Membrane clip mechanism capable of effectively resisting abrasion

By adopting the surface contact design of arc rollers and tracks in the membrane mechanism, the wear problem caused by the chain inclination of the membrane mechanism is solved, and a longer service life and lower wear are achieved.

CN222858741UActive Publication Date: 2025-05-13DORIGHT
View PDF 0 Cites 0 Cited by

Patent Information

Application Number
CN202421795253.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-26
Publication Date
2025-05-13
Estimated Expiration
2034-07-26

AI Technical Summary

Technical Problem

The membrane slurry mechanism is severely worn due to the tilting of the chain during the film production process, and the prior art is difficult to effectively solve this problem.

Method used

The roller with arc-shaped concave surface is used to maintain surface contact with the track with arc-shaped convex surface. The chain assembly and the track are always in contact, and ensure that when the membrane clamps the film, the center of the arc-shaped concave surface of the roller and the center of the arc-shaped convex surface of the track are in the same plane to avoid additional torque.

Benefits of technology

It effectively reduces the wear of the chain and extends the service life of the membrane mechanism. Compared with the line contact in the prior art solutions, surface contact significantly reduces wear.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN222858741U_ABST
    Figure CN222858741U_ABST
Patent Text Reader

Abstract

The utility model provides a film clip mechanism capable of effectively resisting abrasion, and relates to the technical field of film clips. According to the chain assembly, the idler wheels with the arc-shaped concave faces and the rails with the same radian and the arc-shaped convex faces are used, so that the chain assembly and the rails are always kept in surface contact in the running process, and abrasion is effectively reduced; when the film clip clamps the film for operation, the film, the center of the arc-shaped concave surface of the roller and the center of the arc-shaped convex surface of the track are positioned on the same plane, no additional torque is generated, and the wear is further reduced.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The utility model relates to the technical field of membrane clips, in particular to an effective wear-resistant membrane clip mechanism. Background Art

[0002] In the production process of film products, the film clip mechanism is indispensable. The film clip clamps the film, and the chain drives the film clip and the film to move forward. At the same time, the film clips on both sides of the film will stretch the film. In the actual production process, when the film clip clamps the film, the film will pull the film clip and cause the chain to tilt, making the chain in linear contact with the track wall, and it will be severely worn during the movement and need to be replaced frequently.

[0003] The existing technical solutions mainly focus on adjusting the position of the diaphragm clip and resisting the wear caused by the torque caused by external forces through structural changes. However, in actual production, the diaphragm clip and the chain will inevitably have a slight tilt and further wear. Summary of the invention

[0004] In order to solve the above technical problems, the utility model provides a membrane clip mechanism with effective wear resistance, which effectively reduces wear and prolongs the service life of the mechanism.

[0005] The technical solution adopted by the utility model is: an effective wear-resistant film clip mechanism, including a track, a track wear-resistant plate, a chain assembly, a countersunk screw, a film clip, a film clip mounting plate, a retaining frame, a nut, a bolt a, and a bolt b. The track wear-resistant plate is installed in the track, the chain assembly is installed in the track and on the track wear-resistant plate, the film clip mounting plate is fixed above the chain assembly by the countersunk screw, the retaining frame is fixed to the film clip mounting plate by the nut and the bolt a, and the film clip is fixed by the bolt b is fixed on the retaining frame; the roller used in the chain assembly has an arc-shaped concave surface, and the track has an arc-shaped convex surface with the same curvature as the roller; when the film clip clamps the film, the arc-shaped concave surface of the roller fits with the arc-shaped convex surface of the track, and the two maintain surface contact regardless of whether the chain assembly is tilted, thereby effectively reducing chain wear; at the same time, when the film clip clamps the film, the film and the center of the arc-shaped concave surface of the roller and the center of the arc-shaped convex surface of the track are in the same plane, no additional torque is generated, which further helps to reduce wear.

[0006] Furthermore, the track has a mounting groove, and the mounting groove has an arc-shaped convex surface.

[0007] Furthermore, the chain assembly includes a chain plate a, a chain plate b, yin and yang studs, a roller, and a chain pin; the roller has an arc-shaped concave surface, and the arc-shaped concave surface has the same curvature as the arc-shaped convex surface in the track; the chain pin is sequentially installed with the chain plate a, the chain plate b, the roller, and the chain plate b from bottom to top; the chain plate b is used to connect the adjacent chain pins passing through the two rollers; the chain plate a is used to connect the two adjacent chain plates b passed by the chain pin; the yin and yang studs are installed on the chain plate a, and are used to fix the membrane clip mounting plate through the countersunk screws.

[0008] Compared with the existing technology, the utility model has the following advantages:

[0009] 1. The roller with an arc-shaped concave surface and the track with an arc-shaped convex surface are used, and the chain assembly and the track always maintain surface contact. Compared with the line contact in the existing technical solution, the surface contact can effectively reduce wear;

[0010] 2. Regarding the position of the film clip, when the film clip clamps the film, the center of the film and the arc-shaped concave surface of the roller and the center of the arc-shaped convex surface of the track are in the same plane, and no additional torque is generated, which further helps to reduce wear. BRIEF DESCRIPTION OF THE DRAWINGS

[0011] Figure 1 It is a structural schematic diagram of an embodiment of the utility model;

[0012] Figure 2 An embodiment of the utility model Figure 1 A-direction view;

[0013] Figure 3 An embodiment of the utility model Figure 2 BB section view;

[0014] Figure 4 It is a schematic structural diagram of a chain pin in one embodiment of the utility model;

[0015] Figure 5 It is a structural schematic diagram of a chain plate b in one embodiment of the utility model;

[0016] Figure 6 It is a schematic structural diagram of the male and female studs in one embodiment of the utility model;

[0017] Figure 7 It is a structural schematic diagram of a chain plate a in one embodiment of the utility model;

[0018] Figure 8 It is a schematic structural diagram of a roller in one embodiment of the utility model;

[0019] Fig. 9 It is a schematic structural diagram of a retaining frame in one embodiment of the utility model.

[0020] In the figure: 100 is a track, 101 is a mounting groove, 102 is an arc convex surface; 200 is a track wear plate; 300 is a chain assembly, 301 is a chain pin, 3011 is the bottom end of the pin, 3012 is the top end of the pin, 302 is a chain plate b, 3021 is a through hole, 303 is a male and female stud, 3031 is an internal thread hole, 3032 is an external thread, 304 is a chain plate a, 3041 is a through hole, 3 042 is an internal threaded hole, 305 is a roller, 3051 is an arc-shaped concave surface, and 3052 is a through hole; 400 is a countersunk screw; 500 is a membrane clip; 600 is a membrane clip mounting plate, 601 is a through hole, 602 is a tapered countersunk hole, and 603 is an internal threaded hole; 700 is a retaining frame, 701 is a through hole, 702 is a through hole, and 703 is an internal threaded hole; 800 is a nut, 801 is a bolt a, and 802 is a bolt b. DETAILED DESCRIPTION

[0021] In order to make the purpose, technical scheme and advantages of the present invention more clearly described, the following is combined with specific embodiments and with reference to Attachment 1- Fig. 9 The utility model is further described in detail. The same parts are represented by the same figure marks. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of them. Based on the embodiments of the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0022] It should be noted that, in the description of the present invention, "front", "rear", "left", "right", "up" and "down" refer to the directions in the drawings, and "inside" and "outside" refer to the directions toward or away from the geometric center of a specific component, respectively. The orientations or positional relationships indicated by such terms are based on the orientations or positional relationships shown in the drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the present invention.

[0023] Figure 1-Figure 9 It is a structural schematic diagram of an embodiment of the utility model.

[0024] like Figure 1-Figure 3 As shown, an effective wear-resistant film clip mechanism includes a rail 100, a rail wear-resistant plate 200, a chain assembly 300, a countersunk screw 400, a film clip 500, a film clip mounting plate 600, a retaining frame 700, a nut 800, a bolt a 801, and a bolt b 802.

[0025] like Figure 1 As shown, specifically, the rail 100 has a mounting groove 101 , and the mounting groove 101 has an arc-shaped convex surface 102 .

[0026] like Figure 3-Figure 9 As shown, specifically, the chain assembly 300 includes a chain plate a 304 , a chain plate b 302 , a yin and yang stud 303 , a roller 305 , and a chain pin 301 .

[0027] Furthermore, when the chain assembly 300 is assembled, the chain plate a 304, the chain plate b 302, the roller 305, and the chain plate b 302 are sequentially installed on the chain pin shaft 301 from bottom to top; the pin shaft 301 passes through the roller 305 through the through hole 3052; the bottom end 3011 of the pin shaft cooperates with the through hole 3021 on the chain plate b 302 and the through hole 3041 on the chain plate a 304, and the chain plate b 302 is above the chain plate a 304; the top end 3012 of the pin shaft cooperates with the through hole 3021 on another chain plate b 302; the bottom chain plate b 302 is used to connect the chain pin shaft 301 passing through the two rollers 305; the chain plate a 304 is used to connect the two adjacent chain plates b 302 passed by the chain pin shaft 301; the male and female studs 303 are installed in the internal threaded holes 3042 through the external threads 3032 and fixed on the chain plates a 304.

[0028] Furthermore, when installing the film clip mounting plate 600, the assembled chain assembly 300 is placed along the track direction into the mounting groove 101 of the track 100 paved with the track wear-resistant plate 200. The through hole 601 on the film clip mounting plate 600 cooperates with the pin tops 3012 of the two adjacent pins 301, and the countersunk screw 400 is fixed in the internal threaded hole 3031 of the male and female studs 303 through the conical countersunk hole 602.

[0029] Furthermore, when installing the retaining frame 700, the through hole 702 cooperates with the top end 3012 of the pin shaft, and the bolt a 801 passes through the nut 800 and the through hole 701 in sequence and is installed in the internal threaded hole 603 on the membrane clip mounting plate 600, and then the nut 800 is tightened.

[0030] Furthermore, the film clip 500 is fixed on the retaining frame 700 by the bolt b 802 cooperating with the internal threaded hole 703 .

[0031] At this point, an effective wear-resistant membrane clip mechanism has been installed.

[0032] Furthermore, when running Figure 2 As shown, the arcuate concave surface 305 and the arcuate convex surface 102 have the same curvature, and when the film clip 500 clamps the film and moves along the track direction, the arcuate concave surface 3051 of the roller 305 fits with the arcuate convex surface 102 of the track 100 to form surface contact, effectively reducing the loss; at the same time, the film and the arcuate concave surface 305 and the arcuate convex surface 102 are in the same horizontal plane, so that the film clip 500 clamping the film will not generate additional torque on the chain assembly 300, further ensuring the reduction of wear.

Claims

1. An effective wear-resistant film clip mechanism, characterized in that: The membrane clip mechanism comprises: a track (100), a track wear-resistant plate (200), a chain assembly (300), a countersunk screw (400), a membrane clip (500), a membrane clip mounting plate (600), a retaining frame (700), a nut (800), a bolt a (801), and a bolt b (802); the track wear-resistant plate (200) is installed in the track (100); the chain assembly (300) is installed in the track (100) and on the track wear-resistant plate (200); the membrane clip mounting plate (600) is fixed above the chain assembly (300) by the countersunk screw (400); the retaining frame (700) is fixed to the membrane clip mounting plate (600) by the nut (800) and the bolt a (801); the membrane clip (500) is fixed to the membrane clip mounting plate (600) by the bolt b ( 802) is fixed on the retaining frame (700); the roller (305) used in the chain assembly (300) has an arc-shaped concave surface (3051), and the track (100) has an arc-shaped convex surface (102) with the same curvature as the roller (305); when the film clip (500) clamps the film, the arc-shaped concave surface (3051) of the roller (305) fits with the arc-shaped convex surface (102) of the track (100), and the two maintain surface contact regardless of whether the chain assembly (300) is tilted, thereby effectively reducing chain wear; at the same time, when the film clip (500) clamps the film, the film and the center of the arc-shaped concave surface (3051) of the roller (305) and the center of the arc-shaped convex surface (102) of the track (100) are in the same plane, no additional torque is generated, and it further helps to reduce wear.

2. An effective wear-resistant film clip mechanism according to claim 1, characterized in that: The track (100) is provided with a mounting groove (101), and the mounting groove (101) has an arc-shaped convex surface (102) in it.

3. The effective wear-resistant film clip mechanism according to claim 1, characterized in that: The chain assembly (300) comprises a chain plate a (304), a chain plate b (302), a yin-yang stud (303), a roller (305), and a chain pin (301); the roller (305) has an arc-shaped concave surface (3051), and the arc-shaped concave surface (3051) has the same arc as the arc-shaped convex surface (102) in the track (100); the chain pin (301) is sequentially installed with the chain plate a (304), the chain plate b (302), the Roller (305), the chain sprocket b (302); the chain sprocket b (302) is used to connect the adjacent chain pins (301) passing through the two rollers (305); the chain sprocket a (304) is used to connect the two adjacent chain sprockets b (302) passed by the chain pins (301); the yin and yang studs (303) are installed on the chain sprocket a (304) and are used to fix the membrane clip mounting plate (600) through the countersunk screws (400).