Hot air wax removal device

Abstract

The utility model relates to the technical field of ceramic tile processing, in particular to a hot air wax removal device which comprises a fixing frame, a bottom plate is fixed on the fixing frame, two rows of guide rollers are symmetrically and rotatably arranged on the fixing frame, a driving mechanism is fixed on the guide rollers in each row, the driving mechanism is fixed on the fixing frame, and the bottom plate is fixed on the fixing frame. A box body is fixed to the fixing frame, a first groove and a second groove are symmetrically formed in the box body, a hot air inlet pipe is fixed to the box body in a penetrating mode, a first flow dividing pipe is fixed to the hot air inlet pipe, and a plurality of second flow dividing pipes are fixed to the first flow dividing pipe. When the ceramic tile wax removal device is used, all-directional hot air softening is carried out on the surface of a ceramic tile, then softened wax on the ceramic tile is completely scraped off at a time through the scraping plate, manual wax removal on the ceramic tile is replaced, and the ceramic tile wax removal device has the advantages of being small in labor intensity, high in efficiency and free of residual wax.

Description

Technical Field

[0001] The utility model relates to the technical field of tile processing, in particular to a hot air wax removal device. Background Art

[0002] In the production process of ceramic tiles, in order to improve the surface flatness and glossiness, a layer of additives will be used. These additives form a protective film on the surface of the ceramic tile, which is what we usually call wax. The role of this protective film is to make the surface of the ceramic tile smoother and easier to clean. However, this protective film will also hinder the water absorption rate of the ceramic tile, affecting the laying effect of the ceramic tile. Therefore, we need to dewax the ceramic tile before laying it. At present, although there are different methods for dewaxing the ceramic tiles that need to be laid, they are all manual methods to remove the wax on the ceramic tiles. This method is labor-intensive and workers are prone to fatigue in the later stage of operation. When workers are tired, not only will the dewaxing efficiency of the ceramic tile be reduced, but also during dewaxing, because the wax on the entire ceramic tile cannot be removed at one time, when a ceramic tile is dewaxed multiple times, it is easy to have discontinuous dewaxing surfaces on the ceramic tile during the two adjacent dewaxing operations, and then there will be a situation where the dewaxing area on the ceramic tile is missed, resulting in incomplete dewaxing of the ceramic tile and poor dewaxing effect. Utility Model Content

[0003] The utility model aims to solve the shortcomings of low efficiency and poor effect in the prior art when removing wax from tiles, and proposes a hot air wax removal device.

[0004] In order to achieve the above purpose, the utility model adopts the following technical solutions:

[0005] A hot air wax removal device is designed, comprising a fixed frame, a bottom plate is fixed on the fixed frame, two rows of guide rollers are symmetrically and rotatably provided on the fixed frame, a plurality of guide rollers in each row are commonly fixed with a driving mechanism, the driving mechanism is fixed on the fixed frame, a box body is fixed on the fixed frame, a first groove and a second groove are symmetrically provided on the box body, a hot air inlet pipe is fixed on the hot air inlet pipe, a first diversion pipe is fixed on the first diversion pipe, a plurality of second diversion pipes are fixed on the first diversion pipe, the first diversion pipe and a plurality of the second diversion pipes are all fixed on the box body, a plurality of air outlet pipes are equidistantly fixed on each of the second diversion pipes, and a wax scraping mechanism is fixed inside the box body.

[0006] Preferably, a cloth cover is fixedly mounted on each of the air outlet pipes.

[0007] Preferably, the wax scraping mechanism comprises a first linear motor, which is vertically fixed on the inner wall of the box body, and a scraper is fixed on a slider of the first linear motor.

[0008] Preferably, the scraper is arranged at an angle.

[0009] Preferably, a pushing mechanism is fixed on the bottom plate below the scraper.

[0010] Preferably, the pushing mechanism comprises a push plate, a connecting plate is fixed on the push plate, an electric telescopic rod is fixed on the connecting plate, a second linear motor is fixed on the electric telescopic rod, and the second linear motor is fixed on the base plate.

[0011] Preferably, the push plate is arranged between two rows of guide rollers.

[0012] Preferably, the second linear motor is arranged directly below one row of the plurality of guide rollers.

[0013] The utility model proposes a hot air wax removal device, which has the beneficial effect that when the hot air wax removal device is used, the surface of the tile is first softened by hot air in all directions, and then the softened wax on the tile is scraped off all at once by a scraper, which not only replaces manual wax removal of the tile, but also has the advantages of low labor intensity, high efficiency and no wax residue. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] Figure 1 A three-dimensional structure diagram of a hot air wax removal device proposed in the utility model Figure 1 ;

[0015] Figure 2 A three-dimensional structure diagram of a hot air wax removal device proposed in the utility model Figure 2 ;

[0016] Figure 3 A three-dimensional diagram of the internal structure of the box of a hot air wax removal device proposed by the utility model Figure 1 ;

[0017] Figure 4 A hot air wax removal device proposed by the utility model Figure 3 The enlarged view of point A in the middle;

[0018] Figure 5 A three-dimensional diagram of the internal structure of the box of a hot air wax removal device proposed by the utility model Figure 2 .

[0019] In the figure: 1. fixed frame; 2. guide roller; 3. driving mechanism; 4. bottom plate; 5. box body; 6. first groove; 7. second groove; 8. hot air inlet pipe; 9. first diversion pipe; 10. second diversion pipe; 11. cloth cover; 12. first linear motor; 13. scraper; 14. push plate; 15. connecting plate; 16. electric telescopic rod; 17. second linear motor; 18. air outlet pipe. DETAILED DESCRIPTION

[0020] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all of the embodiments.

[0021] Example 1: Reference Figure 1-5 A hot air wax removal device comprises a fixed frame 1, a bottom plate 4 is fixed on the fixed frame 1, two rows of guide rollers 2 are symmetrically and rotatably arranged on the fixed frame 1, a plurality of guide rollers 2 in each row are commonly fixed with a driving mechanism 3, the driving mechanism 3 is fixed on the fixed frame 1, two driving mechanisms 3 synchronously drive the two rows of multiple guide rollers 2 to rotate together, so that the two rows of multiple guide rollers 2 rotating together drive the movement of tiles, a box body 5 is fixed on the fixed frame 1, a first groove 6 and a second groove 7 are symmetrically opened on the box body 5, and the setting of the first groove 6 and the second groove 7 allows the moving tiles to enter and exit the box body 5, so that the tiles will not be blocked when entering and exiting the box body 5;

[0022] A hot air inlet pipe 8 is fixed through the box body 5, a first shunt pipe 9 is fixed on the hot air inlet pipe 8, a plurality of second shunt pipes 10 are fixed on the first shunt pipe 9, the first shunt pipe 9 and the plurality of second shunt pipes 10 are fixed on the box body 5, a plurality of air outlet pipes 18 are fixed at equal distances on each second shunt pipe 10, a cloth cover 11 is fixed on each air outlet pipe 18, when the air outlet pipe 18 discharges the hot air, the cloth cover 11 swings under the action of wind force, and the swinging cloth cover 11 changes the direction of the hot air discharged from the air outlet pipe 18, so that the hot air is blown more evenly into the box body 5, thereby better and more comprehensively softening the surface wax of the tiles passing through the box body 5;

[0023] A wax scraping mechanism is fixed inside the box body 5. The wax scraping mechanism includes a first linear motor 12, which is vertically fixed on the inner wall of the box body 5. A scraper 13 is fixed on the slider of the first linear motor 12. The scraper 13 is tilted. The scraper 13 can be adjusted to a suitable position by using the first linear motor 12, so as to meet the use of tiles of different thicknesses.

[0024] When in use, two rows of multiple guide rollers 2 drive the ceramic tile from the first groove 6 into the box body 5. When the ceramic tile moves inside the box body 5, the hot air thrown out by the multiple cloth sleeves 11 heats the surface of the ceramic tile, so that the wax on the surface of the ceramic tile is softened in all directions. When the ceramic tile passes through the scraper 13, the scraper 13 is used to scrape off all the softened wax on the ceramic tile at one time. This not only replaces manual wax removal of the ceramic tile, but also has the advantages of low labor intensity, high efficiency and no wax residue.

[0025] Embodiment 2: In embodiment 1, although two rows of multiple guide rollers 2 can drive the ceramic tile to move, when the scraper 13 is scraping wax on the ceramic tile, due to the resistance generated by the scraping wax, the ceramic tile is easy to slip on the multiple guide rollers 2, which directly affects the movement of the guide rollers 2 and is not conducive to the wax removal of the ceramic tile. Figure 1 and 2 As another preferred embodiment of the utility model, the difference from embodiment 1 is that a pushing mechanism is fixed on the bottom plate 4 below the scraper 13, and the pushing mechanism is used to assist in pushing the movement of the tiles when scraping wax, thereby ensuring the smooth movement of the tiles and the wax removal effect.

[0026] The pushing mechanism includes a push plate 14, which is arranged between two rows of guide rollers 2. When the height of the push plate 14 exceeds the height of the two rows of guide rollers 2, the two rows of guide rollers 2 will not affect the movement of the push plate 14, while also ensuring the feasibility of the push plate 14 pushing the tiles. A connecting plate 15 is fixed on the push plate 14, an electric telescopic rod 16 is fixed on the connecting plate 15, a second linear motor 17 is fixed on the electric telescopic rod 16, the second linear motor 17 is fixed on the bottom plate 4, and the second linear motor 17 is arranged directly below one of the rows of multiple guide rollers 2. When the wax scraped off by the scraper 13 solidifies again and falls, it will not fall on the second linear motor 17, which will not affect the use of the second linear motor 17 and make it easy to clean the wax that falls on the bottom plate 4.

[0027] When in use, the second linear motor 17 drives the push plate 14 to move to a designated position to wait for the arrival of the tiles. When the tiles move beyond the push plate 14, the electric telescopic rod 16 raises the height of the push plate 14, and then the second linear motor 17 drives the push plate 14 to move again, so that the push plate 14 can contact the tiles moving on multiple guide rollers 2, and the highest surface of the push plate 14 will not exceed the surface of the tiles, so that the push plate 14 will not affect the scraping operation of the scraper 13 on the surface of the tiles when assisting in pushing the tiles to move on multiple guide rollers 2.

[0028] The above description is only a preferred specific implementation manner of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes within the technical scope disclosed by the present invention according to the technical scheme and the utility model concept of the present invention, which should be covered by the protection scope of the present invention.

Claims

1. A hot air wax removal device, comprising a fixing frame (1), characterized in that: A bottom plate (4) is fixed on the fixed frame (1); two rows of guide rollers (2) are symmetrically and rotatably provided on the fixed frame (1); a plurality of the guide rollers (2) in each row are commonly fixed with a driving mechanism (3); the driving mechanism (3) is fixed on the fixed frame (1); a box body (5) is fixed on the fixed frame (1); a first groove (6) and a second groove (7) are symmetrically provided on the box body (5); a hot air inlet pipe (8) is fixed through the box body (5); a first branch pipe (9) is fixed on the hot air inlet pipe (8); a plurality of second branch pipes (10) are fixed on the first branch pipe (9); the first branch pipe (9) and the plurality of the second branch pipes (10) are both fixed on the box body (5); a plurality of air outlet pipes (18) are equidistantly fixed on each of the second branch pipes (10); a wax scraping mechanism is fixed inside the box body (5).

2. The hot air wax removal device according to claim 1, characterized in that: A cloth cover (11) is fixedly mounted on each of the air outlet pipes (18).

3. The hot air wax removal device according to claim 1, characterized in that: The wax scraping mechanism comprises a first linear motor (12), the first linear motor (12) being vertically fixed on the inner side wall of the box body (5), and a scraper (13) being fixed on a slider of the first linear motor (12).

4. The hot air wax removal device according to claim 3, characterized in that: The scraper (13) is arranged at an angle.

5. The hot air wax removal device according to claim 3, characterized in that: A pushing mechanism is fixed on the bottom plate (4) below the scraper (13).

6. The hot air wax removal device according to claim 5, characterized in that: The pushing mechanism comprises a push plate (14), a connecting plate (15) is fixed on the push plate (14), an electric telescopic rod (16) is fixed on the connecting plate (15), a second linear motor (17) is fixed on the electric telescopic rod (16), and the second linear motor (17) is fixed on the base plate (4).

7. The hot air wax removal device according to claim 6, characterized in that: The push plate (14) is arranged between two rows of guide rollers (2).

8. The hot air wax removal device according to claim 6, characterized in that: The second linear motor (17) is arranged directly below one row of the plurality of guide rollers (2).

Images