Dust collection mechanism of anti-corrosion plate transverse cutting machine

By designing the fine-tuning mechanism and vacuum and dust blowing system of guide rail and slide structure in the anticorrosion plate lateral cutting machine, the problems of low efficiency of the vacuum system and insufficient adaptability to materials of different sizes in the prior art are solved, and a higher quality cutting effect and a more efficient cleaning process are achieved.

CN222858208UActive Publication Date: 2025-05-13HANGZHOU EPENET ENG TECH CO LTD
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Patent Information

Application Number
CN202422210135.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-09-10
Publication Date
2025-05-13
Estimated Expiration
2034-09-10

AI Technical Summary

Technical Problem

The existing cutting machine vacuum cleaner system cannot efficiently remove the dust generated, resulting in inefficient cleaning efficiency and deterioration of working environment, and is not adaptable to anticorrosion plates of different sizes, which is prone to edge explosion.

Method used

A dust-clearing mechanism of anticorrosion plate lateral cutting machine is designed, and the guide rail and slider structure is used to make the rotation axis of the saw blade fine-tune left and right. Combined with an effective vacuum and dust blowing mechanism, the dust on the ground is blown by the fan and sucked away through the vacuum tube.

Benefits of technology

It realizes accurate cutting of anti-corrosion panels of different sizes, improves the scope of application and flexibility of the equipment, improves cleaning efficiency, reduces the need for repeated cleaning, and reduces the noise generated by equipment operation.

✦ Generated by Eureka AI based on patent content.

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    Figure CN222858208U_ABST
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Abstract

The utility model discloses an anti-corrosion plate transverse cutting machine dust collection mechanism which comprises a supporting frame, a first guide rail is arranged at the top of the supporting frame, a first sliding block is arranged on the outer wall of the first guide rail, a workbench is arranged above the first sliding block, a first motor is arranged above the workbench, and a second motor is arranged above the workbench. A stand column is arranged on one side of the first motor, a second guide rail is arranged on one side of the stand column, a second sliding block is arranged on the outer wall of the second guide rail, a rotating shaft is arranged on one side of the second sliding block, a saw blade is arranged on one side of the rotating shaft, a connecting rod is arranged below the workbench, and a moving mechanism is arranged at one end of the connecting rod. A supporting plate is arranged below the moving mechanism, a dust collection mechanism is arranged at the bottom of the supporting plate, dust on the ground is blown up through the effective dust collection and blowing mechanism, dust tightly attached to the ground or hidden in gaps is loosened and dispersed, the requirement for repeatedly cleaning the same area is reduced, and the cleaning efficiency is improved.
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Description

Technical Field

[0001] The utility model relates to the field of dust suction mechanisms, and more specifically, to a dust suction mechanism for an anti-corrosion plate transverse cutting machine. Background Art

[0002] The anti-corrosion plate transverse cutting machine is a device specially designed for cutting anti-corrosion materials, such as plastic or metal anti-corrosion plates. During the cutting process, a large amount of dust and debris is generated, which not only pollutes the environment, but also may affect the health of the operator and damage the performance of the machine;

[0003] After searching, the existing patent (publication number: CN220388027U) discloses a transverse cutting mechanism for iron plates, which relates to the technical field of iron plate processing, including a support frame, a support plate is fixedly installed on the top of the support frame, a driving motor is fixedly installed on the top of the front of the support plate, a transmission mechanism is fixedly installed on the upper surface of the support frame and on both sides of the support plate, the top of the transmission mechanism is connected to the iron plate, a collection box is fixedly installed on the top of the inner cavity of the support frame, and a drain pipe valve is fixedly installed on the bottom of the collection box. The inventor found the following problems in the prior art during the implementation of the utility model:

[0004] The dust collection system of the existing cutting machine is often unable to efficiently remove the generated dust due to its fixed position, resulting in low cleaning efficiency and deterioration of the working environment. At the same time, it is difficult to clean the dust in the dead corners and gaps at one time with only the dust collection function. The residue will not only affect the machine environment, but also be time-consuming and laborious to clean multiple times. In addition, the existing cutting machine is not adaptable enough to anti-corrosion plates of different sizes, and it is easy to cause edge bursting when facing thicker or harder anti-corrosion plates.

[0005] Therefore, in view of the above problems, a dust suction mechanism for an anti-corrosion plate transverse cutting machine is proposed. Utility Model Content

[0006] In order to overcome the above-mentioned defects of the prior art, the utility model provides a dust suction mechanism of an anti-corrosion plate transverse cutting machine to solve the problems raised in the above-mentioned background technology.

[0007] To achieve the above-mentioned objectives, the utility model provides the following technical solutions: a dust suction mechanism of an anti-corrosion plate transverse cutting machine, comprising a support frame, a No. 1 guide rail is arranged on the top of the support frame, a No. 1 slider is arranged on the outer wall of the No. 1 guide rail, a workbench is arranged above the No. 1 slider, a No. 1 motor is arranged above the workbench, a column is arranged on one side of the No. 1 motor, two groups of columns are arranged, and the two groups of columns are symmetrically arranged along the horizontal direction of the workbench, a No. 2 guide rail is arranged on one side of the column, a No. 2 slider is arranged on the outer wall of the No. 2 guide rail, a rotating shaft is arranged on one side of the No. 2 slider, a saw blade is arranged on one side of the rotating shaft, a connecting rod is arranged below the workbench, a moving mechanism is arranged at one end of the connecting rod, a support plate is arranged below the moving mechanism, and a dust suction mechanism is arranged at the bottom of the support plate.

[0008] Preferably, a connecting angle iron is provided at the connection between the column and the workbench, and a protective cover is provided at the center of the top end of the two groups of columns.

[0009] Preferably, the moving mechanism includes a rack, a driving gear and a No. 2 motor, a driving gear is provided on one side of the rack, a No. 2 motor is provided on one side of the driving gear, and the driving gear is driven by the No. 2 motor to drive the support plate to move horizontally along the rack.

[0010] Preferably, the dust suction mechanism includes a dust hood, a cleaning brush, a fan and a dust suction tube. Dust hoods are provided on both sides of the bottom of the support plate, and a cleaning brush is provided at the bottom of the dust hood. A fan is provided on one side of one group of the dust hoods, and a dust suction tube is provided on one side of the other group of the dust hoods.

[0011] Preferably, the fan blows up dust on the ground through the dust collecting hood, and the dust suction pipe sucks in the dust raised by the fan through the dust collecting hood.

[0012] Preferably, a cantilever frame is provided on one side of the dust suction pipe, the bottom of the cantilever frame is connected to the workbench, and the other side of the cantilever frame discharges dust into a collection device through the dust suction pipe.

[0013] Technical effects and advantages of the utility model:

[0014] 1. Compared with the prior art, the dust suction mechanism of the anti-corrosion plate transverse cutting machine enables the rotating axis of the saw blade to be fine-tuned left and right through the guide rail, and can change the position of the saw blade on the mobile platform left and right, which means that it can be precisely adjusted according to the material size and shape requirements. Through the fine-tuning mechanism, the saw blade can be adjusted left and right at different vertical positions, which enables the machine to process wider or thinner materials, increases the scope of application and flexibility of the equipment, and helps to achieve higher quality cutting effects.

[0015] 2. Compared with the prior art, the dust suction mechanism of the anti-corrosion plate transverse cutting machine blows up the dust on the ground through an effective dust suction and dust blowing mechanism, loosens and disperses the dust close to the ground or hidden in the gaps, and then the dust suction device can suck it away more effectively, and the cleaning task can be completed in a short time, thereby reducing the noise generated by the operation of the equipment. In addition, this design blows up and sucks away the dust at one time, reducing the need for repeated cleaning of the same area and improving cleaning efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 It is a schematic diagram of the overall side structure of the utility model.

[0017] Figure 2 It is a schematic diagram of the three-dimensional structure of the column and the saw blade of the utility model.

[0018] Figure 3 It is a partial structural diagram of the moving mechanism and the dust collecting mechanism of the utility model.

[0019] The accompanying drawings are marked as follows: 1. Support frame; 2. Guide rail No. 1; 3. Slider No. 1; 4. Workbench; 5. Motor No. 1; 6. Column; 7. Guide rail No. 2; 8. Slider No. 2; 9. Rotating axis; 10. Saw blade; 11. Connecting rod; 12. Moving mechanism; 13. Support plate; 14. Dust suction mechanism; 15. Connecting angle iron; 16. Protective cover; 17. Rack; 18. Driving gear; 19. Motor No. 2; 20. Dust hood; 21. Cleaning brush; 22. Fan; 23. Dust suction pipe; 24. Cantilever frame. DETAILED DESCRIPTION

[0020] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0021] Example 1

[0022] As attached Figures 1 to 3The dust suction mechanism of the anti-corrosion plate transverse cutting machine shown in the figure includes a support frame 1, which is made of metal material and plays a supporting role. A guide rail 2 is arranged on the top of the support frame 1, and a slider 3 is arranged on the outer wall of the guide rail 2. A workbench 4 is arranged above the slider 3. The workbench 4 can be horizontally displaced along the guide rail 2 through the slider 3. This design not only improves the cutting range, but also increases the ability of the equipment to adapt to different processing angles, thereby improving production efficiency and processing flexibility. A motor 5 is arranged above the workbench 4, and a column 6 is arranged on one side of the motor 5. The column 6 is made of metal material to ensure the stability of the parts and make the cutting accuracy higher. The column 6 is There are two groups, and the two groups of columns 6 are symmetrically arranged along the horizontal direction of the workbench 4, a No. 2 guide rail 7 is arranged on one side of the column 6, a No. 2 slider 8 is arranged on the outer wall of the No. 2 guide rail 7, a rotating shaft 9 is arranged on one side of the No. 2 slider 8, and a saw blade 10 is arranged on one side of the rotating shaft 9. The position of the saw blade 10 on the workbench 4 can be changed left and right through the No. 2 guide rail 7, which means that it can be precisely adjusted according to the material size and shape requirements. Since there are many types of anti-corrosion boards, including but not limited to vinyl ester resin, PVC and fiberglass, the design of the fine-tunable saw blade 10 enables it to adapt to the specific cutting requirements of these different materials, which helps to achieve higher quality cutting effects, reduce edge bursting, and improve the smoothness of the cutting surface.

[0023] A connecting rod 11 is arranged below the workbench 4. The connecting rod 11 is made of metal material and is fixed at both ends with bolts to prevent the resonance generated during the displacement from affecting the use accuracy of the device and facilitate maintenance. A moving mechanism 12 is arranged at one end of the connecting rod 11, and a support plate 13 is arranged below the moving mechanism 12. The positions of the workbench 4 and the support plate 13 are changed simultaneously through the synchronous operation of the moving mechanism 12 and the upper No. 1 guide rail 2, thereby prolonging the service life of the device. At the same time, the displacement directions of the workbench 4 and the support plate 13 are standardized by the moving mechanism 12 and will not deviate. A dust suction mechanism 14 is arranged at the bottom of the support plate 13. The dust suction mechanism 14 can quickly remove dust and debris in the cutting area, avoiding secondary pollution or damage to the environment and the workpiece by these impurities, thereby ensuring the cleanliness and cutting quality of the cutting surface.

[0024] Example 2

[0025] Based on Example 1, the solution in Example 1 is further detailed in combination with the following specific working method. Figures 1 to 3 As shown, see the following description for details:

[0026] As a preferred embodiment, a connecting angle iron 15 is provided at the connection between the column 6 and the workbench 4, and a protective cover 16 is provided at the center of the top of the two groups of columns 6. Furthermore, the connecting angle iron 15 makes the force on the column 6 more uniform, thereby supporting a larger weight and making the setting of the saw blade 10 more stable. The protective cover 16 prevents the saw blade 10 from scattering debris into the environment during work, causing damage to the staff and the environment.

[0027] As a preferred embodiment, the moving mechanism 12 includes a rack 17, a driving gear 18 and a No. 2 motor 19. A driving gear 18 is provided on one side of the rack 17, and a No. 2 motor 19 is provided on one side of the driving gear 18. The driving gear 18 is driven by the No. 2 motor 19 to drive the support plate 13 to move horizontally along the rack 17. Furthermore, the support plate 13 moves along the rack 17 driven by the No. 2 motor 19, and the upper workbench 4 is synchronized by the connecting rod 11 to ensure that the dust collection mechanism 14 under the support plate 13 can clean up the debris and dust generated by the cutting of the workbench 4 in the first time, play a role of support and coordinated operation, and the No. 2 motor 19 can assist the upper workbench 4 in displacement. The transmission of the driving gear 18 and the rack 17 has high transmission efficiency and can effectively reduce energy consumption. At the same time, the use of the rack 17 can reduce noise during the transmission process. This design enables the dust collection mechanism 14 below to accurately follow the workbench 4 to operate, reducing the occurrence of dust accumulation dead corners.

[0028] As a preferred embodiment, the dust suction mechanism 14 includes a dust hood 20, a cleaning brush 21, a fan 22 and a dust suction pipe 23. Dust hoods 20 are arranged on both sides of the bottom of the support plate 13, and a cleaning brush 21 is arranged at the bottom of the dust hood 20. A fan 22 is arranged on one side of one group of dust hoods 20, and a dust suction pipe 23 is arranged on one side of the other group of dust hoods 20. Furthermore, the cleaning brush 21 should be positioned close to the dust source or the place where dust is easily accumulated so as to remove dust in time. In terms of material selection, the bristles should have sufficient rigidity so that it can clean up the more stubborn dust on the ground. The setting of the cleaning brush 21 of this design reduces the frequency and difficulty of manual cleaning, thereby reducing maintenance costs.

[0029] As a preferred embodiment, the fan 22 blows up the dust on the ground through the dust hood 20, and the dust suction pipe 23 sucks the dust raised by the fan 22 through the dust hood 20. Furthermore, dust blowing can quickly blow the dust out of hard-to-reach gaps, while dust suction can immediately suck the dust into the vacuum cleaner. This combination is more efficient than single dust suction, ensuring that the dust on the ground and in the gaps is completely removed.

[0030] As a preferred embodiment, a bracket 24 is provided on one side of the dust collection pipe 23, and the bottom of the bracket 24 is connected to the workbench 4. The other side of the bracket 24 discharges dust into the collection device through the dust collection pipe 24. Furthermore, the bracket 24 is made of metal material, so that the dust collection pipe 23 can correctly transport dust without affecting the operation of the device. At the same time, the bracket 24 makes it difficult for dust to accumulate inside the dust collection pipe 23.

[0031] The working process of the utility model is as follows: first, the anti-corrosion board that needs to be cut is placed on the workbench 4, and the position of the saw blade 10 relative to the workbench 4 is adjusted through the control system so that the saw blade 10 has a correct processing angle for the anti-corrosion board, and then the cutting operation is started, and the workbench 4 is driven to operate through the No. 1 guide rail 2. The generated dust and debris will fall to the ground below. At the same time, the fan 22 and the dust suction pipe 23 set on the lower support plate 13 are started. Dust blowing can quickly blow dust out of difficult-to-reach gaps, and dust suction can immediately suck the dust into the vacuum cleaner. This combination is more efficient than single dust suction, ensuring that the dust on the ground and in the gaps is completely removed, so that the dust can be quickly sucked in by the dust suction pipe 23 to ensure the stability of the working environment. The above is the working principle of the dust suction mechanism of this anti-corrosion board transverse cutting machine.

[0032] Finally: The above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present utility model should be included in the protection scope of the present utility model.

Claims

1. A dust suction mechanism for a transverse cutting machine for anti-corrosion plates, comprising a support frame (1), characterized in that: A No. 1 guide rail (2) is arranged on the top of the support frame (1), a No. 1 slider (3) is arranged on the outer wall of the No. 1 guide rail (2), a workbench (4) is arranged above the No. 1 slider (3), a No. 1 motor (5) is arranged above the workbench (4), a column (6) is arranged on one side of the No. 1 motor (5), two groups of the columns (6) are arranged, and the two groups of the columns (6) are symmetrically arranged along the horizontal direction of the workbench (4), and two columns (6) are arranged on one side of the column (6). A second guide rail (7) is provided on the outer wall of the second guide rail (7), a second slider (8) is provided on one side of the second slider (8), a rotating shaft (9) is provided on one side of the rotating shaft (9), a saw blade (10) is provided on one side of the rotating shaft (9), a connecting rod (11) is provided below the workbench (4), a moving mechanism (12) is provided at one end of the connecting rod (11), a supporting plate (13) is provided below the moving mechanism (12), and a dust collecting mechanism (14) is provided at the bottom of the supporting plate (13).

2. The dust suction mechanism of the anti-corrosion plate transverse cutting machine according to claim 1, characterized in that: A connecting angle iron (15) is provided at the connection between the upright column (6) and the workbench (4), and a protective cover (16) is provided at the center of the top end of the two groups of upright columns (6).

3. The dust suction mechanism of the anti-corrosion plate transverse cutting machine according to claim 1, characterized in that: The moving mechanism (12) comprises a rack (17), a driving gear (18) and a second motor (19); a driving gear (18) is arranged on one side of the rack (17); a second motor (19) is arranged on one side of the driving gear (18); the driving gear (18) is driven by the second motor (19) to drive the support plate (13) to move horizontally along the rack (17).

4. The dust suction mechanism of the anti-corrosion plate transverse cutting machine according to claim 1, characterized in that: The dust collection mechanism (14) comprises a dust collecting hood (20), a cleaning brush (21), a fan (22) and a dust collection pipe (23); the dust collecting hoods (20) are arranged on both sides of the bottom of the support plate (13); the bottom of the dust collecting hood (20) is arranged with a cleaning brush (21); one side of one group of the dust collecting hoods (20) is arranged with a fan (22); and one side of the other group of the dust collecting hoods (20) is arranged with a dust collection pipe (23).

5. The dust suction mechanism of the anti-corrosion plate transverse cutting machine according to claim 4, characterized in that: The fan (22) blows up dust on the ground through the dust collecting hood (20), and the dust suction pipe (23) sucks in the dust raised by the fan (22) through the dust collecting hood (20).

6. The dust suction mechanism of the anti-corrosion plate transverse cutting machine according to claim 4, characterized in that: A cantilever frame (24) is provided on one side of the dust suction pipe (23), the bottom of the cantilever frame (24) is connected to the workbench (4), and the other side of the cantilever frame (24) discharges dust into a collection device through the dust suction pipe (23).

Citation Information

Patent Citations

  • Iron plate transverse cutting mechanism

    CN220388027U