Automatic leveling device of vertical column moving surface grinding machine
By designing an automatic leveling device on a column moving plane grinder, and using electric push rods, motors and infrared ranging sensors to realize automatic clamping and rotation of the workpiece, the problems of uneven accuracy and inefficiency caused by manual adjustment during multi-faceted grinding of workpieces in the prior art are solved, and higher grinding accuracy and efficiency are achieved.
Patent Information
- Application Number
- CN202421774842.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-25
- Publication Date
- 2025-05-13
- Estimated Expiration
- 2034-07-25
AI Technical Summary
The existing column longitudinal moving plane grinder needs manual adjustment when grinding workpieces on multiple sides, resulting in uneven grinding accuracy, affecting the dimensional accuracy and surface finish of the workpiece, and reducing grinding efficiency.
An automatic leveling device is designed, including an electric push rod, a motor, an electric clip device and an infrared range measuring sensor. The automatic leveling mechanism realizes automatic clamping and rotation of the workpiece to ensure that each surface can be polished evenly.
The stability and accuracy of workpiece polishing is improved, the force level of the electric clip device is reduced, the service life of the device is extended, and the grinding efficiency is improved through automatic rotation.
Smart Images

Figure CN222857506U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of column movable surface grinders, in particular to an automatic leveling device for column movable surface grinders. Background Art
[0002] A surface grinder is a type of grinder, which mainly uses a grinding wheel to rotate and grind the workpiece to achieve the required flatness. According to the shape of the worktable, it can be divided into two types: a rectangular worktable and a circular worktable. The main parameters of a rectangular worktable surface grinder are the width and length of the worktable, and the main parameter of a circular worktable is the diameter of the worktable surface. According to the type of shaft, it can be divided into horizontal shaft and vertical shaft grinders. There are many types of surface grinders, and a column longitudinal moving surface grinder is one of them.
[0003] During the grinding process, the accuracy of the workpiece depends to a large extent on the horizontal state of the grinder worktable. When the worktable is uneven, it will cause grinding errors, affecting the dimensional accuracy and surface finish of the workpiece. It may cause uneven force on the workpiece during the grinding process, thereby causing deformation and affecting the processing quality. For example, Chinese patent CN 219113600 U discloses a column longitudinally movable surface grinder, including a grinder body, a movable platform and a support frame. A column body is arranged at one end of the grinder body, a grinding head is arranged at one end of the column body, a movable platform is arranged at the top of the grinder body, and a support frame is arranged at the top of the movable platform.
[0004] The above-mentioned column longitudinally movable surface grinder still has certain shortcomings. It filters the dust in the grinding fluid through the filter screen inside the liquid collection box to reduce the internal dust affecting the lubrication and cooling effects when the grinding fluid is pumped out for use again. By spraying the grinding fluid, the grinding fluid can not only play a role in cooling and lubrication, but also play a role in dust removal. In addition, the recycling of the grinding fluid saves resources and has higher applicability. However, when grinding a workpiece, it is necessary to grind multiple different surfaces of the workpiece. After grinding one side of the workpiece, when it needs to grind other sides, the workpiece can only be manually adjusted, resulting in uneven grinding accuracy of the workpiece, affecting the grinding efficiency of the workpiece. Therefore, the present application proposes an automatic leveling device for a column movable surface grinder to solve the above problems. Utility Model Content
[0005] In view of the shortcomings of the prior art, the utility model provides an automatic leveling device for a column movable surface grinder, which has the advantage of being convenient for all-round grinding of a workpiece and solves the problem that after grinding one side of a workpiece, the workpiece can only be adjusted manually when grinding other sides, resulting in uneven grinding accuracy of the workpiece and affecting the grinding efficiency of the workpiece.
[0006] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: an automatic leveling device for a column movable surface grinder, comprising a column movable surface grinder body, a leveling mechanism is arranged above the column movable surface grinder body, a vertical plate is vertically fixed on the upper surface of the column movable surface grinder body and close to the back side thereof, a top plate extending toward the front side thereof is vertically fixed on the top of the vertical plate, a movable plate is horizontally slidably connected to the lower surface of the top plate, a cylinder is fixed on the upper surface of the movable plate, a grinding device is fixed on the outer side of the cylinder output shaft and below the movable plate, and a cleaning mechanism is arranged inside the column movable surface grinder body;
[0007] The leveling mechanism comprises an electric push rod fixed on the upper surface of the column movable surface grinder body, a movable seat is fixed on the outer side of the output shaft of the electric push rod, a motor is fixed on the upper surface of the movable seat, a first gear is fixed on the outer side of the motor output shaft, a second gear is meshed on the outer side of the first gear, a movable rod is fixed inside the second gear, the right end of the movable rod passes through the left side of the movable seat and extends to the right side thereof and is fixed with an electric clamping device, and a vertically arranged positioning groove is opened on the front side of the vertical plate;
[0008] The cleaning mechanism includes a cavity opened inside the main body of the column movable surface grinder, a filter plate is slidably installed between the left and right side walls of the cavity, a fan is fixed on the right side of the main body of the column movable surface grinder, the exhaust end of the fan is fixedly connected to an exhaust pipe, a hollow tube is fixed on the front side of the vertical plate, and connecting tubes are fixedly connected to the left and right sides of the hollow tube.
[0009] Furthermore, a lifting device is fixed on the upper surface of the column moving surface grinder body at the center thereof, and a support plate is fixed on the outer side of the output shaft of the lifting device.
[0010] Furthermore, the leveling mechanism also includes a receiver fixed on the upper surface of the column movable surface grinder body, and an infrared ranging sensor is fixed on the lower surface of the movable seat and located vertically above the receiver.
[0011] Furthermore, a positioning block is fixed on the back side of the movable seat, and the positioning block is vertically slidably connected inside the positioning groove.
[0012] Furthermore, the number of the leveling mechanisms is two, and the two leveling mechanisms are symmetrically distributed with respect to each other on the left and right sides with the central axis of the vertical plate as the symmetry line.
[0013] Furthermore, the exhaust duct passes through the right side of the column movable surface grinder body and extends to the inside of the cavity and is located below the filter plate. A maintenance door located on the front side of the cavity is installed on the front of the column movable surface grinder body.
[0014] Furthermore, the two connecting tubes on one side away from the hollow tube respectively penetrate the left and right sides of the column movable surface grinder body and extend to the inside of the cavity and are both located above the filter plate, and the front side of the hollow tube is fixedly connected with multiple suction heads.
[0015] Compared with the prior art, the technical solution of this application has the following beneficial effects:
[0016] 1. The automatic leveling device of the column movable surface grinder can clamp and fix the workpiece through two electric clamping devices. After fixing, the lifting device is started to drive the pallet to support the workpiece, thereby improving the stability of workpiece grinding and reducing the stress of the electric clamping devices on the left and right sides, thereby increasing the service life of the device. When the infrared ranging devices on the left and right sides detect different heights, leveling work is required, which can be performed by starting the electric push rods on the left and right sides. By starting the motors on the left and right sides, the electric clamping devices on the left and right sides can drive the workpiece to rotate, thereby improving the grinding efficiency.
[0017] 2. The automatic leveling device of the column moving surface grinder will generate a lot of debris during grinding. By starting the fan, negative pressure is generated inside the cavity, so that the debris is sucked into the cavity by multiple suction heads and isolated by the filter plate, so as to facilitate the collection of debris. The debris can be cleaned by opening the maintenance door. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] Figure 1 It is a schematic diagram of the structure of the utility model;
[0019] Figure 2 This is a schematic diagram of the leveling mechanism of the utility model;
[0020] Figure 3 This is a schematic diagram of the cleaning mechanism of the utility model;
[0021] Figure 4 This is a partial three-dimensional diagram of the filter plate structure of the utility model.
[0022] In the figure: 1 column movable surface grinder body, 2 leveling mechanism, 201 motor, 202 movable seat, 203 positioning groove, 204 first gear, 205 second gear, 206 movable rod, 207 electric clamping device, 208 electric push rod, 3 vertical plate, 4 cleaning mechanism, 401 cavity, 402 filter plate, 403 fan, 404 exhaust pipe, 405 hollow pipe, 406 connecting pipe, 5 top plate, 6 movable plate, 7 cylinder, 8 grinding device, 9 lifting device, 10 support plate. DETAILED DESCRIPTION
[0023] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0024] See also Figure 1 In this embodiment, an automatic leveling device for a column movable surface grinder includes a column movable surface grinder body 1, a leveling mechanism 2 is provided above the column movable surface grinder body 1, a vertical plate 3 is vertically fixed on the upper surface of the column movable surface grinder body 1 and close to its back side, a top plate 5 extending toward its front side is vertically fixed to the top of the vertical plate 3, a movable plate 6 is horizontally slidably connected to the lower surface of the top plate 5, a cylinder 7 is fixed to the upper surface of the movable plate 6, a grinding device 8 is fixed to the outer side of the output shaft of the cylinder 7 and below the movable plate 6, and a cleaning mechanism 4 is provided inside the column movable surface grinder body 1.
[0025] A jacking device 9 is fixed on the upper surface of the column moving surface grinder body 1 and at the center thereof, and a support plate 10 is fixed on the outer side of the output shaft of the jacking device 9 .
[0026] See also Figure 2 In order to improve the grinding efficiency, the leveling mechanism 2 in this embodiment includes an electric push rod 208 fixed on the upper surface of the column movable surface grinder body 1, a moving seat 202 is fixed to the outer side of the output shaft of the electric push rod 208, a motor 201 is fixed to the upper surface of the moving seat 202, a first gear 204 is fixed to the outer side of the output shaft of the motor 201, a second gear 205 is meshed with the outer side of the first gear 204, a movable rod 206 is fixed inside the second gear 205, the right end of the movable rod 206 passes through the left side of the moving seat 202 and extends to its right side and is fixed with an electric clamping device 207, and a vertically arranged positioning groove 203 is opened on the front side of the vertical plate 3.
[0027] In this example, there are two leveling mechanisms 2, which are symmetrically distributed on the left and right sides with the central axis of the vertical plate 3 as the symmetry line. The workpiece is placed between the two electric clamping devices 207, and then the workpiece is clamped and fixed by the two electric clamping devices 207. The leveling mechanism 2 also includes a receiver fixed on the upper surface of the column movable surface grinder body 1. When the workpiece is fixed, the jacking device 9 is started to drive the support plate 10 to support the workpiece, thereby improving the stability of the workpiece grinding and reducing the force applied to the electric clamping devices 207 on the left and right sides, thereby improving the stability of the device. The service life of the movable seat 202 is extended. An infrared ranging sensor is fixed on the lower surface of the movable seat 202 and located vertically above the receiver. When the infrared ranging devices on the left and right sides detect different heights, leveling is required. The leveling can be performed by starting the electric push rods 208 on the left and right sides. A positioning block is fixed on the back side of the movable seat 202. The positioning block is vertically slidably connected to the inside of the positioning groove 203. When the workpiece needs to be polished on the other measuring surface after polishing, the electric clamping devices 207 on the left and right sides can be started by starting the motors 201 on the left and right sides to drive the workpiece to rotate, thereby improving the polishing efficiency.
[0028] It should be noted that the workpiece can be clamped and fixed by two electric clamping devices 207. After fixing, the lifting device 9 is started to drive the support plate 10 to support the workpiece, thereby improving the stability of workpiece grinding and reducing the stress on the electric clamping devices 207 on the left and right sides, thereby increasing the service life of the device. When the infrared ranging devices on the left and right sides detect different heights, leveling is required, which can be done by starting the electric push rods 208 on the left and right sides. By starting the motors 201 on the left and right sides, the electric clamping devices 207 on the left and right sides can drive the workpiece to rotate, thereby improving the grinding efficiency.
[0029] See also Figures 3 to 4 In order to facilitate the collection of debris, the cleaning mechanism 4 in this embodiment includes a cavity 401 opened inside the column movable surface grinder body 1, and a filter plate 402 is slidably installed between the left and right side walls of the cavity 401. A fan 403 is fixed on the right side of the column movable surface grinder body 1, and the exhaust end of the fan 403 is fixedly connected to an exhaust pipe 404. A hollow tube 405 is fixed on the front of the vertical plate 3, and the left and right sides of the hollow tube 405 are fixedly connected to connecting pipes 406.
[0030] In this example, the exhaust pipe 404 passes through the right side of the column movable surface grinder body 1 and extends to the interior of the cavity 401 and is located below the filter plate 402. A maintenance door located on the front side of the cavity 401 is installed on the front of the column movable surface grinder body 1. The debris can be cleaned by opening the maintenance door. The two connecting pipes 406, on the side away from the hollow pipe 405, respectively pass through the left and right sides of the column movable surface grinder body 1 and extend to the interior of the cavity 401 and are both located above the filter plate 402. The front of the hollow pipe 405 is fixedly connected with multiple suction heads. A large amount of debris will be generated during grinding. By starting the fan 403, negative pressure is generated inside the cavity 401, so that the debris is sucked into the cavity 401 by using multiple suction heads and isolated by the filter plate 402, so as to achieve the purpose of facilitating the collection of debris.
[0031] It should be noted that a large amount of debris will be generated during grinding. By starting the fan 403, negative pressure is generated inside the cavity 401, so that the debris is sucked into the cavity 401 using multiple suction heads and isolated by the filter plate 402, so as to facilitate the collection of the debris. The debris can be cleaned by opening the maintenance door.
[0032] It can be understood that the electrical components appearing in the text are all electrically connected to the main controller and the power supply and the electrical components appearing in the text are all conventionally known devices, and this application will not go into too much detail. The main controller can be a conventionally known device that plays a control role for a computer, etc. The control circuit of the main controller can be realized by simple programming by technicians in this field, and the provision of power supply is also common knowledge in this field. In addition, the utility model is mainly used to protect mechanical devices, so the utility model will not explain the control method and circuit connection in detail. At the same time, the parts not described in detail in the utility model are all common knowledge to technicians in this field.
[0033] In the description of the present invention, it should be noted that, unless otherwise clearly specified and limited, the terms "installation", "connection" and "connection" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be an indirect connection through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood by specific circumstances.
[0034] The working principle of the above embodiment is:
[0035] (1) When the automatic leveling device of the column movable surface grinder is needed, the workpiece is placed between the two electric clamping devices 207, and then the workpiece is clamped and fixed by the two electric clamping devices 207. After the fixation is completed, the lifting device 9 is started to drive the support plate 10 to support the workpiece, thereby improving the stability of the workpiece grinding and reducing the stress on the left and right electric clamping devices 207. The service life of the device is increased. When the infrared ranging devices on the left and right sides detect different heights, leveling work is required, and leveling can be performed by starting the electric push rods 208 on the left and right sides.
[0036] (2) When the workpiece needs to be polished on the other side after polishing, the left and right motors 201 are started, so that the electric clamping devices 207 on the left and right sides can drive the workpiece to rotate, thereby improving the polishing efficiency. A large amount of debris will be generated during polishing. By starting the fan 403, negative pressure is generated inside the cavity 401, so that the debris is sucked into the cavity 401 by multiple suction heads and isolated by the filter plate 402, so as to facilitate the collection of debris. The debris can be cleaned by opening the maintenance door.
[0037] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device. In the absence of further restrictions, the elements defined by the sentence "comprise a ..." do not exclude the existence of other identical elements in the process, method, article or device including the elements.
[0038] Although the embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that many changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention.
Claims
1. An automatic leveling device for a column movable surface grinder, comprising a column movable surface grinder body (1), characterized in that: A leveling mechanism (2) is provided above the main body (1) of the column movable surface grinder; a vertical plate (3) is vertically fixed on the upper surface of the main body (1) of the column movable surface grinder and close to the back side thereof; a top plate (5) extending toward the front side thereof is vertically fixed to the top of the vertical plate (3); a movable plate (6) is horizontally slidably connected to the lower surface of the top plate (5); a cylinder (7) is fixed on the upper surface of the movable plate (6); a grinding device (8) is fixed on the outer side of the output shaft of the cylinder (7) and below the movable plate (6); and a cleaning mechanism (4) is provided inside the main body (1) of the column movable surface grinder; The leveling mechanism (2) comprises an electric push rod (208) fixed on the upper surface of the column movable surface grinder body (1); a movable seat (202) is fixed on the outer side of the output shaft of the electric push rod (208); a motor (201) is fixed on the upper surface of the movable seat (202); a first gear (204) is fixed on the outer side of the output shaft of the motor (201); a second gear (205) is meshed on the outer side of the first gear (204); a movable rod (206) is fixed inside the second gear (205); the right end of the movable rod (206) passes through the left side of the movable seat (202) and extends to the right side thereof and is fixed with an electric clamping device (207); a vertically arranged positioning groove (203) is provided on the front side of the vertical plate (3); The cleaning mechanism (4) comprises a cavity (401) opened inside the column movable surface grinder body (1), a filter plate (402) is slidably installed between the left and right side walls of the inner cavity of the cavity (401), a fan (403) is fixed on the right side of the column movable surface grinder body (1), the exhaust end of the fan (403) is fixedly connected to an exhaust pipe (404), a hollow tube (405) is fixed on the front side of the vertical plate (3), and the left and right sides of the hollow tube (405) are fixedly connected to connecting pipes (406).
2. The automatic leveling device for a column movable surface grinder according to claim 1, characterized in that: A lifting device (9) is fixed on the upper surface of the column moving surface grinder body (1) and at the center thereof, and a support plate (10) is fixed on the outer side of the output shaft of the lifting device (9).
3. The automatic leveling device for a column movable surface grinder according to claim 1, characterized in that: The leveling mechanism (2) also includes a receiver fixed on the upper surface of the column movable surface grinder body (1), and an infrared distance measuring sensor is fixed on the lower surface of the movable seat (202) and located vertically above the receiver.
4. The automatic leveling device for a column movable surface grinder according to claim 1, characterized in that: A positioning block is fixed on the back side of the movable seat (202), and the positioning block is vertically slidably connected inside the positioning groove (203).
5. The automatic leveling device for a column movable surface grinder according to claim 1, characterized in that: The number of the leveling mechanisms (2) is two, and the two leveling mechanisms (2) are symmetrically distributed with respect to each other on the left and right sides with the central axis of the vertical plate (3) as the symmetry line.
6. The automatic leveling device for a column movable surface grinder according to claim 1, characterized in that: The exhaust pipe (404) passes through the right side of the column movable surface grinder body (1) and extends to the inside of the cavity (401) and is located below the filter plate (402). A maintenance door located on the front side of the cavity (401) is installed on the front of the column movable surface grinder body (1).
7. The automatic leveling device for a column movable surface grinder according to claim 1, characterized in that: The two connecting tubes (406) are respectively connected to the left and right sides of the column movable surface grinder body (1) at a side away from the hollow tube (405) and extend to the inside of the cavity (401) and are both located above the filter plate (402). The front side of the hollow tube (405) is fixedly connected to a plurality of suction heads.
Citation Information
Patent Citations
Vertical column longitudinal moving surface grinding machine
CN219113600U