Granulator convenient for heat dissipation

By setting up a cooling mechanism and purification mechanism in the pelletizer, the problems of low heat dissipation efficiency and air pollution of the existing pelletizer are solved, and the rapid and efficient heat dissipation of materials and maximum air purification are achieved.

CN222858488UActive Publication Date: 2025-05-13JIANGSU RONGPAI PRECISION MACHINERY TECHNOLOGY CO LTD
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Patent Information

Application Number
CN202421752137.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-23
Publication Date
2025-05-13
Estimated Expiration
2034-07-23

AI Technical Summary

Technical Problem

The existing pelletizers are inefficient during the heat dissipation process and the hot air generated contains harmful substances, which affects the environment and human health.

Method used

A pelletizer is designed including a cooling mechanism and a purification mechanism. The cooling mechanism improves the heat dissipation efficiency of the material through a heat dissipation fan and agitating components, and the purification mechanism uses activated carbon and UV photolysis technology to purify the waste gas.

Benefits of technology

It realizes rapid and efficient heat dissipation of materials, purifies air to the greatest extent, avoids harm to the environment and the human body, and improves environmental protection performance.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a granulator convenient for heat dissipation, which relates to the technical field of granulator and comprises a base, supporting legs are fixedly mounted at four corners of the top of the base, a top plate is fixedly mounted at the tops of the supporting legs, and a granulator body is fixedly mounted on one side of the top of the top plate. And a cooling mechanism is fixedly mounted on the other side of the top of the top plate, and the input end of the cooling mechanism communicates with the output end of the granulator body. By adopting the structure, the device is provided with the cooling mechanism, materials subjected to grain cutting are discharged into the cooling box, the cooling fan is started to improve air circulation in the box so as to dissipate heat, meanwhile, the driving motor is started to drive the transmission belt wheel to drive the rotating shaft and the auger to rotate, the auger stirs the materials at the bottom, and the rotating shaft drives the stirring plate to further stir; the driving motor rotates forwards and backwards to promote the materials to roll up and down uniformly and make efficient contact with air, the heat dissipation efficiency is improved, and rapid and efficient heat dissipation is achieved.
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Description

Technical Field

[0001] The utility model belongs to the technical field of pelletizers, and particularly relates to a pelletizer that is convenient for heat dissipation. Background Art

[0002] A pelletizer is a widely used device in industrial production. Its main function is to cut various materials into particles of specific size and shape. The working principle of a pelletizer is usually to cut and separate continuous materials with the help of rotating knives or cutting parts. These materials include plastics, rubber, fiber, food, etc. In the plastic processing industry, pelletizers are often used to cut extruded plastic strips or plastic sheets into uniform plastic particles, which is very helpful for subsequent packaging, transportation and further processing.

[0003] The Chinese patent with the publication number of "CN209425954U" discloses a pelletizer with convenient heat dissipation, which includes a pelletizer body and a storage barrel. The storage barrel includes a circular shell, and a partition is vertically arranged inside the shell. The partition divides the inner cavity of the shell into a heat dissipation area and a discharge area. The bottom of the shell is equipped with a first driving mechanism, and the shell is also provided with a stirring mechanism. The stirring mechanism consists of a stirring shaft and a circular stirring blade. The top of the shell is provided with a second driving mechanism. The partition is provided with a through groove adapted to the circular stirring blade at a position corresponding to the circular stirring blade. The partition in the utility model can achieve heat dissipation while discharging, and separate the masterbatch just discharged from the masterbatch that has been dissipated. The stirring mechanism stirs the masterbatch, which can make the masterbatch dissipate heat faster, which effectively solves the problem of waiting for the temperature of the pellets to drop before packaging, thereby achieving continuous and rapid packaging of the pellets, greatly improving work efficiency;

[0004] However, during the use of the above-mentioned equipment, although a stirring mechanism is used in conjunction with a heat dissipation mechanism to assist in stirring and dissipating heat, there are still certain defects and shortcomings in the specific application process. First, during its use, the stirring structure is relatively simple, and the material cannot be caused to roll up and down quickly and efficiently during the stirring process. It is difficult to cause the heat dissipation air to contact the material quickly and evenly as a whole. At the same time, during its heat dissipation process, it is obvious that the hot air generated by the heat dissipation will contain more harmful substances. If some plastics, rubbers or other chemical materials containing volatile organic compounds (VOCs) are being processed, then during the pelletizing process, due to friction, heating and other effects, harmful gases such as benzene, formaldehyde, vinyl chloride, etc. will be released. It can be seen that the above-mentioned equipment will obviously cause a certain degree of harm to the environment during the processing process, so it is necessary to improve the existing technical means. Utility Model Content

[0005] In view of the problems mentioned in the background technology, the purpose of the utility model is to provide a pelletizer that is easy to dissipate heat to solve the problems raised by the background technology.

[0006] The above technical objectives of the utility model are achieved through the following technical solutions:

[0007] A pelletizer for heat dissipation, comprising a base, support legs are fixedly installed at the four corners of the top of the base, a top plate is fixedly installed on the top of the support legs, a pelletizer body is fixedly installed on one side of the top of the top plate, a cooling mechanism is fixedly installed on the other side of the top of the top plate, an input end of the cooling mechanism is connected to an output end of the pelletizer body, a purification mechanism is fixedly installed on the top of the cooling mechanism, and the input end of the purification mechanism is connected to the inside of the cooling mechanism;

[0008] The cooling mechanism includes a cooling box, which is fixedly installed on the side of the top of the top plate away from the pelletizer body, a heat dissipation fan is fixedly installed on the side of the cooling box away from the pelletizer body, the output end of the heat dissipation fan is connected to the interior of the cooling box, a driving component is fixedly installed on the back of the cooling box, a stirring component is movably installed inside the cooling box, a discharge valve is fixedly installed on the bottom of the cooling box, the bottom of the discharge valve passes through the top plate, and the top of the discharge valve is connected to the input end of the cooling box.

[0009] As a preferred technical solution, a partition net is fixedly installed on one side of the cooling box close to the heat dissipation fan, and the partition net covers the outer side of the output end of the heat dissipation fan.

[0010] As a preferred technical solution, the stirring assembly includes an auger and a rotating shaft, the auger is rotatably connected to the inner lower end of the cooling box, the rotating shaft is rotatably connected to both sides of the inner upper end of the cooling box, and stirring plates are fixedly installed on the outer surface of the rotating shaft at equal intervals, and the rear end of the rotating shaft, the rear end of the auger and the front output end of the drive assembly are fixedly connected.

[0011] As an optimal technical solution, the driving assembly includes a fixed frame and a transmission pulley, the transmission pulleys are arranged in an isosceles triangle and are rotatably connected to the back of the cooling box, the transmission pulleys are connected by a transmission belt, the rear end of the rotating shaft is fixedly connected to the two groups of transmission pulleys located at the top, the rear side of the auger is fixedly connected to the transmission pulley located in the middle of the lower end, the fixed frame is fixedly installed at the lower end of the back of the cooling box, a driving motor is fixedly installed on the back of the fixed frame, and the output end of the driving motor passes through the fixed frame and is fixedly connected to the back of the transmission pulley.

[0012] As an optimal technical solution, the purification mechanism includes an exhaust scoop, which is fixedly installed on the top of the cooling box, a purification box is fixedly installed on the top of the exhaust scoop, an activated carbon purification core is slidably connected to the inside of the purification box, a sealing plate is fixedly installed on the front of the activated carbon purification core, and an exhaust duct is fixedly installed on the top of the purification box.

[0013] As an optimal technical solution, fixing plates are fixedly installed on both sides of the sealing plate, the rear end of the fixing plate is threadedly connected with a hand-tightened screw, the end of the hand-tightened screw passes through the fixing plate, and the fixing plate is connected to the purification box via the hand-tightened screw.

[0014] As a preferred technical solution, a connecting flange is fixedly installed at the rear end of the exhaust pipe, and a material guide seat is fixedly installed on the top of the base near the discharge valve, and the material guide seat is arranged in a right-angled triangle shape.

[0015] In summary, the utility model mainly has the following beneficial effects:

[0016] First, the device is equipped with a cooling mechanism. The pelletized material is discharged into the cooling box, and the heat dissipation fan is started to increase the air circulation in the box to dissipate heat. At the same time, the drive motor is started to drive the transmission pulley to drive the shaft and the auger to rotate. The auger stirs the bottom material, and the shaft drives the stirring plate to further stir. The drive motor rotates forward and reversely to make the material roll up and down evenly, efficiently contact the air, improve the heat dissipation efficiency, and achieve fast and efficient heat dissipation;

[0017] Second, the device is also equipped with a purification mechanism. The heat dissipation fan runs to input the outside air into the cooling box to help dissipate heat. The waste gas generated by heat dissipation is discharged into the exhaust scoop, and then to the activated carbon purification core to purify and adsorb harmful substances. The purified air is connected to the external air delivery pipeline through the exhaust pipe and the connecting flange, and sent to the UV photolysis waste gas treatment equipment for further treatment, so as to purify the air to the greatest extent, avoid affecting the environment and human body, and improve environmental protection performance. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] Figure 1 It is a schematic diagram of the overall structure of the utility model;

[0019] Figure 2 It is a rear view structural schematic diagram of the utility model;

[0020] Figure 3 It is a schematic diagram of the purification mechanism structure of the utility model;

[0021] Figure 4 It is a rear view structural schematic diagram of the utility model;

[0022] Figure 5 It is a schematic diagram of the cooling mechanism structure of the utility model.

[0023] Figure numerals: 1. base; 2. supporting legs; 3. top plate; 4. pelletizer body; 5. cooling mechanism; 51. cooling box; 52. heat dissipation fan; 53. driving assembly; 531. fixing frame; 532. transmission pulley; 533. driving motor; 54. stirring assembly; 541. auger; 542. rotating shaft; 543. stirring plate; 55. discharge valve; 56. partition; 6. purification mechanism; 61. exhaust scoop; 62. purification box; 63. activated carbon purification core; 64. sealing plate; 65. exhaust duct; 66. fixing plate; 67. hand-tightened screw; 68. connecting flange; 7. material guide seat. DETAILED DESCRIPTION

[0024] Example

[0025] refer to Figures 1 to 5 A pelletizer for heat dissipation in this embodiment includes a base 1, support legs 2 are fixedly installed at the four corners of the top of the base 1, a top plate 3 is fixedly installed on the top of the support legs 2, a pelletizer body 4 is fixedly installed on one side of the top of the top plate 3, a cooling mechanism 5 is fixedly installed on the other side of the top of the top plate 3, the input end of the cooling mechanism 5 is connected to the output end of the pelletizer body 4, a purification mechanism 6 is fixedly installed on the top of the cooling mechanism 5, and the input end of the purification mechanism 6 is connected to the inside of the cooling mechanism 5;

[0026] The cooling mechanism 5 includes a cooling box 51, which is fixedly installed on the top of the top plate 3 on the side away from the pelletizer body 4. A heat dissipation fan 52 is fixedly installed on the side of the cooling box 51 away from the pelletizer body 4. The output end of the heat dissipation fan 52 is connected to the inside of the cooling box 51. A driving component 53 is fixedly installed on the back of the cooling box 51. A stirring component 54 is movably installed inside the cooling box 51. A discharge valve 55 is fixedly installed at the bottom of the cooling box 51. The bottom of the discharge valve 55 passes through the top plate 3. The top of the discharge valve 55 is connected to the input end of the cooling box 51. By arranging the support legs 2 and the top plate 3 on the top of the base 1 , providing a stable supporting structure for the pelletizer body 4 and related components. The setting of the cooling mechanism 5 is extremely critical. The cooling box 51 is fixed on the top plate 3 and connected to the output end of the pelletizer body 4, realizing the smooth transfer of the material after pelletizing; the heat dissipation fan 52 ensures the air circulation in the cooling box 51 and promotes efficient heat dissipation; the cooperation of the driving component 53 and the stirring component 54 can make the material fully tumble in the cooling box 51, improving the heat dissipation uniformity and efficiency; the design of the discharge valve 55 is convenient for controlling the discharge of the material. The overall structure is compact and the components work together to effectively improve the heat dissipation performance and operation convenience of the pelletizer.

[0027] refer to Figure 5A partition 56 is fixedly installed on one side of the cooling box 51 close to the heat dissipation fan 52, and the partition 56 covers the outer side of the output end of the heat dissipation fan 52. The stirring assembly 54 includes an auger 541 and a rotating shaft 542. The auger 541 is rotatably connected to the lower end of the interior of the cooling box 51, and the rotating shaft 542 is rotatably connected to both sides of the upper end of the interior of the cooling box 51. The outer surface of the rotating shaft 542 is fixedly installed with stirring plates 543 at equal intervals. The rear end of the rotating shaft 542 and the rear end of the auger 541 are fixedly connected to the front output end of the driving assembly 53. The support legs 2 and the top plate 3 are arranged on the top of the base 1 to build a stable structure for the pelletizer body 4 and related components. The supporting structure of the cooling mechanism 5 is of vital importance. The cooling box 51 is firmly fixed on the top plate 3 and communicated with the output end of the pelletizer body 4, so as to achieve the smooth transfer of the material after pelletizing. The heat dissipation fan 52 ensures the smooth flow of air in the cooling box 51 and promotes efficient heat dissipation. The driving component 53 and the stirring component 54 cooperate with each other to promote the material to be fully tumbled in the cooling box 51 and improve the uniformity and efficiency of heat dissipation. The design of the discharge valve 55 facilitates the control of material discharge. The overall structure is compact and well-organized, and the various components work together to effectively enhance the heat dissipation performance and the convenience of operation of the pelletizer.

[0028] refer to Figure 4-Figure 5 The driving assembly 53 includes a fixed frame 531 and a transmission pulley 532. The transmission pulleys 532 are arranged in an isosceles triangle and are rotatably connected to the back of the cooling box 51. The transmission pulleys 532 are connected by a transmission belt. The rear end of the rotating shaft 542 is fixedly connected to the two sets of transmission pulleys 532 located at the top. The rear side of the auger 541 is fixedly connected to the transmission pulley 532 located in the middle of the lower end. The fixed frame 531 is fixedly installed at the lower end of the back of the cooling box 51. A driving motor 533 is fixedly installed on the back of the fixed frame 531. The output end of the driving motor 533 passes through the fixed frame 531 and is fixedly connected to the back of the transmission pulley 532. The transmission pulley 532 is arranged in an isosceles triangle. The rotating shaft 542 and the auger 541 are respectively fixedly connected with the corresponding driving pulley 532 to realize synchronous and coordinated movements. The fixing frame 531 provides a stable installation position for the driving motor 533 to ensure the stability of the driving motor 533 when working. The driving motor 533 is directly connected with the driving pulley 532, and the output power can be quickly and accurately transmitted to each component, so that the whole driving system responds quickly and moves accurately, which provides strong and reliable power support for the stirring and heat dissipation work in the cooling box 51, and effectively improves the performance and working efficiency of the pelletizer.

[0029] refer to Figure 1-Figure 3The purification mechanism 6 includes an exhaust scoop 61, which is fixedly installed on the top of the cooling box 51. A purification box 62 is fixedly installed on the top of the exhaust scoop 61. An activated carbon purification core 63 is slidably connected inside the purification box 62. A sealing plate 64 is fixedly installed on the front of the activated carbon purification core 63. An exhaust pipe 65 is fixedly installed on the top of the purification box 62. Fixed plates 66 are fixedly installed on both sides of the sealing plate 64. The rear end of the fixed plate 66 is threadedly connected with a hand-tightened screw 67. The end of the hand-tightened screw 67 passes through the fixed plate 66. The fixed plate 66 is connected to the purification box 62 through the hand-tightened screw 67. A connecting flange 68 is fixedly installed on the rear end of the exhaust pipe 65. A material guide seat 7 is fixedly installed on the top of the base 1 near the discharge valve 55. The material guide seat 7 is designed in the shape of a right triangle. The exhaust scoop 61 is installed on the top of the cooling box 51, which can effectively collect the waste gas generated by heat dissipation. The activated carbon purification core 63 slidably connected in the purification box 62 can be easily replaced. The sealing plate 64 on the front and the fixing plates 66 on both sides are connected to the purification box 62 by hand-tightened screws 67, ensuring the stability of the installation and the convenience of replacement of the activated carbon purification core 63. The rear end of the exhaust pipe 65 on the top is provided with a connecting flange 68, which is convenient for connection with an external pipeline to transport the purified air to subsequent processing equipment. The right-angled triangle-shaped material guide seat 7 on the top of the base 1 near the discharge valve 55 can guide the discharged material to flow smoothly. On the whole, the purification mechanism 6 has a compact structure and complete functions. It performs well in waste gas purification and material export, and improves the environmental protection performance and operation convenience of the pelletizer.

[0030] Principle and advantages of use: By setting the cooling mechanism 5, during the use of the device, since the cooling box 51 and the interior of the pelletizer body 4 are connected, the material that has been pelletized by the pelletizer body 4 can be discharged into the interior of the cooling box 51. At this time, by starting the heat dissipation fan 52 to run, the heat dissipation fan 52 transports the external air to the interior of the cooling box 51, and by increasing the air circulation rate inside the cooling box 51, the overall heat dissipation effect of the material can be improved. In the heat dissipation process, the driving motor 533 can be started to run, and the driving motor 533 drives the transmission pulley 532 to rotate, and the transmission belt 532 is connected through the transmission belt The rotating shaft 542 and the auger 541 are dynamically connected. At this time, the transmission belt can be used to synchronously drive the rotating shaft 542 and the auger 541 to rotate. The rotation of the auger 541 can stir the bottom of the cooling box 51 to promote the mixing of materials up and down. The rotation of the rotating shaft 542 can drive the stirring plate 543 to rotate. As the stirring plate 543 rotates, the material that is rolling upwards by the auger 541 can be further stirred. In this process, by starting the driving motor 533 to run forward and reverse, the material can be assisted to roll up and down more evenly, so that the material can be efficiently in contact with the air, which can improve the overall heat dissipation efficiency of the device and enable the device to dissipate heat quickly and efficiently.

[0031] By setting up the purification mechanism 6, during the use of the device, when the heat dissipation fan 52 is in operation, the heat dissipation fan 52 can assist in transporting the outside air to the inside of the cooling box 51, so that the device as a whole can dissipate heat quickly and efficiently, and the exhaust gas generated during the heat dissipation period can be discharged into the exhaust scoop 61, and the exhaust gas can be discharged into the activated carbon purification core 63 through the exhaust guide at the exhaust scoop 61. At this time, the activated carbon purification core 63 can assist in purifying and adsorbing the exhaust gas, which can reduce harmful substances in the air to the greatest extent. The purified air can be assisted to be discharged through the exhaust pipe 65, and the exhaust pipe 65 can be connected to the external air delivery pipeline through the connecting flange 68, and transported to the UV photolysis waste gas treatment equipment through the air delivery pipeline, so that the device can purify the air and then pass it through the UV photolysis waste gas treatment equipment for auxiliary treatment, which can purify the air to the greatest extent, avoid the impact of waste gas on the environment and human body, and improve the overall environmental protection performance of the device.

Claims

1. A pelletizer for heat dissipation, comprising a base (1), characterized in that: Support legs (2) are fixedly mounted at the four corners of the top of the base (1); a top plate (3) is fixedly mounted on the top of the support legs (2); a pelletizer body (4) is fixedly mounted on one side of the top of the top plate (3); a cooling mechanism (5) is fixedly mounted on the other side of the top of the top plate (3); an input end of the cooling mechanism (5) is connected to an output end of the pelletizer body (4); a purification mechanism (6) is fixedly mounted on the top of the cooling mechanism (5); an input end of the purification mechanism (6) is connected to the inside of the cooling mechanism (5); The cooling mechanism (5) comprises a cooling box (51), the cooling box (51) being fixedly mounted on a side of the top of the top plate (3) away from the pelletizer body (4), a heat dissipation fan (52) being fixedly mounted on the side of the cooling box (51) away from the pelletizer body (4), an output end of the heat dissipation fan (52) being connected to the interior of the cooling box (51), a driving assembly (53) being fixedly mounted on the back of the cooling box (51), a stirring assembly (54) being movably mounted inside the cooling box (51), a discharge valve (55) being fixedly mounted on the bottom of the cooling box (51), the bottom of the discharge valve (55) penetrating the top plate (3), and the top of the discharge valve (55) being connected to the input end of the cooling box (51).

2. A pelletizer for heat dissipation according to claim 1, characterized in that: A partition net (56) is fixedly mounted on one side of the cooling box (51) close to the heat dissipation fan (52), and the partition net (56) covers the outer side of the output end of the heat dissipation fan (52).

3. A pelletizer for heat dissipation according to claim 1, characterized in that: The stirring assembly (54) comprises an auger (541) and a rotating shaft (542); the auger (541) is rotatably connected to the inner lower end of the cooling box (51); the rotating shaft (542) is rotatably connected to both sides of the inner upper end of the cooling box (51); stirring plates (543) are fixedly installed at equal intervals on the outer surface of the rotating shaft (542); and the rear end of the rotating shaft (542) and the rear end of the auger (541) are fixedly connected to the front output end of the driving assembly (53).

4. A pelletizer for facilitating heat dissipation according to claim 3, characterized in that: The driving assembly (53) comprises a fixed frame (531) and a transmission pulley (532); the transmission pulleys (532) are arranged in an isosceles triangle and are rotatably connected to the back of the cooling box (51); the transmission pulleys (532) are connected to each other via a transmission belt; the rear end of the rotating shaft (542) is fixedly connected to the two groups of transmission pulleys (532) located at the top; the rear side of the auger (541) is fixedly connected to the transmission pulley (532) located at the middle of the lower end; the fixed frame (531) is fixedly installed at the lower end of the back of the cooling box (51); a driving motor (533) is fixedly installed on the back of the fixed frame (531); the output end of the driving motor (533) passes through the fixed frame (531) and is fixedly connected to the back of the transmission pulley (532).

5. A pelletizer for heat dissipation according to claim 1, characterized in that: The purification mechanism (6) comprises an exhaust scoop (61), wherein the exhaust scoop (61) is fixedly mounted on the top of the cooling box (51), a purification box (62) is fixedly mounted on the top of the exhaust scoop (61), an activated carbon purification core (63) is slidably connected inside the purification box (62), a sealing plate (64) is fixedly mounted on the front of the activated carbon purification core (63), and an exhaust pipe (65) is fixedly mounted on the top of the purification box (62).

6. A pelletizer for heat dissipation according to claim 5, characterized in that: A fixing plate (66) is fixedly mounted on both sides of the sealing plate (64), and a hand-tightened screw rod (67) is threadedly connected to the rear end of the fixing plate (66). The end of the hand-tightened screw rod (67) passes through the fixing plate (66), and the fixing plate (66) is connected to the purification box (62) via the hand-tightened screw rod (67).

7. A pelletizer for heat dissipation according to claim 6, characterized in that: A connecting flange (68) is fixedly mounted on the rear end of the exhaust pipe (65), and a material guide seat (7) is fixedly mounted on the top of the base (1) near the discharge valve (55), wherein the material guide seat (7) is arranged in a right-angled triangle shape.

Citation Information

Patent Citations

  • Granulator convenient for heat dissipation

    CN209425954U