Material collecting device for slitting stone-plastic floor
By designing a material collection device that integrates conveying, transporting, testing, palletizing and knocking mechanisms, the problems of difficulty in cutting and collecting waste and difficulty in measuring floor size in the prior art are solved, and efficient treatment of floor size detection and waste cutting are achieved.
Patent Information
- Application Number
- CN202421919873.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-09
- Publication Date
- 2025-05-13
- Estimated Expiration
- 2034-08-09
AI Technical Summary
The existing material collection device for slicing stone plastic floors is difficult to cut and effectively collect waste materials, and it is difficult to measure the size of the floor, which is easy to produce unqualified palletization.
A material collection device including a conveying mechanism, a transfer mechanism, a testing mechanism, a palletizing mechanism and a knocking mechanism is designed. The device performs dimension detection and clamping of the floor through a detection mechanism. The transport mechanism drives the floor to move to the palletizing mechanism for stacking and reminding to take it away. When an unqualified floor is detected, it is transported to the strike mechanism for crushing and collecting.
The slitting stone plastic floor is carried out to measure and effectively palletize the slitting stone plastic floor, ensuring the cutting effect, and cutting and collecting waste through the knocking mechanism, solving the problem of waste disposal.
Smart Images

Figure CN222858227U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of stone plastic floor production equipment, in particular to a material collecting device for cutting stone plastic floor. Background Art
[0002] Stone plastic flooring is also called stone plastic floor tiles. Its formal name is "PVC sheet flooring". It is a new type of floor decoration material developed through high-quality, high-tech research and development. It uses stone powder (such as pebble powder) to form a solid base layer with high density and high fiber mesh structure. The surface is covered with a super wear-resistant polymer PVC wear-resistant layer and is processed through hundreds of processes.
[0003] The existing collecting device for cutting stone plastic floor, for example, a collecting device for cutting stone plastic floor disclosed in the utility model patent with application number 202023103023.5, has a main structure including a cutting outlet piece and a material receiving mechanism arranged in sequence along the conveying direction of the floor, the cutting outlet piece includes a front support plate and a rear support plate, two upper guide rollers and two lower guide rollers are arranged on the upper part between the front support plate and the rear support plate, a push rod is arranged on the upper right side between the front support plate and the rear support plate, a lower pressing piece is arranged on the right side of the push rod, and the material receiving mechanism includes a material receiving cylinder, a material receiving plate, and a first material receiving cylinder. A waste piece and a second waste piece, the first waste piece includes a waste receiving bucket and a waste box; when in use, the cut floors pass between the upper conveyor belt and the lower conveyor belt in sequence, and then the downward pressure head of each downward pressure piece presses on the corresponding floor, and the cut floors are transferred to the receiving plate, and the frequency of the receiving cylinder is set in advance. As the number of floors on the receiving plate increases, the overall height of the receiving plate moves down between the first waste piece and the second waste piece. At the same time, the waste edges at the front and rear edges of the floor are automatically collected into the first waste piece and the second waste piece, so that waste collection can be automatically performed.
[0004] However, most of the existing material receiving devices do not cut the waste, and the waste is of different sizes, which is difficult to collect and transport. In addition, it is difficult for the existing material receiving mechanism to measure the size of the floor, and it is easy to stack unqualified waste. Utility Model Content
[0005] In order to solve the above technical problems, the utility model provides a collecting device for cutting stone plastic floor, which can not only crush and collect waste materials, thus facilitating the subsequent treatment of waste materials, but also detect the size of the cut floor, thus ensuring the cutting effect.
[0006] The utility model discloses a collecting device for cutting stone plastic floor, comprising a conveying mechanism, a transfer mechanism, a detection mechanism, a stacking mechanism and a knocking mechanism, wherein the transfer mechanism is installed on the conveying mechanism and drives the floor to move, the detection mechanism is installed on the transfer mechanism and measures and clamps the floor, the stacking mechanism is installed on the conveying mechanism and stacks the floor, and the knocking mechanism is installed on the conveying mechanism and divides and collects waste materials; the cut stone plastic floor is conveyed to the conveying mechanism, the detection mechanism detects the size of the floor and then sucks it up, the transfer mechanism drives the detection mechanism and the floor to move to the stacking mechanism, the floor is stacked and stacked on the stacking mechanism, when the floor reaches a certain height, the staff is reminded to take it away, when the detection mechanism detects unqualified floor, the transfer mechanism conveys it to the knocking mechanism, and the waste is crushed and collected for treatment.
[0007] Preferably, the conveying mechanism includes a workbench, multiple groups of conveying rollers, a support plate, a storage box and two groups of handles. The bottom end of the workbench is connected to the ground, the multiple groups of conveying rollers are rotatably installed on the workbench, the support plate is installed on the workbench, the storage box is slidably installed on the support plate, and the two groups of handles are installed on the storage box; the conveyor belt conveys the cut stone plastic floor to the multiple groups of conveying rollers, which is convenient for the detection mechanism to detect and clamp it. When waste and unqualified floors are detected, the knocking mechanism splits them, and the split floors fall into the storage box. When the storage box is full, the staff carries the storage box through the two groups of handles.
[0008] Preferably, the transfer mechanism includes two sets of screw boxes, two sets of servo motors, two sets of reducers, two sets of screws, two sets of pulleys and belts. The bottom ends of the two sets of screw boxes are connected to the top of the workbench, and sliding grooves are opened on the two sets of screw boxes. The two sets of servo motors are respectively installed on the two sets of screw boxes, and the two sets of reducers are respectively installed on the two sets of servo motors. The two sets of screws are respectively rotatably installed in the sliding grooves of the two sets of screw boxes, and the two sets of pulleys are respectively installed on the two sets of screws. The belt tensioning is installed between the two sets of pulleys; when the detection mechanism clamps the floor, it determines whether the floor is waste according to the size of the floor, and then starts the two sets of servo motors. The two sets of servo motors drive the two sets of screws to rotate through the two sets of reducers, and the two sets of screws drive the detection mechanism to move. When the floor is qualified, the detection mechanism is driven to move above the stacking mechanism. When the floor is unqualified and is waste, the detection mechanism is driven to move above the knocking mechanism. By setting two sets of pulleys and belts, the synchronization of the two sets of screws is improved to avoid the detection mechanism from being stuck in the sliding groove.
[0009] Preferably, the detection mechanism includes a moving seat, two groups of hydraulic cylinders, a detector, four groups of electric cylinders, four groups of support rods and four groups of suction cups. The moving seat is slidably installed in the sliding grooves of the two groups of screw boxes. The two groups of hydraulic cylinders are installed on the moving seat. The top of the detector is connected to the bottom end of the two groups of hydraulic cylinders. The four groups of electric cylinders are installed on the detector. The four groups of support rods are respectively installed on the four groups of electric cylinders. The tops of the four groups of suction cups are respectively connected to the bottom ends of the four groups of support rods; the two groups of screws drive the moving seat to move above the floor, the detector scans and detects the size of the floor, and then the detector controls the four groups of electric cylinders to extend, so as to facilitate clamping of the floor, and then the two groups of hydraulic cylinders drive the detector and the four groups of electric cylinders to descend, so that the four groups of suction cups clamp the floor.
[0010] Preferably, the palletizing mechanism includes four groups of hydraulic cylinders two, a pallet, a sensor and an alarm, the bottom ends of the four groups of hydraulic cylinders two are connected to the bottom end of the workbench, the bottom end of the pallet is connected to the top end of the four groups of hydraulic cylinders two, a forklift slot is opened on the pallet, the sensor is installed on the support plate, and the alarm is installed on the workbench; the transfer mechanism drives the detection mechanism and the floor to move to just above the pallet, the two groups of hydraulic cylinders one push the detector and the floor downward to place the floor on the pallet, and this operation is repeated to stack multiple groups of floors on the pallet. As the floors are stacked, the hydraulic cylinder two drives the pallet to descend. When the bottom end of the pallet contacts the sensor, the sensor triggers the alarm through an electrical signal, and the alarm reminds the staff to drive a forklift to fork away the floor on the pallet.
[0011] Preferably, the knocking mechanism includes a discharge hopper, multiple groups of cutting knives, two groups of motors, two groups of transmission shafts, two groups of connecting plates and multiple groups of hammer heads. The discharge hopper is installed on the workbench, and the bottom end of the discharge hopper is connected to the top end of the storage box. The multiple groups of cutting knives are installed on the discharge hopper, the two groups of motors are installed on the workbench, the two groups of transmission shafts are rotatably installed on the workbench and are respectively connected to the two groups of motors, the two groups of connecting plates are respectively installed on the two groups of transmission shafts, and the multiple groups of hammer heads are respectively installed on the two groups of connecting plates; the detection mechanism places the floor on the multiple groups of cutting knives, starts the two groups of motors, the two groups of motors drive the two groups of transmission shafts to rotate, the two groups of transmission shafts drive the two groups of connecting plates and the multiple groups of hammer heads to knock the floor, the multiple groups of hammer heads cooperate with the multiple groups of cutting knives to separate the floor, and the separated floor falls into the storage box.
[0012] Compared with the prior art, the utility model has the following beneficial effects: the cut stone plastic floor is transported to the conveying mechanism, the detection mechanism detects the size of the floor and then sucks it up, the transfer mechanism drives the detection mechanism and the floor to move to the stacking mechanism, the floor is stacked on the stacking mechanism, and when the floor reaches a certain height, the staff is reminded to take it away, and when the detection mechanism detects unqualified floor, the transfer mechanism transports it to the knocking mechanism, and the waste is crushed and collected for treatment. BRIEF DESCRIPTION OF THE DRAWINGS
[0013] Figure 1 It is a schematic diagram of the axonometric structure of the utility model;
[0014] Figure 2 It is a schematic diagram of the axonometric structure of the conveying mechanism and the transfer mechanism of the utility model;
[0015] Figure 3 It is a partially enlarged cross-sectional axonometric structural schematic diagram of the detection mechanism of the utility model;
[0016] Figure 4 It is a partially enlarged axonometric structural schematic diagram of the stacking mechanism of the utility model;
[0017] Figure 5 It is a schematic diagram of the cross-section axonometric structure of the striking mechanism of the utility model.
[0018] Markings in the attached drawings: 01, conveying mechanism; 11, workbench; 12, conveying roller; 13, support plate; 14, storage box; 15, handle; 02, transfer mechanism; 21, screw box; 22, servo motor; 23, reducer; 24, screw; 25, pulley; 26, belt; 03, detection mechanism; 31, moving seat; 32, hydraulic cylinder one; 33, detector; 34, electric cylinder; 35, support rod; 36, suction cup; 04, stacking mechanism; 41, hydraulic cylinder two; 42, pallet; 43, sensor; 44, alarm; 05, knocking mechanism; 51, discharge hopper; 52, cutting knife; 53, motor; 54, transmission shaft; 55, connecting plate; 56, hammer head. DETAILED DESCRIPTION
[0019] In order to facilitate the understanding of the utility model, the utility model will be described more comprehensively below with reference to the relevant drawings. The utility model can be implemented in many different forms and is not limited to the embodiments described herein. On the contrary, the purpose of providing these embodiments is to make the disclosure of the utility model more thorough and comprehensive.
[0020] Example 1
[0021] The utility model discloses a collecting device for cutting stone plastic floor, comprising a conveying mechanism 01; a transfer mechanism 02, a detection mechanism 03, a stacking mechanism 04 and a knocking mechanism 05, wherein the transfer mechanism 02 is installed on the conveying mechanism 01 and drives the floor to move, the detection mechanism 03 is installed on the transfer mechanism 02 and measures and clamps the floor, the stacking mechanism 04 is installed on the conveying mechanism 01 and stacks the floor, and the knocking mechanism 05 is installed on the conveying mechanism 01 and divides and collects waste materials; the conveying mechanism 01 comprises a workbench 11, a plurality of conveying rollers 12, a support plate 13, a storage box 1 4 and two groups of handles 15, the bottom end of the workbench 11 is connected to the ground, multiple groups of conveying rollers 12 are rotatably installed on the workbench 11, the support plate 13 is installed on the workbench 11, the storage box 14 is slidably installed on the support plate 13, and the two groups of handles 15 are installed on the storage box 14; the transfer mechanism 02 includes two groups of screw boxes 21, two groups of servo motors 22, two groups of reducers 23, two groups of screws 24, two groups of pulleys 25 and belts 26, the bottom ends of the two groups of screw boxes 21 are connected to the top end of the workbench 11, the two groups of screw boxes 21 are provided with sliding grooves, and the two groups of servo motors 22 are respectively installed on the two groups of screws On the lever box 21, two groups of reducers 23 are respectively installed on two groups of servo motors 22, two groups of lead screws 24 are respectively rotatably installed in the sliding grooves of the two groups of lead screw boxes 21, two groups of pulleys 25 are respectively installed on the two groups of lead screws 24, and the belt 26 is tensioned and installed between the two groups of pulleys 25; the detection mechanism 03 includes a moving seat 31, two groups of hydraulic cylinders 32, a detector 33, four groups of electric cylinders 34, four groups of support rods 35 and four groups of suction cups 36, the moving seat 31 is slidably installed in the sliding grooves of the two groups of lead screw boxes 21, the two groups of hydraulic cylinders 32 are both installed on the moving seat 31, and the top of the detector 33 is connected to the The bottom ends of the two groups of hydraulic cylinders 32 are connected, the four groups of electric cylinders 34 are all installed on the detector 33, the four groups of support rods 35 are respectively installed on the four groups of electric cylinders 34, and the top ends of the four groups of suction cups 36 are respectively connected to the bottom ends of the four groups of support rods 35; the stacking mechanism 04 includes four groups of hydraulic cylinders 2 41, a pallet 42, a sensor 43 and an alarm 44, the bottom ends of the four groups of hydraulic cylinders 2 41 are connected to the bottom end of the workbench 11, the bottom end of the pallet 42 is connected to the top ends of the four groups of hydraulic cylinders 2 41, a forklift slot is opened on the pallet 42, the sensor 43 is installed on the support plate 13, and the alarm 44 is installed on the workbench 11;When it is working, first, the conveyor belt transports the cut stone plastic floor to multiple groups of conveyor rollers 12, and the detector 33 scans and detects the size of the floor. Then the detector 33 controls the four groups of electric cylinders 34 to extend, so as to clamp the floor. Then the two groups of hydraulic cylinders 32 drive the detector 33 and the four groups of electric cylinders 34 to descend, so that the four groups of suction cups 36 clamp the floor. Then the two groups of servo motors 22 are started. The two groups of servo motors 22 drive the two groups of lead screws 24 to rotate through the two groups of reducers 23. The two groups of lead screws 24 drive the detection mechanism 03 to move. When the floor is qualified, the transfer mechanism 02 drives the detection mechanism 03 and the floor to move to the top of the pallet 42. The two groups of hydraulic cylinders 32 push the detector 33 and the floor downward to place the floor on the pallet 42. Repeat this operation to stack multiple groups of floorboards on the pallet 42. As the floorboards are stacked, the hydraulic cylinder 41 drives the pallet 42 to descend. When the bottom of the pallet 42 contacts the sensor 43, the sensor 43 triggers the alarm 44 through an electrical signal. The alarm 44 reminds the staff to drive the forklift to fork the floorboards on the pallet 42. By setting two groups of pulleys 25 and belts 26, the synchronization of the two groups of lead screws 24 is improved to prevent the detection mechanism 03 from being stuck in the sliding groove. When waste and unqualified floorboards are detected, the transfer mechanism 02 drives the detection mechanism 03 to move to the top of the knocking mechanism 05, and the knocking mechanism 05 splits them. The split floorboards fall into the storage box 14. When the storage box 14 is full, the staff uses the two groups of handles 15 to carry the storage box 14. ;
[0022] Example 2
[0023] like Figures 1 to 5As shown, a material collecting device for cutting stone plastic floor of the utility model is based on Example 1; the knocking mechanism 05 includes a discharge hopper 51, multiple groups of cutting knives 52, two groups of motors 53, two groups of transmission shafts 54, two groups of connecting plates 55 and multiple groups of hammer heads 56, the discharge hopper 51 is installed on the workbench 11, and the bottom end of the discharge hopper 51 is connected to the top of the storage box 14, the multiple groups of cutting knives 52 are installed on the discharge hopper 51, the two groups of motors 53 are installed on the workbench 11, the two groups of transmission shafts 54 are rotatably installed on the workbench 11 and are respectively connected to the two groups of motors 53, and the two groups of connecting plates 55 are respectively installed on two sets of transmission shafts 54, and multiple sets of hammer heads 56 are respectively installed on two sets of connecting plates 55; when it is working, first, the conveyor belt transports the cut stone plastic floor to multiple sets of conveyor rollers 12, and the detector 33 scans and detects the size of the floor, and then the detector 33 controls the four sets of electric cylinders 34 to extend, so as to facilitate the clamping of the floor, and then the two sets of hydraulic cylinders 32 drive the detector 33 and the four sets of electric cylinders 34 to descend, so that the four sets of suction cups 36 clamp the floor, and then start the two sets of servo motors 22, and the two sets of servo motors 22 drive the two sets of lead screws 24 to rotate through the two sets of reducers 23, and the two sets of The lead screw 24 drives the detection mechanism 03 to move. When the floor is qualified, the transfer mechanism 02 drives the detection mechanism 03 and the floor to move to the top of the pallet 42. The two sets of hydraulic cylinders 1 32 push the detector 33 and the floor downward to place the floor on the pallet 42. Repeat this operation to stack multiple sets of floors on the pallet 42. As the floors are stacked, the hydraulic cylinder 2 41 drives the pallet 42 to descend. When the bottom of the pallet 42 contacts the sensor 43, the sensor 43 triggers the alarm 44 through an electrical signal. The alarm 44 reminds the staff to drive the forklift to fork the floor on the pallet 42. By setting two sets of pulleys 25 and belts 26. Improve the synchronization of the two sets of lead screws 24 to prevent the detection mechanism 03 from getting stuck in the sliding groove. When waste and unqualified floors are detected, the detection mechanism 03 places the floors on multiple sets of cutting knives 52 and starts two sets of motors 53. The two sets of motors 53 drive the two sets of transmission shafts 54 to rotate. The two sets of transmission shafts 54 drive the two sets of connecting plates 55 and multiple sets of hammers 56 to knock on the floors. The multiple sets of hammers 56 cooperate with the multiple sets of cutting knives 52 to separate the floors. The separated floors fall into the storage box 14. When the storage box 14 is full, the staff uses the two sets of handles 15 to carry the storage box 14.
[0024] The servo motor 22, the reducer 23 and the electric motor 53 of the utility model are purchased on the market, and the technicians in the industry only need to install and operate them according to the accompanying instruction manuals, without the need for the technicians in the field to make creative efforts.
[0025] The above is only a preferred embodiment of the present invention. It should be pointed out that for ordinary technicians in this technical field, several improvements and modifications can be made without departing from the technical principle of the present invention. These improvements and modifications should also be regarded as the protection scope of the present invention.
Claims
1. A material collecting device for cutting stone plastic floor, comprising a conveying mechanism (01); characterized in that: The invention also comprises a transfer mechanism (02), a detection mechanism (03), a stacking mechanism (04) and a knocking mechanism (05); the transfer mechanism (02) is installed on the conveying mechanism (01) and drives the floor to move; the detection mechanism (03) is installed on the transfer mechanism (02) and measures and clamps the floor; the stacking mechanism (04) is installed on the conveying mechanism (01) and stacks the floor; the knocking mechanism (05) is installed on the conveying mechanism (01) and divides and collects the waste.
2. A material collecting device for cutting stone plastic flooring according to claim 1, characterized in that: The conveying mechanism (01) comprises a workbench (11), a plurality of conveying rollers (12), a support plate (13), a storage box (14) and two groups of handles (15). The bottom end of the workbench (11) is connected to the ground, the plurality of conveying rollers (12) are rotatably mounted on the workbench (11), the support plate (13) is mounted on the workbench (11), the storage box (14) is slidably mounted on the support plate (13), and the two groups of handles (15) are both mounted on the storage box (14).
3. A material collecting device for cutting stone plastic flooring according to claim 2, characterized in that: The transfer mechanism (02) comprises two groups of screw boxes (21), two groups of servo motors (22), two groups of speed reducers (23), two groups of screws (24), two groups of pulleys (25) and belts (26). The bottom ends of the two groups of screw boxes (21) are connected to the top end of the workbench (11). The two groups of screw boxes (21) are provided with sliding grooves. The two groups of servo motors (22) are respectively mounted on the two groups of screw boxes (21). The two groups of speed reducers (23) are respectively mounted on the two groups of servo motors (22). The two groups of screws (24) are respectively rotatably mounted in the sliding grooves of the two groups of screw boxes (21). The two groups of pulleys (25) are respectively mounted on the two groups of screws (24). The belt (26) is tensioned and mounted between the two groups of pulleys (25).
4. A material collecting device for cutting stone plastic flooring according to claim 3, characterized in that: The detection mechanism (03) comprises a moving seat (31), two groups of hydraulic cylinders (32), a detector (33), four groups of electric cylinders (34), four groups of support rods (35) and four groups of suction cups (36). The moving seat (31) is slidably installed in the sliding grooves of the two groups of screw boxes (21). The two groups of hydraulic cylinders (32) are both installed on the moving seat (31). The top end of the detector (33) is connected to the bottom end of the two groups of hydraulic cylinders (32). The four groups of electric cylinders (34) are all installed on the detector (33). The four groups of support rods (35) are respectively installed on the four groups of electric cylinders (34). The top ends of the four groups of suction cups (36) are respectively connected to the bottom ends of the four groups of support rods (35).
5. A material collecting device for cutting stone plastic floor as claimed in claim 2, characterized in that: The stacking mechanism (04) comprises four sets of hydraulic cylinders (41), a pallet (42), a sensor (43) and an alarm (44), the bottom end of the four sets of hydraulic cylinders (41) is connected to the bottom end of the workbench (11), the bottom end of the pallet (42) is connected to the top end of the four sets of hydraulic cylinders (41), a forklift slot is provided on the pallet (42), the sensor (43) is installed on the support plate (13), and the alarm (44) is installed on the workbench (11).
6. A material collecting device for cutting stone plastic flooring according to claim 2, characterized in that: The knocking mechanism (05) comprises a discharge hopper (51), a plurality of cutting blades (52), two groups of motors (53), two groups of transmission shafts (54), two groups of connecting plates (55) and a plurality of hammer heads (56). The discharge hopper (51) is mounted on a workbench (11), and the bottom end of the discharge hopper (51) is connected to the top end of a storage box (14). The plurality of cutting blades (52) are mounted on the discharge hopper (51), the two groups of motors (53) are mounted on the workbench (11), the two groups of transmission shafts (54) are rotatably mounted on the workbench (11) and are respectively transmission-connected with the two groups of motors (53), the two groups of connecting plates (55) are respectively mounted on the two groups of transmission shafts (54), and the plurality of hammer heads (56) are respectively mounted on the two groups of connecting plates (55).
Citation Information
Patent Citations
Material collecting device for slitting stone-plastic floor
CN214352849U