Multifunctional integrated car lamp mold

By adopting multi-function integrated car light molds and using welding and electric thermal deformation technology, the problems of traditional mold efficiency and material waste are solved, and the repeated use of molds and shape adjustments are realized, and the production efficiency is improved.

CN222858528UActive Publication Date: 2025-05-13WUHAN POLARY MOLD TECH CO LTD
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Patent Information

Application Number
CN202421390914.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-18
Publication Date
2025-05-13
Estimated Expiration
2034-06-18

AI Technical Summary

Technical Problem

Traditional headlight molds can only be made in one model, resulting in low efficiency and high material waste rate.

Method used

Multifunctional integrated car light mold is adopted, including upper body shell, upper support plate, fixed needle, lower support plate, upper connection circuit, connecting rod, upper deformation metal plate and upper stable body, and multiple reuse and shape adjustment of the mold are achieved through welding and electric thermal deformation technology.

Benefits of technology

The multiple reuse of the mold is realized, material waste is reduced, production efficiency is improved, and the shape adjustment of the equipment is more flexible through the application of non-Newtonian bodies.

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Abstract

The utility model relates to the field of automobile lamp molds, and discloses a multifunctional integrated automobile lamp mold. An upper supporting plate is welded to the inner surface of an upper body shell, a fixing needle is welded to the inner surface of the lower end of the upper body shell, a lower supporting plate is movably connected to the inner surface of the fixing needle, upper connecting circuits are welded to the outer surfaces of the two ends of the upper body shell, and connecting rods are movably connected to the lower surfaces of the upper connecting circuits. An upper deformation metal plate is fixedly connected to the lower surface of the connecting rod, an upper stabilizing body is movably connected to the inner surface of the upper end of the upper body shell, fixing needles are vertically adjusted through heating of welding substances such as soldering tin in the middle of an upper supporting plate and a lower supporting plate in the upper body shell, and adjustment of the corresponding upper deformation metal plate is further completed; the equipment is powered off to fix the shell of the corresponding mold, the upper deformation metal plate is electrified and heated under the action of the upper connecting circuit and the connecting rod to complete memory deformation, the equipment extrudes from the upper part to jointly complete extrusion of the upper end and the lower end, and the appearance of the automobile lamp mold is fixed after the power is off.
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Description

Technical Field

[0001] The present application belongs to the technical field of vehicle lamp moulds, and specifically relates to a multifunctional integrated vehicle lamp mould. Background Art

[0002] Car lamp molds are tools used to produce automotive headlights, taillights and other lighting equipment. The shape, size and surface quality of the lamps are precisely formed through the mold to ensure that the appearance and function of the lamps meet the design requirements. Car lamp molds are usually composed of mold bases, mold cores, mold cavities and other components. Through continuous innovation in mold design and manufacturing technology, the production of car lamps with various complex shapes and functions can be realized, improving the quality and efficiency of automotive lighting equipment.

[0003] The use of headlight molds can significantly improve the production efficiency of automobile manufacturing, accelerate the production process and reduce production costs through precise molding and mass production. At the same time, headlight molds can ensure the uniformity of the size, shape and quality of lamps, effectively control quality problems in the production process, improve product qualification rate and reduce scrap rate. In addition, headlight molds can produce lamps with exquisite appearance and smooth lines, improve the appearance quality of automobiles, enhance the market competitiveness of products and consumer recognition. In summary, headlight molds play a key role in automobile manufacturing, which can improve production efficiency, control quality and improve product appearance quality at the same time.

[0004] However, traditional molds can only be produced for one model at a time, which not only results in low efficiency but also high material waste rate. Utility Model Content

[0005] The purpose of this application is to provide a multifunctional integrated car lamp mold in order to solve the above-mentioned problem that traditional molds can only be produced for one model, which not only causes low efficiency but also high material waste rate.

[0006] The technical solution adopted in the present application is as follows: a multifunctional integrated vehicle lamp mold, comprising an upper main body shell, an upper support plate welded on the inner surface of the upper main body shell, a fixing pin welded on the inner surface of the lower end of the upper main body shell, the inner surface of the fixing pin is movably connected to the lower support plate, an upper connecting circuit is welded on the outer surfaces of both ends of the upper main body shell, a connecting rod is movably connected to the lower surface of the upper connecting circuit, an upper deformable metal plate is fixedly connected to the lower surface of the connecting rod, and an upper stabilizing body is movably connected to the inner surface of the upper end of the upper main body shell.

[0007] By adopting the above technical scheme, the upper main body shell is the main component for fixing the upper mold of the equipment. The fixing pins are adjusted up and down by heating the upper support plate and the lower support plate in the middle of the upper main body shell by solder or other welding materials, and the corresponding upper deformable metal plate is further adjusted. The equipment is powered off to complete the fixing of the shell of the corresponding mold. The upper deformable metal plate is powered on and heated under the action of the upper connecting circuit and the connecting rod to complete the memory deformation. The equipment is extruded from above to complete the extrusion of the upper and lower ends. After power failure, the shape of the headlight mold is fixed. The overall operation is simple and can be reused many times. At the same time, the application of non-Newtonian bodies makes the shape adjustment of the equipment more flexible; the equipment as a whole is also easy to expand, ensuring the overall utilization of the equipment.

[0008] In a preferred embodiment, screws are movably connected to the outer surfaces of both ends of the upper stabilizing body, and bidirectional screws are movably connected to the outer surfaces of both ends of the upper stabilizing body.

[0009] By adopting the above technical solution, the screws and the bidirectional screws facilitate the fixing of the upper deformable metal plate, and the bidirectional screws can be used to fix the two ends of the upper stable body, thereby ensuring the expansion of the upper mold of the equipment.

[0010] In a preferred embodiment, a fixing ring is welded on the upper surface of the upper stabilizing body, and a connecting ring is movably sleeved on the inner surface of the fixing ring.

[0011] By adopting the above technical solution, the connecting ring can rotate on the inner ring of the fixing ring to ensure the fixation of the equipment.

[0012] In a preferred embodiment, a fixing block is welded on the outer surface of the connecting ring, and a thread groove is provided on the inner surface of the connecting ring.

[0013] By adopting the above technical solution, the fixing block and the threaded groove ensure that the device can be connected to the downward pressing mechanical device, thereby completing the fixation.

[0014] In a preferred embodiment, the outer surface of the upper deformable metal plate is movably connected to a lower support frame, and the inner surface of the lower support frame is fixedly connected to a lower circuit connection body.

[0015] By adopting the above technical solution, the lower support frame ensures the production of the lower mold, and the lower circuit connection body is convenient for connecting the lower deformed metal plate and heating it.

[0016] In a preferred embodiment, a lower deformable metal plate is fixedly connected to the outer surface of the lower support frame, and an expansion plate is welded to the outer surface of the lower deformable metal plate.

[0017] By adopting the above technical solution, the lower deformable metal plate and the extension plate are electrically heated, and the mold of the shape of the headlight is placed on the lower deformable metal plate to complete the deformation of the lower deformable metal plate to produce the prototype of the lower mold.

[0018] In a preferred embodiment, a storage shell is fixedly connected to the outer surface of the lower support frame, a connecting valve is provided on the inner surface of the storage shell, and a one-way connecting pipe is provided on the outer surface of the storage shell.

[0019] By adopting the above technical solution, the storage shell squeezes out the excess non-Newtonian body in the lower support frame to have placement space, and completes the corresponding adjustment. The connecting valve is the switch of the connection channel between the lower support frame and the storage shell. The one-way connecting pipe ensures the stability of the internal air pressure of the equipment through the connecting pump.

[0020] In summary, due to the adoption of the above technical solution, the beneficial effects of this application are:

[0021] In the present application, the upper main body shell is the main component for fixing the upper mold of the equipment. The fixing pins are adjusted up and down by heating the upper support plate and the lower support plate inside the upper main body shell through solder and other welding materials, and the corresponding upper deformable metal plate is further adjusted. The equipment is powered off to complete the fixing of the shell of the corresponding mold. The upper deformable metal plate is powered on and heated under the action of the upper connecting circuit and the connecting rod to complete the memory deformation. The equipment is extruded from the top to complete the extrusion of the upper and lower ends together. After power is cut off, the fixation of the shape of the headlight mold is completed. The overall operation is simple and can be reused many times. At the same time, the application of non-Newtonian bodies makes the shape adjustment of the equipment more flexible; the equipment as a whole is also easy to expand, ensuring the overall utilization of the equipment. BRIEF DESCRIPTION OF THE DRAWINGS

[0022] Figure 1 This is a schematic diagram of the overall appearance of the device of this application;

[0023] Figure 2 This is a schematic diagram of the top appearance of the device in this application;

[0024] Figure 3 This is a schematic diagram of the upper structure of the device in this application;

[0025] Figure 4 This is a schematic diagram of the lower end appearance of the device in this application.

[0026] Markings in the figure: 1. Upper main body shell; 2. Upper support plate; 3. Fixing pin; 4. Lower support plate; 5. Upper connecting circuit; 6. Connecting rod; 7. Upper deformable metal plate; 8. Upper stabilizing body; 9. Screw; 10. Two-way screw; 11. Fixing ring; 12. Connecting ring; 13. Fixing block; 14. Threaded groove; 15. Lower support frame; 16. Lower circuit connecting body; 17. Lower deformable metal plate; 18. Expansion board; 19. Storage shell; 20. Connecting valve; 21. One-way connecting pipe. DETAILED DESCRIPTION

[0027] In order to make the purpose, technical scheme and advantages of the embodiments of the present application clearer, the technical scheme in the embodiments of the present application will be clearly and completely described below in combination with the embodiments of the present application. Obviously, the described embodiments are part of the embodiments of the present application, not all of the embodiments. Based on the embodiments in the present application, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of this application.

[0028] Example:

[0029] Reference Figure 1-3 The multifunctional integrated car lamp mold includes an upper main body shell 1, an upper support plate 2 is welded on the inner surface of the upper main body shell 1, a fixing pin 3 is welded on the inner surface of the lower end of the upper main body shell 1, and the inner surface of the fixing pin 3 is movably connected with the lower support plate 4, an upper connecting circuit 5 is welded on the outer surfaces of both ends of the upper main body shell 1, a connecting rod 6 is movably connected on the lower surface of the upper connecting circuit 5, an upper deformable metal plate 7 is fixedly connected on the lower surface of the connecting rod 6, and an upper stabilizing body 8 is movably connected to the inner surface of the upper end of the upper main body shell 1.

[0030] The upper main body shell 1 is the main component for fixing the upper mold of the equipment. The upper support plate 2 and the lower support plate 4 inside the upper main body shell 1 are heated by solder and other welding materials to adjust the fixing pin 3 up and down, and further complete the adjustment of the corresponding upper deformable metal plate 7. The equipment is powered off to complete the fixing of the shell of the corresponding mold. Under the action of the upper connecting circuit 5 and the connecting rod 6, the upper deformable metal plate 7 is powered on and heated to complete the memory deformation. The equipment is extruded from above to jointly complete the extrusion of the upper and lower ends. After power is turned off, the shape of the headlight mold is fixed. The overall operation is simple and can be reused many times. At the same time, the application of non-Newtonian bodies makes the shape adjustment of the equipment more flexible; the equipment as a whole is also convenient for expansion, ensuring the overall utilization of the equipment.

[0031] Reference Figure 1-3 The outer surfaces of both ends of the upper stable body 8 are movably connected with screws 9, and the outer surfaces of both ends of the upper stable body 8 are movably connected with bidirectional screws 10.

[0032] The screws 9 and the bidirectional screws 10 facilitate fixing the upper deformable metal plate 7. The bidirectional screws 10 can be used to fix the two ends of the upper stable body 8, thereby ensuring the expansion of the upper mold of the equipment.

[0033] Reference Figure 1-3 A fixing ring 11 is welded on the upper surface of the upper stabilizing body 8 , and a connecting ring 12 is movably sleeved on the inner surface of the fixing ring 11 .

[0034] The connecting ring 12 can rotate on the inner ring of the fixing ring 11 to ensure the fixation of the device.

[0035] Reference Figure 1-3A fixing block 13 is welded on the outer surface of the connecting ring 12 , and a thread groove 14 is provided on the inner surface of the connecting ring 12 .

[0036] The fixing block 13 and the threaded groove 14 ensure that the device can be connected to the downward pressing mechanical device, thereby completing the fixation.

[0037] Reference Figure 1 , 4 The outer surface of the upper deformable metal plate 7 is movably connected to a lower support frame 15 , and the inner surface of the lower support frame 15 is fixedly connected to a lower circuit connection body 16 .

[0038] The lower support frame 15 ensures the production of the lower mold, and the lower circuit connection body 16 facilitates the connection with the lower deformable metal plate 17 for heating.

[0039] Reference Figure 1-4 A lower deformable metal plate 17 is fixedly connected to the outer surface of the lower support frame 15 , and an expansion plate 18 is welded to the outer surface of the lower deformable metal plate 17 .

[0040] The lower deformable metal plate 17 and the extension plate 18 are electrically heated, and the mold of the shape of the headlight is placed on the lower deformable metal plate 17 to complete the deformation of the lower deformable metal plate 17 to produce the prototype of the lower mold.

[0041] Reference Figure 1-4 A storage shell 19 is fixedly connected to the outer surface of the lower support frame 15 , a connecting valve 20 is provided on the inner surface of the storage shell 19 , and a one-way connecting pipe 21 is provided on the outer surface of the storage shell 19 .

[0042] The storage shell 19 squeezes out the excess non-Newtonian body in the lower support frame 15 to create a placement space and completes the corresponding adjustment. The connecting valve 20 is the switch of the connection channel between the lower support frame 15 and the storage shell 19. The one-way connecting pipe 21 ensures the stability of the internal air pressure of the equipment by connecting the pump.

[0043] The implementation principle of the embodiment of the multifunctional integrated lamp mold of the present application is as follows:

[0044] The upper deformable metal plate 7 and the lower deformable metal plate 17 have electric heating wire inside and titanium alloy outside, which can be deformed when heated. The equipment is connected through a circuit, and the lower deformable metal plate 17 and the expansion plate 18 are electrically heated through the lower circuit connection main body 16. By placing the mold of the headlight shape on the lower deformable metal plate 17, the upper deformable metal plate 7 is also electrically heated under the action of the upper connection circuit 5 and the connecting rod 6, and is extruded from the top to jointly complete the extrusion of the upper and lower ends. The fixing pin 3 is adjusted up and down by heating the welding material such as solder between the upper support plate 2 and the lower support plate 4 inside the upper main body shell 1, and the corresponding upper deformable metal plate 7 is further adjusted. The equipment is powered off to complete the fixing of the shell of the corresponding mold. The upper stable main body 8 and the lower support frame 15 have built-in non-Newtonian bodies. The channel between the storage shell 19 is opened through the connecting valve 20 to squeeze out the excess non-Newtonian bodies. The screws 9 and the two-way screws 10 complete the fixing of the upper deformable metal plate 7, and the connecting ring 12 facilitates the fixing of the corresponding machinery at the upper end.

[0045] The above embodiments are only used to illustrate the technical solutions of the present application, rather than to limit them. Although the present application has been described in detail with reference to the aforementioned embodiments, those skilled in the art should understand that they can still modify the technical solutions described in the aforementioned embodiments, or make equivalent replacements for some of the technical features therein. However, these modifications or replacements do not deviate the essence of the corresponding technical solutions from the spirit and scope of the technical solutions of the embodiments of the present application.

Claims

1. A multifunctional integrated vehicle lamp mold, comprising an upper main body shell (1), characterized in that: An upper support plate (2) is welded to the inner surface of the upper main body shell (1), a fixing pin (3) is welded to the inner surface of the lower end of the upper main body shell (1), and the inner surface of the fixing pin (3) is movably connected to the lower support plate (4). An upper connection circuit (5) is welded to the outer surfaces of both ends of the upper main body shell (1), and a connecting rod (6) is movably connected to the lower surface of the upper connection circuit (5), and an upper deformable metal plate (7) is fixedly connected to the lower surface of the connecting rod (6). An upper stabilizing body (8) is movably connected to the inner surface of the upper end of the upper main body shell (1).

2. The multifunctional integrated lamp mold according to claim 1, characterized in that: The outer surfaces of both ends of the upper stabilizing body (8) are movably connected with screws (9), and the outer surfaces of both ends of the upper stabilizing body (8) are movably connected with bidirectional screws (10).

3. The multifunctional integrated lamp mold according to claim 1, characterized in that: A fixing ring (11) is welded to the upper surface of the upper stabilizing body (8), and a connecting ring (12) is movably sleeved on the inner surface of the fixing ring (11).

4. The multifunctional integrated lamp mold according to claim 3, characterized in that: A fixing block (13) is welded to the outer surface of the connecting ring (12), and a thread groove (14) is provided on the inner surface of the connecting ring (12).

5. The multifunctional integrated vehicle lamp mold according to claim 1, characterized in that: The outer surface of the upper deformable metal plate (7) is movably connected to a lower support frame (15), and the inner surface of the lower support frame (15) is fixedly connected to a lower circuit connection body (16).

6. The multifunctional integrated vehicle lamp mold according to claim 5, characterized in that: A lower deformable metal plate (17) is fixedly connected to the outer surface of the lower support frame (15), and an expansion plate (18) is welded to the outer surface of the lower deformable metal plate (17).

7. The multifunctional integrated vehicle lamp mold according to claim 5, characterized in that: The outer surface of the lower support frame (15) is fixedly connected to a storage shell (19), the inner surface of the storage shell (19) is provided with a communication valve (20), and the outer surface of the storage shell (19) is provided with a one-way connection pipe (21).