Automatic cutting line for heat preservation and decoration integrated plate
By designing automatic cutting lines, including cutting components, cutting components, loading components and limiting components, automated cutting of thermal insulation and decorative integrated boards is achieved, solving the problem of low production efficiency caused by relying on manual operations in the prior art, and improving the efficiency of the cutting process.
Patent Information
- Application Number
- CN202421480249.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-25
- Publication Date
- 2025-05-13
- Estimated Expiration
- 2034-06-25
AI Technical Summary
In the prior art, the cutting process of the thermally insulated decorative integrated plate relies on manual operations, resulting in low production efficiency.
An automatic cutting line is designed, including cutting components, unloading components, loading components and limiting components. Automatic loading and unloading and clamping are achieved through mechanical devices such as electric cylinders and sliders, and the cutting process is completed automatically.
Automatic cutting is realized, manual operation is reduced, overall production efficiency is improved, and the inefficiency problem caused by manual operation is solved.
Smart Images
Figure CN222858181U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the field of thermal insulation decorative integrated board cutting devices, and in particular relates to an automatic cutting line for thermal insulation decorative integrated boards. Background Art
[0002] The thermal insulation and decorative integrated board, also known as the thermal insulation and decorative integrated finished board, is a building board that integrates thermal insulation materials and decorative surface layers. It is mainly composed of thermal insulation materials, decorative panels, etc. It is a board with exterior wall insulation and decorative functions prefabricated in the factory. In the prior art, it usually relies on manual operation to put the board into the cutting equipment and manually clamp and fix it. After cutting, manual unloading is also required. This manual operation method is not only time-consuming and labor-intensive, but also reduces the overall production efficiency. Utility Model Content
[0003] In order to overcome the problem that during the cutting process of the integrated board, manual loading, unloading and clamping operations are required, resulting in low efficiency of the overall processing and cutting process of the integrated board.
[0004] The technical solution of the utility model is: an automatic cutting line for thermal insulation decorative integrated panels, including a cutting component; also including a blanking component, a loading component and a limiting component; the cutting component is provided with a blanking component for blanking; the cutting component is provided with a loading component for loading; the cutting component is provided with a limiting component for limiting the cutting length.
[0005] Preferably, the loading component is opened, the integrated board is pushed onto the cutting component, and then the limiting component is opened to adjust the fixed length required for cutting, and then the cutting component is opened to slowly push the integrated board onto the limiting component, the integrated board is clamped by the loading component and the limiting component, and then cut by the cutting component, and finally the cut board is unloaded by the unloading component, thereby solving the problem of low efficiency of the overall processing and cutting process of the integrated board due to the need for manual loading, unloading and clamping operations.
[0006] Preferably, the cutting assembly includes a first fixed plate, a second fixed plate, a first groove body and a cutting groove; the second fixed plate is fixedly connected to the left and right ends of the first fixed plate; a first groove body is opened through the first fixed plate; a cutting groove is opened at the upper end of the first fixed plate, and the cutting of the integrated plate is completed at the upper end of the first fixed plate.
[0007] Preferably, the cutting assembly includes a bracket, a guide rail, a slider and a cutting machine; the bracket is fixedly connected to the upper end of the first fixed plate; the guide rail is fixedly connected to the upper end of the bracket; a slider is provided on the guide rail; the cutting machine is fixedly connected to the lower end of the slider; the outer wall of the cutting disk of the cutting machine is in contact with the inner walls of the front and rear ends of the cutting groove, and by opening the guide rail, the slider can drive the cutting machine to move left and right at the upper end of the first fixed plate. When the cutting machine moves left and right, the cutting machine is turned on to cut the integrated plate on the first fixed plate.
[0008] Preferably, the unloading assembly includes a trapezoidal block, a movable plate, a third fixed block and a first electric cylinder; the lower end of the first fixed plate is fixedly connected to the trapezoidal block; the ladder surface of the trapezoidal block is hingedly connected to the first electric cylinder; the left part of the inner wall of the first trough body is hingedly connected to the movable plate; the lower end of the movable plate is fixedly connected to the third fixed block; the movable plate is hingedly connected to the right end of the telescopic rod of the first electric cylinder. When the cutting of the integrated plate is completed, the first electric cylinder is turned on to make the third fixed block drive the left end of the movable plate to rotate downward, and the integrated plate on the third fixed block is tilted and slid down for unloading, and then the first electric cylinder is turned on to make the output shaft of the first electric cylinder drive the third fixed block to return the movable plate to its position.
[0009] Preferably, the feeding assembly includes a second electric cylinder, a limiting column, a fourth fixed block, a second slot body, an L-shaped movable block, a limiting hole, and a feeding plate; the front end of the second fixed plate is fixedly connected to the second electric cylinder, the limiting column and the fourth fixed block, and the upper and lower ends of the fourth fixed block are penetrated with a second slot body; the inner wall of the second slot body is movably provided with an L-shaped movable block; the front and rear ends of the L-shaped movable block are penetrated with limiting holes; the inner wall of the limiting hole is fitted with the outer wall of the limiting column; the lower end of the L-shaped movable block is fixedly connected to the front end telescopic rod of the second electric cylinder; the two L A loading plate is fixedly connected to the front end of the L-shaped movable block; the lower end of the loading plate is fitted with the upper end of the first fixed plate, and by opening the two second electric cylinders, the telescopic rods of the second electric cylinders can drive the L-shaped movable block to move forward and backward on the outer wall of the limiting column, thereby driving the loading plate to move forward and backward on the upper end of the first fixed plate. When the integrated plate is transported to the front end of the first fixed plate, the two second electric cylinders are opened to enable the loading plate to transport the integrated plate on the first fixed plate to the bottom of the cutting machine on the first fixed plate, so as to facilitate subsequent cutting work.
[0010] Preferably, the limiting assembly includes a third electric cylinder, a fifth fixed block, a third slot body, a fourth slot body, a first movable block, a second movable block and a blocking block; the rear end of the second fixed plate is fixedly connected with the third electric cylinder and the fifth fixed block; the lower end of the fifth fixed block is provided with a fourth slot body; the rear end of the fifth fixed block is provided with a third slot body; the inner wall of the third slot body is movably provided with a second movable block; the lower end of the outer wall of the second movable block is fixedly connected with the first movable block; the rear end of the telescopic rod of the third electric cylinder is fixedly connected to the front end of the first movable block; the rear end of the second movable block is fixedly connected with the blocking block, when it is necessary to determine the cutting length, the telescopic rod of the third electric cylinder is turned on to drive the first movable block to move forward and backward on the inner wall of the fourth slot body, thereby driving the blocking block at the rear end of the second movable block to move forward and backward on the upper end of the first fixed plate, when cutting is required, the integrated plate clamped by the rear end of the feeding plate and the front end of the blocking block is cut below the output shaft at the lower end of the cutting machine, and then the integrated plate after cutting on the upper end of the movable plate is unloaded by turning on the first electric cylinder.
[0011] Preferably, the lower end of the blocking block is in contact with the upper end of the first fixed plate; the upper end of the first fixed plate and the upper end of the movable plate are in the same plane, and during the cutting of the integrated plate, the part of the integrated plate after cutting is pushed by the loading plate to push the uncut integrated plate, so that the cut plate is placed on the upper end of the first trough body, which is convenient for subsequent unloading.
[0012] Beneficial effects of the utility model:
[0013] 1. By turning on the two second electric cylinders, the telescopic rods of the second electric cylinders drive the L-shaped movable block to move forward and backward on the outer wall of the limit column, so that the integrated plate moves forward and backward on the upper end of the first fixed plate through the loading plate. When the cutting is completed, the first electric cylinder is turned on to make the third fixed block drive the left end of the movable plate to rotate downward, and the integrated plate on the third fixed block slides down by tilting to unload the material, thus solving the problem of manual loading and unloading.
[0014] 2. By turning on the third electric cylinder, the telescopic rod of the third electric cylinder drives the first movable block to move forward and backward on the inner wall of the fourth trough, thereby driving the blocking block at the rear end of the second movable block to move forward and backward on the upper end of the first fixed plate. When cutting is required, the integrated plate clamped by the rear end of the feeding plate and the front end of the blocking block is cut under the output shaft at the lower end of the cutting machine, which solves the problem of low work efficiency caused by manual clamping;
[0015] 3. By opening the guide rail, the slider can drive the cutting machine to move left and right on the upper end of the first fixed plate. When the cutting machine moves left and right, the cutting machine is turned on to cut the integrated plate on the first fixed plate. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] Figure 1What is shown is a three-dimensional structural schematic diagram of an automatic cutting line for a thermal insulation decorative integrated panel of the utility model;
[0017] Figure 2 What is shown is a three-dimensional structural schematic diagram of a cutting assembly of an automatic cutting line for thermal insulation decorative integrated panels of the utility model;
[0018] Figure 3 What is shown is a three-dimensional structural schematic diagram of a blanking assembly of an automatic cutting line for thermal insulation decorative integrated panels of the utility model;
[0019] Figure 4 What is shown is a three-dimensional structural disassembly schematic diagram of a feeding assembly of an automatic cutting line for thermal insulation decorative integrated panels of the utility model;
[0020] Figure 5 What is shown is a three-dimensional structural schematic diagram of a limiting component of an automatic cutting line of a thermal insulation decorative integrated panel of the utility model.
[0021] The marks in the accompanying drawings are: 1-cutting assembly, 101-first fixed plate, 102-second fixed plate, 103-first trough body, 104-bracket, 105-cutting groove, 106-guide rail, 107-slider, 108-cutting machine, 2-unloading assembly, 201-trapezoidal block, 202-movable plate, 203-third fixed block, 204-first electric cylinder, 3-loading assembly, 301-second electric cylinder, 302-limiting column, 303-fourth fixed block, 304-second trough body, 305-L-shaped movable block, 306-limiting hole, 307-loading plate, 4-limiting assembly, 401-third electric cylinder, 402-fifth fixed block, 403-third trough body, 404-fourth trough body, 405-first movable block, 406-second movable block, 407-blocking block. DETAILED DESCRIPTION
[0022] The utility model is further described below in conjunction with the accompanying drawings and embodiments.
[0023] See also Figure 1 The utility model provides an embodiment: an automatic cutting line for thermal insulation decorative integrated panels, comprising a cutting component 1; further comprising a blanking component 2, a loading component 3 and a limiting component 4; the cutting component 1 is provided with a blanking component 2 for blanking; the cutting component 1 is provided with a loading component 3 for loading; the cutting component 1 is provided with a limiting component 4 for limiting the cutting length.
[0024] See also Figure 2In this embodiment, the cutting assembly 1 includes a first fixed plate 101, a second fixed plate 102, a first slot 103 and a cutting groove 105; the left and right ends of the first fixed plate 101 are fixedly connected to the second fixed plate 102; the first fixed plate 101 is provided with a first slot 103; the upper end of the first fixed plate 101 is provided with a cutting groove 105, and the cutting assembly 1 includes a bracket 104, a guide rail 106, a slider 107 and a cutter 108; the upper end of the first fixed plate 101 is fixedly connected to the bracket 104; the upper end of the bracket 104 is fixedly connected to the guide rail 106; the slider 107 is arranged on the guide rail 106; the lower end of the slider 107 is fixedly connected to the cutter 108; the outer wall of the cutting disk of the cutter 108 is in contact with the inner walls of the front and rear ends of the cutting groove 105.
[0025] See also Figure 3 In this embodiment, the blanking assembly 2 includes a trapezoidal block 201, a movable plate 202, a third fixed block 203 and a first electric cylinder 204; the lower end of the first fixed plate 101 is fixedly connected to the trapezoidal block 201; the ladder surface of the trapezoidal block 201 is hinged to the first electric cylinder 204; the movable plate 202 is hinged to the left part of the inner wall of the first trough body 103; the lower end of the movable plate 202 is fixedly connected to the third fixed block 203; the movable plate 202 is hinged to the right end of the telescopic rod of the first electric cylinder 204.
[0026] See also Figure 4 In the present embodiment, the feeding assembly 3 includes a second electric cylinder 301, a limiting column 302, a fourth fixed block 303, a second slot body 304, an L-shaped movable block 305, a limiting hole 306, and a feeding plate 307; the front end of the second fixed plate 102 is fixedly connected with the second electric cylinder 301, the limiting column 302 and the fourth fixed block 303, and the upper and lower ends of the fourth fixed block 303 are penetrated with the second slot body 304; the inner wall of the second slot body 304 is movably provided with an L-shaped movable block 305; the front and rear ends of the L-shaped movable block 305 are penetrated with limiting holes 306; the inner wall of the limiting hole 306 is fitted with the outer wall of the limiting column 302; the lower end of the L-shaped movable block 305 is fixedly connected to the front end telescopic rod of the second electric cylinder 301; the front ends of the two L-shaped movable blocks 305 are fixedly connected with the feeding plate 307; the lower end of the feeding plate 307 is fitted with the upper end of the first fixed plate 101.
[0027] See also Figure 5In this embodiment, the 4 limit assembly 4 includes a third electric cylinder 401, a fifth fixed block 402, a third slot body 403, a fourth slot body 404, a first movable block 405, a second movable block 406 and a blocking block 407; the rear end of the second fixed plate 102 is fixedly connected with the third electric cylinder 401 and the fifth fixed block 402; the lower end of the fifth fixed block 402 is provided with a fourth slot body 404; the rear end of the fifth fixed block 402 is provided with a third slot body 403; the inner wall of the third slot body 403 is movably provided with a second movable block 406; the lower end of the outer wall of the second movable block 406 is fixedly connected with the first movable block 405; the rear end of the telescopic rod of the third electric cylinder 401 is fixedly connected to the front end of the first movable block 405; the rear end of the second movable block 406 is fixedly connected with the blocking block 407, and the lower end of the blocking block 407 is in contact with the upper end of the first fixed plate 101; the upper end of the first fixed plate 101 and the upper end of the movable plate 202 are in the same plane.
[0028] When the cutting length needs to be determined, the third electric cylinder 401 is turned on so that the telescopic rod of the third electric cylinder 401 drives the first movable block 405 to move forward and backward on the inner wall of the fourth slot 404, thereby driving the blocking block 407 at the rear end of the second movable block 406 to move forward and backward on the upper end of the first fixed plate 101;
[0029] Next, when loading is required, when the integrated plate is transported to the front end of the first fixed plate 101, by opening the two second electric cylinders 301, the telescopic rods of the second electric cylinders 301 can drive the L-shaped movable block 305 to move forward and backward on the outer wall of the limiting column 302, thereby driving the loading plate 307 to move forward and backward on the upper end of the first fixed plate 101;
[0030] When cutting is required, by opening the guide rail 106, the slider 107 can drive the cutting machine 108 to move left and right at the upper end of the first fixed plate 101. When the cutting machine 108 moves left and right, the cutting machine 108 is turned on to enable the cutting machine 108 to cut the integrated plate on the first fixed plate 101. When the integrated plate is cut, by opening the first electric cylinder 204, the third fixed block 203 drives the left end of the movable plate 202 to rotate downward, and the integrated plate on the third fixed block 203 is tilted and slid down for unloading, and then the first electric cylinder 204 is opened again so that the output shaft of the first electric cylinder 204 drives the third fixed block 203 to return the movable plate 202 to its position. During the cutting of the integrated plate, the part of the integrated plate after cutting is pushed by the loading plate 307 to the uncut integrated plate, so that the cut plate is placed on the upper end of the first trough 103, which is convenient for subsequent unloading.
[0031] Through the above steps, by opening the loading component 3, the integrated board is pushed onto the cutting component 1, and then the limiting component 4 is opened, the fixed length required for cutting is adjusted, and then the cutting component 1 is opened, and the integrated board is slowly pushed onto the limiting component 4, the integrated board is clamped by the loading component 3 and the limiting component 4, and then cut by the cutting component 1, and finally the cut board is unloaded by the unloading component 2, which solves the problem of low efficiency of the overall processing and cutting process of the integrated board due to the need for manual loading and unloading and clamping operations.
[0032] The embodiments of the present invention are described in detail above in conjunction with the accompanying drawings, but the present invention is not limited to the above embodiments, and various changes can be made within the knowledge scope of those skilled in the art without departing from the purpose of the present invention.
Claims
1. An automatic cutting line for thermal insulation decorative integrated panels, comprising a cutting assembly (1); characterized in that: The invention also comprises a material unloading component (2), a material loading component (3) and a limiting component (4); the cutting component (1) is provided with a material unloading component (2) for unloading; the cutting component (1) is provided with a material loading component (3) for loading; the cutting component (1) is provided with a limiting component (4) for limiting the cutting length; the cutting component (1) comprises a first fixing plate (101), a second fixing plate (102), a first slot body (103) and a cutting groove (105); the left and right ends of the first fixing plate (101) are fixedly connected to the second fixing plate (102); the first fixing plate (101) is provided with a first slot body (103); the upper end of the first fixing plate (101) is provided with a cutting groove (105); the limiting component (4) comprises a third electric cylinder (401), a fifth fixing plate (102), a first groove body (103) and a cutting groove (105); the first fixing plate (101) is provided with a first groove ...) and a first electric cylinder (401); the first fixing plate (101) is provided with a first electric cylinder (401), a fifth fixing plate (102), a first groove body (103) and a cutting groove (105); the first fixing plate (101) is provided with a first groove body (103) and a first electric cylinder (401); the first fixing plate (101) is provided with a first electric cylinder (401), a fifth fixing plate (102), a first groove body (103) and a cutting groove (105); the first fixing plate (101) is provided with a first electric cylinder (4 The invention relates to a block (402), a third slot body (403), a fourth slot body (404), a first movable block (405), a second movable block (406) and a blocking block (407); the rear end of the second fixed plate (102) is fixedly connected to the third electric cylinder (401) and the fifth fixed block (402); the lower end of the fifth fixed block (402) is provided with a fourth slot body (404); the rear end of the fifth fixed block (402) is provided with a third slot body (403); the inner wall of the third slot body (403) is movably provided with a second movable block (406); the lower end of the outer wall of the second movable block (406) is fixedly connected to the first movable block (405); the rear end of the telescopic rod of the third electric cylinder (401) is fixedly connected to the front end of the first movable block (405); and the rear end of the second movable block (406) is fixedly connected to the blocking block (407).
2. The automatic cutting line for thermal insulation decorative integrated panels according to claim 1, characterized in that: The cutting assembly (1) comprises a bracket (104), a guide rail (106), a slider (107) and a cutter (108); the upper end of the first fixed plate (101) is fixedly connected to the bracket (104); the upper end of the bracket (104) is fixedly connected to the guide rail (106); a slider (107) is arranged on the guide rail (106); the lower end of the slider (107) is fixedly connected to the cutter (108); the outer wall of the cutting disk of the cutter (108) is in contact with the inner walls of the front and rear ends of the cutting groove (105).
3. The automatic cutting line for thermal insulation decorative integrated panels according to claim 1, characterized in that: The material removal assembly (2) comprises a trapezoidal block (201), a movable plate (202), a third fixed block (203) and a first electric cylinder (204); the lower end of the first fixed plate (101) is fixedly connected to the trapezoidal block (201); the ladder surface of the trapezoidal block (201) is hingedly connected to the first electric cylinder (204); the left part of the inner wall of the first trough body (103) is hingedly connected to the movable plate (202); the lower end of the movable plate (202) is fixedly connected to the third fixed block (203); the movable plate (202) is hingedly connected to the right end of the telescopic rod of the first electric cylinder (204).
4. The automatic cutting line for thermal insulation decorative integrated panels according to claim 1, characterized in that: The feeding assembly (3) comprises a second electric cylinder (301), a limiting column (302), a fourth fixed block (303), a second slot body (304), an L-shaped movable block (305), a limiting hole (306), and a feeding plate (307); the front end of the second fixed plate (102) is fixedly connected to the second electric cylinder (301), the limiting column (302) and the fourth fixed block (303); the upper and lower ends of the fourth fixed block (303) are penetrated by a second slot body (304); the second slot body (30 4) is movably provided with an L-shaped movable block (305); limiting holes (306) are provided at the front and rear ends of the L-shaped movable block (305); the inner wall of the limiting hole (306) is fitted with the outer wall of the limiting column (302); the lower end of the L-shaped movable block (305) is fixedly connected to the front end telescopic rod of the second electric cylinder (301); the front ends of the two L-shaped movable blocks (305) are fixedly connected with a loading plate (307); the lower end of the loading plate (307) is fitted with the upper end of the first fixed plate (101).
5. The automatic cutting line for thermal insulation decorative integrated panels according to claim 1, characterized in that: The lower end of the blocking block (407) is in contact with the upper end of the first fixed plate (101); the upper end of the first fixed plate (101) and the upper end of the movable plate (202) are in the same plane.