Aluminum material surface polishing and forming device
By designing adjustable aluminum surface polishing forming device and dust collection device, the problems of poor polishing effect and scattering of aluminum chips and aluminum powder in the prior art are solved, efficient polishing and resource utilization are achieved, and economic losses and personnel injuries are reduced.
Patent Information
- Application Number
- CN202421853843.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-02
- Publication Date
- 2025-05-13
- Estimated Expiration
- 2034-08-02
AI Technical Summary
The existing aluminum surface polishing and forming devices cannot be adjusted according to the size and thickness of the aluminum material, resulting in poor polishing effect, increasing defective rate and economic losses. At the same time, the scattering of aluminum chips and aluminum powder during polishing causes harm to the human body and cannot be effectively collected and utilized.
An aluminum surface polishing forming device is designed, using an asynchronous motor to drive the threaded rod and T-shaped clamp to clamp the aluminum, and collect and classify aluminum chips and aluminum powder through a dust collection device.
Local or global polishing of aluminum materials of different sizes and thicknesses is achieved, reducing defective rates and economic losses, and effectively collecting and utilizing aluminum chips and aluminum powder, avoiding personnel injuries and waste of resources.
Smart Images

Figure CN222857631U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of aluminum material processing, in particular to an aluminum material surface polishing and forming device. Background Art
[0002] Aluminum surface polishing forming device is mainly used to improve the surface quality and appearance of aluminum products to achieve a specific finish and precision. The main functions include removing surface defects and roughness, improving appearance quality, improving dimensional accuracy, increasing corrosion resistance, and preparing surface treatment.
[0003] In short, the main purpose of the aluminum surface polishing and forming device is to use physical or chemical methods to remove the oxidation and rough parts, so that a smoother oxide film can be produced on the surface, thereby improving its corrosion resistance and making the surface of the aluminum product meet the customer's required smoothness, flatness and appearance requirements, thereby improving product quality and accuracy, thereby increasing the pass rate, thereby enhancing its market competitiveness and application value.
[0004] The existing aluminum surface polishing forming machine cannot be adjusted according to the size and thickness of the aluminum to be processed, and the aluminum is locally polished. This results in poor polishing effect when processing aluminum of different sizes and thicknesses, which increases the defective rate and economic losses. In addition, when polishing, aluminum chips and aluminum powder will fly around and cause harm to the human body. They cannot be effectively collected and utilized, which leads to a waste of a lot of recyclable materials, causing economic losses and personal injuries. Utility Model Content
[0005] In order to make up for the above shortcomings, the utility model provides an aluminum surface polishing and forming device, which aims to improve the existing technology that cannot be adjusted according to the size and thickness of the aluminum material to be processed, and the aluminum material is locally polished. This results in the inability to effectively support when processing aluminum materials of different sizes and thicknesses, resulting in poor polishing effect, increased defective rate and economic losses, and when polishing, aluminum chips and aluminum powder will fly around and cause harm to the human body. They cannot be effectively collected and utilized, wasting a lot of recyclable materials, causing economic losses and personal injuries.
[0006] In order to achieve the above-mentioned purpose, the utility model adopts the following technical scheme: an aluminum surface polishing forming device, comprising a bracket, a threaded rod 1 is threadedly connected to the middle part of the bracket, pillars are fixedly connected to the four corners of the bracket, the bottom end of the threaded rod 1 is fixedly connected to a movable plate, guide rails are provided on the front and rear sides of the bottom of the movable plate, the inner wall of the guide rail is slidably connected to a guide rod, the bottom of the pillar is fixedly connected to a bottom plate, a slide groove 1 is provided on the inward side of the pillar, a sliding column is slidably connected to the inner wall of the slide groove 1, and the sliding column The outer walls are provided with a card slot, the inner side of the sliding column is provided with a slide slot 2, the inner wall of the card slot is slidably connected with a card column, the bottom end of the card column is fixedly connected with a spring, the other end of the spring is fixedly connected with a connecting rod, the bottom left side of the bottom of the base plate is fixedly connected with an asynchronous motor, the middle part of the base plate is provided with a slide slot 3, the output end of the asynchronous motor is fixedly connected with a threaded rod 2, the outer wall of the threaded rod 2 is threadedly connected with a T-shaped clamping plate, the bottom of the guide rod is fixedly connected with a dust collecting device, and the dust collecting device is used to collect aluminum chips and aluminum powder generated by classification and grinding.
[0007] As a further description of the above technical solution:
[0008] The dust collecting device includes a dust hood, the top surface of the dust hood is fixedly connected to the bottom surface of the guide rod, the rear side of the dust hood is connected to a hose, the bottom end of the hose is connected to an exhaust fan, the output end of the exhaust fan is connected to a dust box, the rear side of the dust box is fixedly connected to a discharge port near the edge, and the inner wall of the discharge port is fixedly connected to a filter.
[0009] As a further description of the above technical solution:
[0010] The top end of the threaded rod one is fixedly connected with a turntable, and the outer wall of the T-shaped clamping plate is slidably connected with the inner wall of the sliding groove three.
[0011] As a further description of the above technical solution:
[0012] The four corners of the bottom surface of the bottom plate are all fixedly connected with supporting legs 2, the bottom surface of the supporting legs 2 is fixedly connected with an anti-skid pad, and the middle part of the bottom surface of the bottom plate is fixedly connected with a dust collection box.
[0013] As a further description of the above technical solution:
[0014] The four corners of the dust collecting box are all fixedly connected with supporting legs one, and the discharge port is threadedly connected with a round cover near the edge.
[0015] As a further description of the above technical solution:
[0016] A motor controller is fixedly connected to the left front side of the bottom plate, and the motor controller is electrically connected to the asynchronous motor.
[0017] As a further description of the above technical solution:
[0018] A fan controller is fixedly connected to the right front side of the base plate, and the fan controller is electrically connected to the exhaust fan.
[0019] As a further description of the above technical solution:
[0020] The left and right sides of the dust collecting hood are fixedly connected with armrests, the outer walls of the armrests are fixedly connected with anti-slip sleeves, and the interior of the dust collecting hood is fixedly connected with a polisher.
[0021] The utility model has the following beneficial effects:
[0022] 1. In the utility model, the asynchronous motor is started to drive the threaded rod 2 so that the T-shaped clamp clamps the aluminum material, the threaded rod 1 is rotated to make the polisher and the movable plate sink and fit the aluminum material, the clamping column is pressed to move it inward to unlock the connecting rod, so that the polisher moves back and forth to polish, thereby achieving the purpose of partially or completely polishing aluminum materials of different sizes and thicknesses, reducing the defective rate and reducing economic losses.
[0023] 2. In the utility model, the powder generated during polishing is collected by the dust collecting hood, and the exhaust fan is started to draw aluminum chips into the dust collecting box through the hose, and the dust collecting box is filled with water. The aluminum powder and aluminum chips float up and sink down due to buoyancy, and the round cover is opened to allow water and aluminum powder to flow out, while the aluminum chips are filtered by the filter and remain in the dust collecting box, thereby achieving the purpose of classifying aluminum chips and aluminum powder, reducing losses, effectively avoiding personal injuries, and reducing economic losses. BRIEF DESCRIPTION OF THE DRAWINGS
[0024] Figure 1 This is a front perspective view of a bracket of an aluminum surface polishing and forming device proposed by the utility model;
[0025] Figure 2 This is a side view of a dust collecting cover of an aluminum surface polishing and forming device proposed by the utility model;
[0026] Figure 3 This is a partial structural diagram of an asynchronous motor of an aluminum surface polishing and forming device proposed by the utility model;
[0027] Figure 4 This is a partial structural exploded diagram of a connecting rod of an aluminum surface polishing and forming device proposed by the utility model;
[0028] Figure 5 This is an enlarged view of the local structure of a spring of an aluminum surface polishing and forming device proposed by the utility model;
[0029] Figure 6The utility model is a schematic diagram of the local structure of a filter screen of an aluminum surface polishing and forming device.
[0030] Legend:
[0031] 1. Bracket; 2. Dust collecting device; 201. Dust collecting box; 202. Hose; 203. Dust collecting box; 204. Exhaust fan; 205. Filter; 206. Round cover; 207. Dust collecting hood; 208. Discharge port; 3. Threaded rod one; 4. Pillar; 5. Moving plate; 6. Bottom plate; 7. Guide rail; 8. Leg one; 9. Guide rod; 10. T-shaped clamp; 11. Sliding column; 12. Slide slot one; 13. Asynchronous motor; 14. Threaded rod two; 15. Polisher; 16. Slot; 17. Slide slot two; 18. Connecting rod; 19. Spring; 20. Column; 21. Turntable; 22. Motor controller; 23. Anti-skid pad; 24. Fan controller; 25. Leg two; 26. Handrail; 27. Anti-skid sleeve; 28. Slide slot three. DETAILED DESCRIPTION
[0032] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0033] Please see attached Figure 1 - Attachment Figure 2 The utility model provides an embodiment: an aluminum surface polishing forming device, comprising a bracket 1, a threaded rod 3 is threadedly connected to the middle part of the bracket 1, pillars 4 are fixedly connected at the four corners of the bracket 1, a movable plate 5 is fixedly connected to the bottom end of the threaded rod 3, guide rails 7 are provided at the front and rear sides of the bottom of the movable plate 5, a guide rod 9 is slidably connected to the inner wall of the guide rail 7, a bottom plate 6 is fixedly connected to the bottom of the pillar 4, a slide groove 12 is provided on the inward side of the pillar 4, a sliding column 11 is slidably connected to the inner wall of the slide groove 12, a card slot 16 is provided on the outer wall of the sliding column 11, and a slide groove 2 17 is provided on the inward side of the sliding column 11 The inner wall of the card slot 16 is slidably connected with a card column 20, the bottom end of the card column 20 is fixedly connected with a spring 19, and the other end of the spring 19 is fixedly connected with a connecting rod 18. The left side of the bottom of the bottom plate 6 is fixedly connected with an asynchronous motor 13. A sliding groove 28 is provided in the middle of the bottom plate 6. The output end of the asynchronous motor 13 is fixedly connected with a threaded rod 2 14. The outer wall of the threaded rod 2 14 is threadedly connected with a T-shaped clamping plate 10. The bottom of the guide rod 9 is fixedly connected with a dust collecting device 2, which is used to collect aluminum chips and aluminum powder generated by classification and grinding. The left front side of the bottom plate 6 is fixedly connected with a motor controller 22, and the motor controller 22 is electrically connected to the asynchronous motor 13.
[0034] Specifically, the device is mainly composed of a bracket 1, a threaded rod 1 3 is installed at the waist of the bracket 1, and a support 4 is fixed at each corner of the bracket 1. On the left side of the bottom plate 6, an asynchronous motor 13 is installed, which is the power source of the entire polishing equipment. It is connected to the threaded rod 2 14 through the output end. When the asynchronous motor 13 is started, the threaded rod 2 14 rotates to drive the front and rear two T-shaped clamps 10 to move toward each other, thereby clamping the aluminum plate. The motor controller 22 is responsible for controlling the start, stop and speed adjustment of the motor, and rotating the threaded rod 1 3 to adjust the height of the aluminum material grinding. The entire grinding mechanism is driven to move by moving the connecting rod 18, so that different parts of the aluminum plate are polished.
[0035] Please see attached Figure 3 - Attachment Figure 4 The dust collecting device 2 includes a dust collecting hood 207, the top surface of the dust collecting hood 207 is fixedly connected to the bottom surface of the guide rod 9, the rear side of the dust collecting hood 207 is connected to a hose 202, the bottom end of the hose 202 is connected to an exhaust fan 204, the output end of the exhaust fan 204 is connected to a dust collecting box 203, a discharge port 208 is fixedly connected to the rear side of the dust collecting box 203 near the edge, a filter screen 205 is fixedly connected to the inner wall of the discharge port 208, the four corners of the dust collecting box 203 are fixedly connected to the legs 8, and a round cover 206 is threadedly connected to the edge of the discharge port 208;
[0036] Specifically, the dust hood 207 gathers the powder chips, and the exhaust fan 204 is started to extract the air through the hose 202, so that a negative pressure is formed inside, thereby sucking the powder chips away and inputting them into the dust box 203. Then, using the principle of different buoyancy, the dust box 203 is filled with water, and the aluminum powder floats up and the aluminum chips sink to the bottom. The round cover 206 is opened to release the water and aluminum powder, and the aluminum chip filter 205 is retained in the dust box 203.
[0037] Please see attached Figure 5 - Attachment Figure 6 , a turntable 21 is fixedly connected to the top of the threaded rod 13, the outer wall of the T-shaped clamping plate 10 is slidably connected to the inner wall of the slide groove 3 28, the four corners of the bottom surface of the bottom plate 6 are fixedly connected to the legs 25, the bottom surface of the legs 25 is fixedly connected to the anti-skid pad 23, the middle part of the bottom surface of the bottom plate 6 is fixedly connected to the dust box 201, the right front side of the bottom plate 6 is fixedly connected to the fan controller 24, the fan controller 24 is electrically connected to the exhaust fan 204, the left and right sides of the dust cover 207 are fixedly connected to the handrails 26, the outer wall of the handrails 26 is fixedly connected to the anti-skid sleeve 27, and the inside of the dust cover 207 is fixedly connected to the polisher 15;
[0038] Specifically, two handrails 26 are fixedly connected on the left and right sides of the dust hood 207. These handrails 26 provide safe gripping points for operators. Anti-slip sleeves 27 are fixedly connected to the outer walls of the handrails 26, which not only increase the comfort, but also further improve the safety of operators during use. Inside the dust hood 207, a polisher 15 is rotatably connected. This polisher 15 is a key component for polishing operations.
[0039] Working principle: When the aluminum material is placed on the base plate 6, the asynchronous motor 13 is started to rotate the threaded rod 14 to drive the T-shaped clamps 10 on the left and right sides to move toward the middle, thereby clamping the aluminum material, and the threaded rod 13 is rotated to move the movable plate 5 and the dust cover 207 slidably connected to the guide rail 7 opened therein downward until the polisher 15 fits with the aluminum material, and the clamping columns 20 on the front and rear sides are pressed to offset the elastic force given by the spring 19 and move toward the middle to unlock, and it is locked again when the hand is released, so that the polisher 15 in the dust cover 207 can slide back and forth for local polishing.
[0040] During polishing, fill the dust box 203 with water, start the exhaust fan 204 to draw the aluminum chips and aluminum powder gathered by the dust cover 207 into the dust box 203 through the hose 202. The aluminum chips will sink due to buoyancy, while the aluminum powder will float up. Open the round cover 206 to release the water, and the filter 205 will filter the aluminum chips and leave them in the dust box 203, and release the aluminum powder.
[0041] Finally, it should be noted that the above is only a preferred embodiment of the present invention and is not intended to limit the present invention. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art can still modify the technical solutions described in the aforementioned embodiments or make equivalent substitutions for some of the technical features therein. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.
Claims
1. A device for polishing and forming an aluminum surface, comprising a bracket (1), characterized in that: The middle part of the bracket (1) is threadedly connected with a threaded rod (3), and the four corners of the bracket (1) are fixedly connected with pillars (4). The bottom end of the threaded rod (3) is fixedly connected with a movable plate (5). The front and rear sides of the bottom of the movable plate (5) are provided with guide rails (7), and the inner wall of the guide rail (7) is slidably connected with a guide rod (9). The bottom of the pillar (4) is fixedly connected with a bottom plate (6). The inner side of the pillar (4) is provided with a sliding groove (12), and the inner wall of the sliding groove (12) is slidably connected with a sliding column (11). The outer wall of the sliding column (11) is provided with a card slot (16), and the inner side of the sliding column (11) is provided with a sliding groove (16). The second groove (17) is provided, the inner wall of the groove (16) is slidably connected with a clamping column (20), the bottom end of the clamping column (20) is fixedly connected with a spring (19), the other end of the spring (19) is fixedly connected with a connecting rod (18), the left side of the bottom of the bottom plate (6) is fixedly connected with an asynchronous motor (13), the middle part of the bottom plate (6) is provided with a sliding groove (28), the output end of the asynchronous motor (13) is fixedly connected with a threaded rod (14), the outer wall of the threaded rod (14) is threadedly connected with a T-shaped clamping plate (10), the bottom of the guide rod (9) is fixedly connected with a dust collecting device (2), and the dust collecting device (2) is used to collect aluminum chips and aluminum powder generated by classification and grinding.
2. The aluminum surface polishing and forming device according to claim 1, characterized in that: The dust collecting device (2) comprises a dust collecting hood (207), the top surface of the dust collecting hood (207) is fixedly connected to the bottom surface of the guide rod (9), the rear side of the dust collecting hood (207) is connected to a hose (202), the bottom end of the hose (202) is connected to an exhaust fan (204), the output end of the exhaust fan (204) is connected to a dust collecting box (203), the rear side of the dust collecting box (203) is fixedly connected to a discharge port (208) near the edge, and the inner wall of the discharge port (208) is fixedly connected to a filter screen (205).
3. The aluminum surface polishing and forming device according to claim 1, characterized in that: The top end of the threaded rod 1 (3) is fixedly connected to a rotating disk (21), and the outer wall of the T-shaped clamping plate (10) is slidably connected to the inner wall of the sliding groove 3 (28).
4. The aluminum surface polishing and forming device according to claim 1, characterized in that: The four corners of the bottom surface of the base plate (6) are fixedly connected to the second leg (25), the bottom surface of the second leg (25) is fixedly connected to the anti-slip pad (23), and the middle part of the bottom surface of the base plate (6) is fixedly connected to the dust box (201).
5. The aluminum surface polishing and forming device according to claim 2, characterized in that: The four corners of the dust collecting box (203) are all fixedly connected with supporting legs 1 (8), and the discharge port (208) is threadedly connected with a round cover (206) near the edge.
6. The aluminum surface polishing and forming device according to claim 1, characterized in that: A motor controller (22) is fixedly connected to the left front side of the base plate (6), and the motor controller (22) is electrically connected to the asynchronous motor (13).
7. The aluminum surface polishing and forming device according to claim 1, characterized in that: A fan controller (24) is fixedly connected to the right front side of the base plate (6), and the fan controller (24) is electrically connected to the exhaust fan (204).
8. The aluminum surface polishing and forming device according to claim 2, characterized in that: The left and right sides of the dust collecting cover (207) are fixedly connected with handrails (26), the outer wall of the handrail (26) is fixedly connected with an anti-slip sleeve (27), and the interior of the dust collecting cover (207) is fixedly connected with a polisher (15).