Starter rotor polishing device

Abstract

The utility model discloses a starter rotor polishing device which comprises a machine box, a tool table, a moving sliding table, a rotor shaft polishing device, a rotor commutator polishing device and a rotor rotating device, and the tool table, the moving sliding table, the rotor shaft polishing device, the rotor commutator polishing device and the rotor rotating device are arranged in the machine box. The tool table transports the starter rotor to a polishing operation position through the moving sliding table. The rotor shaft grinding device and the rotor commutator grinding device enable a grinding belt to move under the control of a servo mechanism so as to grind a rotor shaft or a rotor commutator; the rotor rotating device drives the starter rotor to rotate through friction between the belt and the starter rotor. According to the circuit, synchronous polishing of the starter rotor shaft and the starter rotor commutator is achieved by arranging the rotor shaft polishing device and the rotor commutator polishing device at the same time, and the polishing uniformity of the starter rotor shaft and the starter rotor commutator is optimized through the rotor rotating device.

Description

Technical Field

[0001] The utility model relates to the technical field of remanufacturing starters, in particular to a starter rotor grinding device. Background Art

[0002] The starter rotor is the rotating part of the motor. The rotor and stator are important components of the starter. They are devices used to realize the mutual conversion between electrical energy and mechanical energy or mechanical energy and electrical energy. The fixed part of the starter is called the stator, on which a pair of static main magnetic poles with DC excitation are installed. Among them, the stator winding can be divided into centralized and distributed types according to the shape and embedding method of the coil winding. The rotating part is the rotor. The main function of the rotor is to be cut by the magnetic lines of force in the rotating magnetic field to generate (output) current, thereby obtaining a torque. The rotor consists of a rotor core, a rotor winding, a commutator and a rotor shaft. The function of the rotor winding is to induce electromotive force and generate electromagnetic torque through current. The rotor shaft supports the weight of the rotor, transmits torque, and outputs mechanical power. The interaction between the rotor and the stator is the basis for the operation of the motor. The rotor rotates in the rotating magnetic field generated by the stator, thereby generating electromagnetic torque, driving the load to rotate for energy conversion, and transmitting the torque of the motor to the crankshaft of the diesel engine. The motor rotor is divided into two types: inner rotor rotation mode and outer rotor rotation mode. The inner rotor rotation mode is that the core in the middle of the motor is the rotating body, outputting torque or receiving energy. The outer rotor rotation mode is that the outer body of the motor is the rotating body. Different modes facilitate the application of various occasions.

[0003] In the field of remanufacturing technology for starter rotors, paint rust is easily generated during the machining of the rotor shaft of the starter rotor, and the copper surface of the commutator is very easy to oxidize or have residual carbon powder and paint, which is not conducive to the subsequent assembly performance test. At present, the grinding operation of the rotor shaft and commutator of the starter rotor is mostly carried out separately. This operation method cannot control the uniformity of the grinding of the rotor shaft and commutator, has low operation accuracy, and is prone to reprocessing due to uneven grinding problems, affecting the efficiency of the starter rotor processing operation. Utility Model Content

[0004] The purpose of the utility model is to provide a starter rotor grinding device to achieve synchronous grinding of the starter rotor shaft and commutator. To achieve the above purpose, the utility model adopts the following technical solutions:

[0005] The starter rotor includes: a starter rotor shaft, a starter rotor commutator and a starter rotor iron core. The utility model discloses a starter rotor grinding device, including: a chassis and a workbench, a moving slide, a rotor shaft grinding device, a rotor commutator grinding device, and a rotor rotating device arranged inside the chassis. The rotor shaft grinding device, the rotor commutator grinding device and the rotor rotating device are located in a grinding operation area in the middle of the chassis.

[0006] The tooling table is used to install the starter rotor. The moving slide is installed on at least one side of the tooling table and connected to the tooling table, and is used to control the starter rotor to move to the grinding operation area.

[0007] The rotor rotating device is used to drive the starter rotor to rotate.

[0008] The rotor shaft grinding device comprises: a first grinding belt, a first servo mechanism and a first active roller shaft for controlling the movement of the first grinding belt; the first grinding belt is located above one side or / and both sides of the starter rotor shaft.

[0009] The rotor commutator grinding device comprises: a second grinding belt, a second servo mechanism for controlling the movement of the second grinding belt, and a second active roller; the second grinding belt is located above the starter commutator.

[0010] Furthermore, the rotor shaft grinding device also includes a first driven roller and a rotor shaft grinding roller frame, the first active roller is connected to the first servo mechanism and rotates under the control of the first servo mechanism, the first driven roller is installed on the rotor shaft grinding roller frame, the first active roller is connected to the first driven roller through the first grinding belt, and the first grinding belt is moved by coordinated movement with the first driven roller to grind the starter rotor shaft.

[0011] Furthermore, the rotor commutator grinding device also includes: a second driven roller and a rotor commutator grinding roller frame, the second active roller is connected to the second servo mechanism and rotates under the control of the second servo mechanism, the second driven roller is installed on the rotor commutator grinding roller frame, the second active roller is connected to the second driven roller through the second grinding belt, and the second grinding belt is moved by coordinated movement with the second driven roller to grind the starter rotor commutator.

[0012] Furthermore, the rotor rotating device includes: a third servo mechanism, a roller mounting arm, a third active roller, a third driven roller and a belt, the third active roller and the third driven roller are mounted on the roller mounting arm, the third active roller is connected to the third servo mechanism, and rotates under the control of the third servo mechanism, the third active roller and the third driven roller are connected through the belt, and the belt is moved through the coordinated movement with the third driven roller, and the starter rotor is driven to rotate through the friction between the belt and the starter rotor core.

[0013] Preferably, the first servo mechanism and the second servo mechanism are the same servo mechanism, and the first active roller shaft and the second active roller shaft are the same active roller shaft.

[0014] Preferably, the first grinding belt is located on both sides of the starter rotor shaft, and the first driven roller is located on both sides of the rotor shaft grinding roller frame, and the first driven rollers on both sides are respectively connected to the first active roller through the first grinding belts on both sides, so that the first grinding belts on both sides move together to respectively grind the head and main body of the starter rotor shaft.

[0015] Furthermore, a bar track is provided on the other side of the tooling table. One side of the tooling table is connected to the moving slide, and the other side is provided in the bar track. The moving slide controls the starter rotor to move along the bar track to the grinding operation area.

[0016] Furthermore, a rotor placement rack for placing the starter rotor is provided on the workbench, a straight slot is opened on the workbench, and the rotor placement rack can be detachably locked at any position of the straight slot.

[0017] Wherein, the rotor placement frame is provided with an arc groove for placing the starter rotor.

[0018] Preferably, the rotor placement rack is further provided with at least one rotating wheel under the arc-shaped groove to assist the rotational movement of the starter rotor during the grinding operation.

[0019] After adopting the above technical solution, the utility model has the following effects:

[0020] 1. The utility model realizes synchronous grinding of the starter rotor shaft and commutator by simultaneously arranging a rotor shaft grinding device and a rotor commutator grinding device, thereby improving the efficiency of the starter rotor grinding operation.

[0021] 2. The utility model optimizes the uniformity of grinding the starter rotor shaft and commutator through the rotor rotating device, thereby improving the accuracy of the starter rotor grinding operation. BRIEF DESCRIPTION OF THE DRAWINGS

[0022] Figure 1 It is a three-dimensional structural diagram of the initial state of the utility model.

[0023] Figure 2 It is a three-dimensional structural diagram of the grinding state of the utility model.

[0024] Figure 3 It is a three-dimensional structural diagram of the tooling table of the utility model.

[0025] Figure 4 It is a three-dimensional structural diagram of the starter rotor of the utility model.

[0026] Main component symbols:

[0027] 1: workbench, 11: straight slot, 12: rotor placement frame, 13: arc slot, 14: rotating wheel, 2: moving slide, 3: rotor shaft grinding device, 31: first grinding belt, 32: first driven roller, 33: rotor shaft grinding roller frame, 4: rotor commutator grinding device, 41: second grinding belt, 42: second driven roller, 43: rotor commutator grinding roller frame, 5: servo mechanism, 6: active roller, 7: rotor rotating device, 71: third servo mechanism, 72: roller mounting arm, 73: third active roller, 74: third driven roller, 75: belt, 8: strip track, 9: starter rotor, 91: starter rotor shaft, 92: starter rotor commutator, 93: starter rotor core. DETAILED DESCRIPTION

[0028] In order to make the purpose, technical solutions and advantages of the present invention more clearly understood, the present invention is further described in detail below in conjunction with the accompanying drawings and embodiments.

[0029] In the description of the present invention, it should be noted that the terms "first", "second" and "third" are only used for descriptive purposes and cannot be understood as indicating or implying relative importance.

[0030] like Figure 4 As shown, the starter rotor 9 includes: a starter rotor shaft 91 , a starter rotor commutator 92 and a starter rotor core 93 .

[0031] like Figure 1 and Figure 2 As shown, the utility model discloses a starter rotor grinding device, comprising: a chassis and a workbench 1 arranged inside the chassis, a moving slide 2, a rotor shaft grinding device 3, a rotor commutator grinding device 4, and a rotor rotating device 7. The rotor shaft grinding device 3, the rotor commutator grinding device 4 and the rotor rotating device 7 are located in a grinding operation area in the middle of the chassis.

[0032] The tooling table 1 is used to install the starter rotor 9. The moving slide 2 is installed on at least one side of the tooling table 1 and connected to the tooling table 1 for controlling the starter rotor 9 to move to the grinding operation area.

[0033] In this embodiment, a bar track 8 is provided on the other side of the workbench 1. One side of the workbench 1 is connected to the moving slide 2, and the other side is provided in the bar track 8. The moving slide 2 controls the starter rotor 9 to move along the bar track 8 to the grinding operation area.

[0034] The rotor rotating device is used to drive the starter rotor to rotate. The rotor rotating device 7 includes: a third servo mechanism 71, a roller mounting arm 72, a third active roller 73, a third driven roller 74 and a belt 75. The third active roller 73 and the third driven roller 74 are mounted on the roller mounting arm 72. The third active roller 73 is connected to the third servo mechanism 71 and rotates under the control of the third servo mechanism 71. The third active roller 73 is connected to the third driven roller 74 through a belt 75, and the belt 75 is moved through the coordinated movement with the third driven roller 74, and the starter rotor 9 is driven to rotate through the friction between the belt 75 and the starter rotor core 93.

[0035] In this embodiment, two driven rollers 74 are provided to adapt to the shape of the roller mounting arm 72 .

[0036] The rotor shaft grinding device 3 comprises: a first grinding belt 31 and a first servo mechanism and a first active roller for controlling the movement of the first grinding belt 31 . The first grinding belt 31 is located above one side or / and both sides of the starter rotor shaft 91 .

[0037] In this embodiment, the rotor shaft grinding device 3 also includes: a first driven roller shaft 32 and a rotor shaft grinding roller shaft frame 33, the first active roller shaft is connected to the first servo mechanism and rotates under the control of the first servo mechanism, the first driven roller shaft 32 is installed on the rotor shaft grinding roller shaft frame 33, the first active roller shaft is connected to the first driven roller 32 through the first grinding belt 31, and through the coordinated movement with the first driven roller 32, the first grinding belt 31 is moved to grind the starter rotor shaft 91.

[0038] In addition, in this embodiment, the first grinding belt 31 is located on both sides of the starter rotor shaft 91, and the first driven roller shaft 32 is located on both sides of the rotor shaft grinding roller shaft frame 33. The first driven roller shafts 32 on both sides are respectively connected to the first active roller shaft through the first grinding belts 31 on both sides, so that the first grinding belts 31 on both sides move together to grind the head and the main body of the starter rotor shaft 91 respectively.

[0039] The rotor commutator grinding device 4 comprises: a second grinding belt 41 , a second servo mechanism for controlling the movement of the second grinding belt 41 , and a second active roller. The second grinding belt 41 is located above the starter rotor commutator 92 .

[0040] In this embodiment, the rotor commutator grinding device 4 also includes: a second driven roller 42 and a rotor commutator grinding roller frame 43, the second active roller is connected to the second servo mechanism and rotates under the control of the second servo mechanism, the second driven roller 42 is installed on the rotor commutator grinding roller frame 43, the second active roller is connected to the second driven roller 42 through the second grinding belt 41, and the second grinding belt 41 is moved by the coordinated movement with the second driven roller 42 to grind the starter rotor commutator 92.

[0041] In addition, in this embodiment, the first servo mechanism and the second servo mechanism are the same servo mechanism 5 , and the first active roller shaft and the second active roller shaft are the same active roller shaft 6 .

[0042] like Figure 3 As shown, a rotor placement rack 12 for placing the starter rotor 9 is provided on the workbench 1, and a straight slot 11 is provided on the workbench. The rotor placement rack 12 is detachably locked at any position of the straight slot 11. In this embodiment, the rotor placement rack 12 is installed in the straight slot 11, and the installation position of the rotor placement rack 12 can be adjusted to meet the needs of grinding starter rotors 9 of different sizes.

[0043] The rotor placing frame 12 has an arc groove 13 for placing the starter rotor. In the present embodiment, the rotor placing frame 12 is also provided with two running wheels 14 under the arc groove 13 to assist the rotational motion of the starter rotor during the grinding operation.

[0044] The above description is only a preferred specific implementation of the present invention. Any changes or substitutions that can be easily thought of by a technician familiar with the technical field within the technical scope disclosed in the present invention should be included in the protection scope of the present invention.

Claims

1. A starter rotor grinding device, the starter rotor (9) comprising: A starter rotor shaft (91), a starter rotor commutator (92) and a starter rotor core (93), characterized in that the starter rotor grinding device comprises: a chassis and a tooling table (1) arranged inside the chassis, a moving slide (2), a rotor shaft grinding device (3), a rotor commutator grinding device (4), and a rotor rotating device (7), wherein the rotor shaft grinding device (3), the rotor commutator grinding device (4) and the rotor rotating device (7) are located in a grinding operation area in the middle of the chassis; The tooling platform (1) is used to install the starter rotor (9); The moving slide (2) is installed on at least one side of the tooling table (1) and is connected to the tooling table (1) and is used to control the starter rotor (9) to move to a grinding operation area; The rotor rotating device (7) is used to drive the starter rotor (9) to rotate; The rotor shaft grinding device (3) comprises: a first grinding belt (31), a first servo mechanism for controlling the movement of the first grinding belt (31), and a first active roller; the first grinding belt (31) is located above one side or / and both sides of the starter rotor shaft (91); The rotor commutator grinding device (4) comprises: a second grinding belt (41), a second servo mechanism for controlling the movement of the second grinding belt (41), and a second active roller; the second grinding belt (41) is located above the starter rotor commutator (92).

2. A starter rotor grinding device as claimed in claim 1, characterized in that: The rotor shaft grinding device (3) further comprises a first driven roller (32) and a rotor shaft grinding roller frame (33); the first active roller is connected to the first servo mechanism and rotates under the control of the first servo mechanism; the first driven roller (32) is mounted on the rotor shaft grinding roller frame (33); the first active roller and the first driven roller (32) are connected via the first grinding belt (31); and the first grinding belt (31) moves by coordinated movement with the first driven roller (32) to grind the starter rotor shaft (91).

3. A starter rotor grinding device as claimed in claim 1, characterized in that: The rotor commutator grinding device (4) further comprises: a second driven roller (42) and a rotor commutator grinding roller frame (43); the second active roller is connected to the second servo mechanism and rotates under the control of the second servo mechanism; the second driven roller (42) is mounted on the rotor commutator grinding roller frame (43); the second active roller is connected to the second driven roller (42) via the second grinding belt (41); and the second grinding belt (41) moves by coordinated movement with the second driven roller (42) to grind the starter rotor commutator (92).

4. A starter rotor grinding device as claimed in claim 1, characterized in that: The rotor rotating device (7) comprises: a third servo mechanism (71), a roller mounting arm (72), a third active roller (73), a third driven roller (74) and a belt (75); the third active roller (73) and the third driven roller (74) are mounted on the roller mounting arm (72); the third active roller (73) is connected to the third servo mechanism (71) and rotates under the control of the third servo mechanism (71); the third active roller (73) and the third driven roller (74) are connected via the belt (75); the third active roller (73) and the third driven roller (74) are moved by the coordinated movement with the third driven roller (74); and the starter rotor (9) is driven to rotate by the friction between the belt (75) and the starter rotor core (93).

5. A starter rotor grinding device as claimed in claim 1, characterized in that: The first servo mechanism and the second servo mechanism are the same servo mechanism (5), and the first active roller shaft and the second active roller shaft are the same active roller shaft (6).

6. A starter rotor grinding device as claimed in claim 2, characterized in that: The first grinding belt (31) is located on both sides of the starter rotor shaft (91), and the first driven roller shaft (32) is located on both sides of the rotor shaft grinding roller shaft frame (33). The first driven roller shafts (32) on both sides are respectively connected to the first active roller shaft through the first grinding belts (31) on both sides, so that the first grinding belts (31) on both sides move together to grind the head and main body of the starter rotor shaft (91) respectively.

7. A starter rotor grinding device as claimed in claim 1, characterized in that: A strip track (8) is provided on the other side of the tooling table (1); one side of the tooling table (1) is connected to the moving slide (2), and the other side is provided in the strip track (8); the moving slide (2) controls the starter rotor (9) to move along the strip track (8) to a grinding operation area.

8. A starter rotor grinding device as claimed in claim 1, characterized in that: The workbench (1) is provided with a rotor placement rack (12) for placing the starter rotor (9), a straight slot (11) is provided on the workbench, and the rotor placement rack (12) can be detachably locked at any position of the straight slot (11).

9. A starter rotor grinding device as claimed in claim 8, characterized in that: The rotor placement frame (12) is provided with an arc-shaped groove (13) for placing the starter rotor (9).

10. A starter rotor grinding device as claimed in claim 9, characterized in that: The rotor placement frame (12) is also provided with at least one rotating wheel (14) under the arc-shaped groove (13) for assisting the rotational movement of the starter rotor (9) during the grinding operation.

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