame 2001, which is arranged on one side of the upper end of the box body 1001. A cleaning cylinder 2002 is embedded and installed at the center of the upper end surface of the mounting frame 2001. The interior of the cleaning cylinder 2002 is rotatably connected with a toothed disc 2008. The toothed disc 2008 is connected to the cleaning cylinder 2002. Electric telescopic rods 2009 are installed on both sides of the inner part of the plate 2008, and sandpaper boards 2010 are installed on one end of the electric telescopic rods 2009. A vacuum cleaner 2003 is installed on one side of the upper end of the mounting frame 2001. A vacuum tube is sleeved on the input end of the vacuum cleaner 2003, and the bottom end of the vacuum tube passes through the cleaning cylinder 2002 and extends to the inside. A collection box 2007 is installed on the bottom end of the cleaning cylinder 2002. Discharge ports are opened on both sides of the bottom end of the cleaning cylinder 2002, and the discharge ports are communicated with the collection box 2007. The cleaning cylinder A sponge sleeve 2012 is installed at one end of 2002, and the toothed disc 2003 is rotated inside the cleaning cylinder 2002, and an electric telescopic rod 2009 is installed on both sides of the toothed disc 2003, so that when it is working, it can drive the sandpaper board 2010 installed at one end to move, grind the outer side of the pipe, and remove the dirt and rust attached to the surface. By installing a vacuum cleaner 2003, a vacuum pipe is set at its input end and communicated with the cleaning cylinder 2002, and the dust generated during grinding can be removed through the vacuum pipe. The raw dust is sucked into the interior of the vacuum cleaner 2003, and a collecting box 2007 is installed at the bottom end of the cleaning cylinder 2002. The collecting box 2007 is connected to the discharge ports opened on both sides of the bottom end of the cleaning cylinder 2002, so that the dirt or residue falling from the pipeline can fall into the collecting box 2007 for collection. By installing the sponge sleeve 2012, the pipeline can pass through the sponge sleeve 2012 after grinding and cleaning, so as to clean the fine dust on the surface of the pipeline and improve the adhesion effect of the paint.
[0036] Embodiment 2 of the utility model of a primer brushing device for anti-corrosion pipeline production
[0037] Reference Figure 1-Figure 5 As shown, a gear box 2006 is installed on one side of the upper end of the mounting frame 2001, and a gear 2011 is rotatably connected inside the gear box 2006, and the gear 2011 and the toothed disc 2008 are meshed with each other. A servo motor 2005 is fixedly installed on one side of the gear box 2006, and the output end of the servo motor 2005 is transmission-connected to the gear 2011. The spraying mechanism 300 includes a spray box 3001, which is arranged on the other side of the upper end surface of the box body 1001, and a drying box 3002 is installed on one side of the spray box 3001. The spray box 300 1 is provided with a spray ring 3005, a drainage pipe 3006 is provided at the bottom of the spray box 3001, the bottom end of the drainage pipe 3006 penetrates the box body 1001 and extends to the inside, and communicates with the top of the collecting barrel 1002, a paint box 3004 is fixedly provided at the upper end of the spray box 3001, a pump is provided inside the paint box 3004, and the output end of the pump is communicated with the spray ring 3005 through a pipeline, air outlet plates 3007 are provided on both sides of the drying box 3002, hot air blowers 3003 are provided on both sides of the drying box 3002, and the hot air blowers 3004 are fixedly provided on the upper end of the spray box 3001. The output end of 3 is connected to the air outlet plate 3007 through a pipeline. By meshing the gear 2011 with the toothed disc 2008, the gear 2011 can drive the toothed disc 2008 to rotate when it rotates, thereby causing the sandpaper board 2010 to rotate and grind the outer wall of the pipeline. By installing the servo motor 2005, the gear 2011 can be driven to rotate when it works. By installing the spray box 3001, it is convenient to spray the paint on the pipeline. By installing the drying box 3002, the solidification speed of the paint is increased. By installing the spray ring 3005, it When the pipeline passes through the interior, the outer wall of the pipeline can be sprayed without dead angles. By installing the drainage pipe 3006, the excess paint sprayed can be introduced into the collection bucket 1002 for collection and processing. By providing a pump inside the paint box 3004 and connecting its output end with the spray ring 3005 through a pipeline, the paint inside the paint box 3004 can be drawn into the spray ring 3005. By installing the hot air blower 3003, hot air is generated when it is working and blown into the air outlet plate 3007, thereby drying the pipeline and promoting rapid condensation of the paint.
[0038] Embodiment 3 of the primer brushing device for anti-corrosion pipeline production of the utility model
[0039] Reference Figure 1-Figure 5As shown, a touch panel 2004 is installed on one side of the mounting frame 2001, and the hot air blower 3003, the servo motor 2005, the pump and the electric telescopic rod 2009 are all connected by wires and controlled by the touch panel 2004. An opening is provided on one side of the box body 1001, and a box door 1003 is hinged on one side of the opening through a pair of hinges. By installing the touch panel 2004, it is convenient for the user to control the hot air blower 3003, the servo motor 2005, the pump and the electric telescopic rod 2009 to work, and by hingedly connecting the box door 1003 on one side of the opening, it is convenient to regularly replace the collection barrel 1002.
[0040] Specifically, the working principle of the primer brushing device for the production of anti-corrosion pipelines is as follows: when in use, after one end of the pipeline is inserted into the cleaning cylinder 2002, the servo motor 2005 is started, which drives the gear 211 to rotate when it is working, and the gear 211 is engaged with the toothed disc 2008 that is rotatably connected to the inside of the cleaning cylinder 2002. Electric telescopic rods 2009 are installed on both sides of the toothed disc 2008. When it is working, it drives the sandpaper board 2010 to move toward the outer wall of the pipeline and fit it therewith. As the toothed disc 2008 rotates, the sandpaper board 2010 is used to grind the outer wall of the pipeline to remove dirt and rust attached to its surface, and by installing the vacuum cleaner 2003, the dust inside the cleaning box 2002 can be sucked out through the vacuum pipe. The dirt inside the cleaning box 2002 that falls due to its own weight falls into the collecting box 2007 through the discharge port. As the cleaning of the pipeline is completed, the pipeline is pushed into the sponge sleeve 2012. After passing through the sponge sleeve 2012, the floating dust on its surface can be cleaned. After cleaning, the pipeline enters the spray box 3001. A spray ring 3005 is installed inside the spray box 3001. When the pump is working, the paint inside the paint box 3004 can be drawn into the spray ring 3005 to spray the surface of the pipeline. The pipeline after spraying enters the drying box 3002, and the hot air blower 3003 and the air outlet plate 3007 are used in combination to dry the pipeline to increase the condensation speed of the paint.
[0041] It should be noted that in a primer brushing device for anti-corrosion pipe production, the specific models and specifications of the touch panel 2004, hot air blower 3003, servo motor 2005, pump and electric telescopic rod 2009 need to be selected and determined according to the actual specifications of the device. The specific selection calculation method adopts the existing technology in the field, so it will not be described in detail.
[0042] In a primer brushing device for anti-corrosion pipeline production, the power supply and principles of the touch panel 2004, the hot air blower 3003, the servo motor 2005, the pump and the electric telescopic rod 2009 are clear to those skilled in the art and will not be described in detail here.
[0043] The above description is only the preferred implementation of the utility model, and is not intended to limit the utility model. For those skilled in the art, the utility model can have various modifications and changes. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the utility model shall be included in the protection scope of the utility model.
Claims
1. A primer brushing device for anti-corrosion pipeline production, characterized in that: The invention comprises a main body (100), a cleaning mechanism (200) and a spraying mechanism (300), wherein the main body (100) comprises a box body (1001), a collecting bucket (1002) is installed on one side of the interior of the box body (1001), and the cleaning mechanism (200) comprises a mounting frame (2001), wherein the mounting frame (2001) is arranged on one side of the upper end of the box body (1001), a cleaning cylinder (2002) is embedded and installed at the center of the upper end surface of the mounting frame (2001), a toothed disc (2008) is rotatably connected to the interior of the cleaning cylinder (2002), and electric motors are installed on both sides of the interior of the toothed disc (2008). A telescopic rod (2009), one end of each of the electric telescopic rods (2009) is installed with a sandpaper board (2010), a vacuum cleaner (2003) is installed on one side of the upper end of the mounting frame (2001), an input end of the vacuum cleaner (2003) is sleeved with a vacuum tube, and the bottom end of the vacuum tube passes through the cleaning cylinder (2002) and extends to the inside, a collecting box (2007) is installed at the bottom end of the cleaning cylinder (2002), both sides of the bottom end of the cleaning cylinder (2002) are provided with discharge ports, and the discharge ports are communicated with the collecting box (2007), and a sponge sleeve (2012) is installed at one end of the cleaning cylinder (2002).
2. A primer brushing device for anti-corrosion pipeline production according to claim 1, characterized in that: A gear box (2006) is installed on one side of the upper end of the mounting frame (2001), and a gear (2011) is rotatably connected inside the gear box (2006), and the gear (2011) and the toothed disc (2008) are meshed with each other.
3. A primer brushing device for anti-corrosion pipeline production according to claim 2, characterized in that: A servo motor (2005) is fixedly mounted on one side of the gear box (2006), and an output end of the servo motor (2005) is transmission-connected to a gear (2011).
4. The primer brushing device for anti-corrosion pipeline production according to claim 1 is characterized in that: The spraying mechanism (300) comprises a spraying box (3001), which is arranged on the other side of the upper end surface of the box body (1001), and a drying box (3002) is installed on one side of the spraying box (3001).
5. The primer brushing device for anti-corrosion pipeline production according to claim 4 is characterized in that: A spray ring (3005) is installed inside the spray box (3001), and a drainage pipe (3006) is installed at the bottom end of the spray box (3001). The bottom end of the drainage pipe (3006) passes through the box body (1001) and extends to the inside, and is connected to the top of the collection barrel (1002).
6. A primer brushing device for anti-corrosion pipeline production according to claim 5, characterized in that: A paint box (3004) is fixedly mounted on the upper end of the spray box (3001), a pump is provided inside the paint box (3004), and an output end of the pump is connected to the spray ring (3005) through a pipeline.
7. A primer brushing device for anti-corrosion pipeline production according to claim 6, characterized in that: Air outlet plates (3007) are installed on both sides of the drying box (3002), and hot air blowers (3003) are installed on both sides of the drying box (3002). The output end of the hot air blower (3003) is connected to the air outlet plates (3007) through a pipeline.
8. The primer brushing device for anti-corrosion pipeline production according to claim 7 is characterized in that: A touch panel (2004) is installed on one side of the mounting frame (2001), and the hot air blower (3003), the servo motor (2005), the pump and the electric telescopic rod (2009) are all connected by wires and controlled by the touch panel (2004).
9. The primer brushing device for anti-corrosion pipeline production according to claim 1 is characterized in that: One side of the box body (1001) is provided with an opening, and a box door (1003) is hingedly connected to the opening side via a pair of hinges.
Citation Information
Patent Citations
Primer brushing device for anti-corrosion pipeline production
CN214812157U