Environment-friendly carpet compounding device

Abstract

The utility model provides an environment-friendly carpet compounding device, and relates to the technical field of carpet processing equipment, the environment-friendly carpet compounding device comprises a fixed frame, the outer side of the fixed frame is respectively provided with a driving motor and an air cooler, the top of the fixed frame is provided with two driving cylinders, and the front end of the inner side of the fixed frame is provided with three raw material rollers with different heights; a dust collection cover is mounted on the inner side of the fixed frame; guide inlet rollers are rotationally mounted on the upper side and the lower side of the front end of the dust collection cover; a flow guide cover is mounted at the rear end of the inner side of the fixed frame; a flow guide pipe is installed on the side face of the other end of the flow guide cover. The outer end of the flow guide pipe is connected with the output end of an air cooler on the outer side of the fixed frame. The dust collection cover cleans dust on a fiber layer, a backing material and an adhesive layer of the carpet, the adhesion degree of the adhesive layer is evenly distributed, and the problem that the adhesion effect of part of the carpet is poor due to the fact that the fiber layer, the backing material and the adhesive layer of the carpet adhere to dust in the moving process is solved.

Description

Technical Field

[0001] The utility model relates to the technical field of carpet processing equipment, in particular to an environmentally friendly carpet composite device. Background Art

[0002] The environmentally friendly carpet is a carpet product that focuses on the concept of environmental protection. It uses environmentally friendly materials and processes. During the manufacturing process, the fiber layer and backing material of the carpet are bonded together by a composite device using an adhesive layer. In the prior art, when the composite device composites the environmentally friendly carpet, the fiber layer, backing material and adhesive layer of the carpet are heated and composited together. The fiber layer, backing material and adhesive layer of the carpet are easily attached to some dust in the air during movement. The dust adheres to the fiber layer and backing material of the carpet. When the adhesive layer is heated, the bonding effect of some parts of the carpet is poor, which affects the processing quality of the environmentally friendly carpet. Therefore, the utility model improves the composite device for cleaning the dust on the fiber layer, backing material and adhesive layer of the carpet. Summary of the invention

[0003] The disclosed embodiment relates to an environmentally friendly carpet composite device. When the fiber layer, backing material and adhesive layer of the carpet move in the dust collection hood, the grooves on the adsorption plate adsorb dust attached to the fiber layer, backing material and adhesive layer of the carpet, thereby ensuring the cleanliness of the fiber layer, backing material and adhesive layer surfaces of the carpet. When the adhesive layer is heated and bonded at a later stage, the fiber layer and backing material of the carpet are quickly bonded together, and the adhesive layer is evenly distributed, thereby preventing the problem of poor bonding effect of part of the adhesive layer due to dust, thereby improving the processing quality of the environmentally friendly carpet.

[0004] According to a first aspect of the present disclosure, an environmentally friendly carpet composite device is provided, which specifically includes: a fixed frame, which is a U-shaped structure, and a driving motor and a cold air blower are respectively installed on the outer sides of the fixed frame, and two driving cylinders are installed on the top of the fixed frame, and three raw material rollers of different heights are installed on the inner front end of the fixed frame; a dust hood is installed on the inner side of the fixed frame; the dust hood is a conical structure, the dust hood is located behind the raw material roller, and guide feed rollers are rotatably installed on the upper and lower sides of the front end of the dust hood, and the guide feed rollers are cylindrical structures; a guide hood is installed at the inner rear end position of the fixed frame; the side end of the guide hood is an arc structure, and a guide pipe is installed on the side of the other end of the guide hood; the outer end of the guide pipe is connected to the output end of the cold air blower outside the fixed frame.

[0005] Furthermore, a storage roller is rotatably installed at the rear end of the inner side of the fixed frame; one end of the storage roller is connected to the output end of the driving motor on the outer side of the fixed frame, and the storage roller is located behind the air duct; a hot pressure plate is installed on the inner side of the fixed frame; a heating plate is installed on the top of the hot pressure plate, and a transmission rod is rotatably installed on the hot pressure plate and the heating plate.

[0006] Furthermore, guide grooves 1 are provided on both sides of the fixed frame; a stabilizing bracket is installed on the output end of the bottom of the driving cylinder at the top of the fixed frame; the stabilizing bracket is a cross-shaped structure, and the bottom of the side end of the stabilizing bracket is connected to the top of the hot press plate through a spring; a heating plate is installed at the bottom of the hot press plate, and a transmission rod is rotatably installed at the bottom of the hot press plate and the heating plate, and the hot press plate is located above the hot press carrier plate, and protrusions are provided on both sides of the hot press plate, and the protrusions on both sides of the hot press plate are slidably installed inside the guide groove 1.

[0007] Furthermore, two guide rollers are rotatably installed on the inner side of the fixed frame; the guide rollers are cylindrical structures, and one guide roller is at the same level as the rear side of the front hot pressure plate, and the other guide roller is located at a higher position on the front side of the rear hot pressure plate; a transmission roller is also rotatably installed on the inner side of the fixed frame; the transmission roller is located between the two hot pressure plates, and the transmission rollers are staggered up and down.

[0008] Furthermore, guide grooves 2 are provided on both sides of the fixed frame; a guide pressure plate is slidably installed inside the guide groove 2; a heating element is provided on the inner side of the guide pressure plate, and one guide pressure plate is located above the upper transmission roller, and the other guide pressure plate is located below the lower transmission roller.

[0009] Furthermore, guide rollers are rotatably installed on the upper and lower sides of the rear end of the dust hood, and the guide rollers are cylindrical structures; an adsorption plate is installed inside the dust hood; the adsorption plate is an inclined structure, and grooves are provided on the upper and lower sides of the adsorption plate, and one end of the adsorption plate passes through the dust hood and a purification module is installed on one side of the fixed frame.

[0010] Furthermore, air outlet hoods are installed on the upper and lower sides of the rear end of the air deflector; the air outlet end of the air outlet hood is a conical structure, and one end of the air outlet hood is connected to the inner end of the guide pipe; rotating plates are rotatably installed on the upper and lower inner sides of the front end of the air deflector; the side of the rotating plate is connected to the inner side of the air deflector through a spring; and guide grooves are provided on the top and bottom of the air deflector.

[0011] The utility model provides an environmentally friendly carpet composite device, which has the following beneficial effects:

[0012] When the utility model is in use, dust is cleaned on the fiber layer, backing material and adhesive layer of the carpet by using a dust suction hood. When the environmentally friendly carpet is subjected to composite processing, the fiber layer, backing material and adhesive layer of the carpet are moved after passing through the dust suction hood. When the fiber layer, backing material and adhesive layer of the carpet move in the dust suction hood, the grooves on the adsorption plate adsorb dust attached to the fiber layer, backing material and adhesive layer of the carpet, thereby ensuring the cleanliness of the surface of the fiber layer, backing material and adhesive layer of the carpet. When the adhesive layer is heated and bonded at a later stage, the fiber layer and backing material of the carpet are quickly bonded together, the adhesiveness of the adhesive layer is evenly distributed, and the problem of poor bonding effect of part of the adhesive layer due to dust is prevented, thereby improving the processing quality of the environmentally friendly carpet.

[0013] In addition, by using two transmission rollers to stretch the laminated uncooled carpet to ensure the adhesion of the glue layer, when the environmentally friendly carpet is being laminated, the laminated carpet that has not been completely cooled is driven by two transmission rollers to make the carpet bulge up and down, so that the fiber layer and backing material of the carpet are stretched and changed, so that the heat-molten glue layer can penetrate into the fiber layer and backing material of the carpet, thereby improving the adhesion of the glue layer and improving the quality of the environmentally friendly carpet composite processing. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] In order to more clearly illustrate the technical solution of the embodiment of the utility model, the drawings of the embodiment will be briefly introduced below.

[0015] The drawings described below only relate to some embodiments of the present invention, but are not intended to limit the present invention.

[0016] In the attached picture:

[0017] Figure 1 A schematic diagram showing the overall structure of the present application;

[0018] Figure 2 A schematic cross-sectional structure diagram of a fixed frame of the present application is shown;

[0019] Figure 3 A schematic diagram of the three-dimensional structure of the guide pressure plate of the present application is shown;

[0020] Figure 4 A schematic diagram of the cross-sectional structure of the hot pressing plate of the present application is shown;

[0021] Figure 5 A schematic cross-sectional structure diagram of the dust hood of the present application is shown;

[0022] Figure 6 A schematic diagram of the cross-sectional structure of the air deflector of the present application is shown;

[0023] Reference numerals list

[0024] 1. Fixed frame; 101. Raw material roller; 102. Storage roller; 103. Hot pressing plate; 104. Guide groove 1; 105. Stable bracket; 106. Hot pressing plate; 107. Guide roller; 108. Transmission roller; 109. Guide groove 2; 1010. Guide pressing plate;

[0025] 2. Dust hood; 201. Guide inlet roller; 202. Guide outlet roller; 203. Adsorption plate;

[0026] 3. air guide cover; 301. air guide pipe; 302. air outlet cover; 303. rotating plate; 304. air guide groove. DETAILED DESCRIPTION

[0027] In order to make the purpose, technical solution and advantages of the embodiment of the utility model clearer, the technical solution of the embodiment of the utility model will be clearly and completely described below in conjunction with the drawings of the embodiment of the utility model. Obviously, the described embodiment is a part of the embodiment of the utility model, not all of the embodiments. Based on the described embodiment of the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0028] Please refer to Figures 1 to 6 :

[0029] Embodiment 1:

[0030] The utility model proposes an environmentally friendly carpet composite device, comprising: a fixed frame 1, the fixed frame 1 is a U-shaped structure, and the outer sides of the fixed frame 1 are respectively installed with a driving motor and a cooling fan, and the top of the fixed frame 1 is installed with two driving cylinders, and the inner front end of the fixed frame 1 is installed with three raw material rollers 101 of different heights; the inner rear end of the fixed frame 1 is rotatably installed with a storage roller 102; one end of the storage roller 102 is connected to the output end of the driving motor on the outer side of the fixed frame 1, and the storage roller 102 is located at the guide The rear of the cover 3; a hot pressure plate 103 is installed on the inner side of the fixed frame 1; a heating plate is installed on the top of the hot pressure plate 103, and a transmission rod is rotatably installed on the hot pressure plate 103 and the heating plate; a guide groove 104 is opened on both sides of the fixed frame 1; a stabilizing bracket 105 is installed on the output end of the bottom of the driving cylinder at the top of the fixed frame 1; the stabilizing bracket 105 is a cross-shaped structure, and the bottom of the side end of the stabilizing bracket 105 is connected to the top of the hot pressure plate 106 through a spring; a heating plate is installed at the bottom of the hot pressure plate 106, The bottom of the hot pressing plate 106 and the heating plate are rotatably installed with a transmission rod, and the hot pressing plate 106 is located above the hot pressing plate 103, and convex blocks are provided on both sides of the hot pressing plate 106, and the convex blocks on both sides of the hot pressing plate 106 are slidably installed in the inside of the guide groove 104; two guide rollers 107 are rotatably installed on the inner side of the fixed frame 1; the guide rollers 107 are cylindrical structures, and one guide roller 107 is at the same level as the rear side of the front hot pressing plate 103, and the other guide roller 107 is located in front of the rear hot pressing plate 103. A driving roller 108 is rotatably installed on the inner side of the fixed frame 1; the driving roller 108 is located between the two hot pressing plates 106, and the driving rollers 108 are staggered up and down; guide grooves 109 are opened on both sides of the fixed frame 1; a guide pressing plate 1010 is slidably installed inside the guide groove 109; a heating element is provided on the inner side of the guide pressing plate 1010, and one guide pressing plate 1010 is located above the upper driving roller 108, and the other guide pressing plate 1010 is located below the lower driving roller 108.

[0031] In the disclosed embodiment, when the environmentally friendly carpet is being composited, the three raw material rollers 101 on the inner side of the front end of the fixed frame 1 are sequentially installed with the fiber layer, the adhesive layer and the backing material of the carpet from top to bottom, and the receiving roller 102 can roll up the composited environmentally friendly carpet, and place the fiber layer, the backing material and the adhesive layer of the carpet on the hot pressing plate 103, and the driving cylinder on the top of the fixed frame 1 drives the stabilizing bracket 105 to move downward, and the stabilizing bracket 105 drives the hot pressing plate 106 to move along the guide groove 104 through the spring, so that the hot pressing plate 106 performs hot pressing composite processing on the fiber layer, the backing material and the adhesive layer of the carpet placed on the hot pressing plate 103, and when the composited carpet moves, the top of the hot pressing plate 103 and the bottom of the hot pressing plate 106 The driving rod of the part is used to guide to reduce the friction with the heating plate. The carpet that has not been completely cooled after compounding passes through a guide roller 107 and moves downward through two driving rollers 108, and then passes through another guide roller 107 to be placed on the top of another hot pressing plate 103 and the bottom of the hot pressing plate 106 for hot pressing compounding again. When the carpet that has not been completely cooled after compounding passes through the two driving rollers 108, the carpet is stretched and changed, and the guide pressing plate 1010 moves along the guide groove 109 under the action of the spring. The guide pressing plate 1010 continuously hot presses and compounds the carpet, so that the molten adhesive layer further penetrates into the fiber layer and the backing material of the carpet, thereby improving the quality of the carpet compounding processing. The receiving roller 102 receives the composite carpet under the action of the driving motor.

[0032] Embodiment 2, on the basis of embodiment 1, a dust hood 2 is installed on the inner side of the fixed frame 1; the dust hood 2 is a conical structure, the dust hood 2 is located behind the raw material roller 101, and the upper and lower sides of the front end of the dust hood 2 are rotatably installed with guide feed rollers 201, and the guide feed rollers 201 are cylindrical structures; the upper and lower sides of the rear end of the dust hood 2 are rotatably installed with guide outlet rollers 202, and the guide outlet rollers 202 are cylindrical structures; an adsorption plate 203 is installed inside the dust hood 2; the adsorption plate 203 is an inclined structure, and the upper and lower sides of the adsorption plate 203 are provided with grooves, and one end of the adsorption plate 203 passes through the dust hood 2 and a purification module is installed on one side of the fixed frame 1, and the environmentally friendly carpet is being composited and processed. During operation, the fiber layer, backing material and adhesive layer of the carpet on the three raw material rollers 101 enter the interior of the dust hood 2, and the guide feed rollers 201 on the upper and lower sides of the front end of the dust hood 2 guide the fiber layer and backing material of the carpet, and the fiber layer, backing material and adhesive layer of the carpet move through the outside of the adsorption plate 203, and the purification module at one end of the adsorption plate 203 works, and the grooves on the side of the adsorption plate 203 adsorb the dust on the fiber layer, backing material and adhesive layer of the carpet, so that the fiber layer, backing material and adhesive layer of the carpet with a relatively clean surface move through the rear end of the dust hood 2, and then the guide outlet rollers 202 guide the fiber layer, backing material and adhesive layer of the carpet to the hot pressure plate 103.

[0033] Embodiment 3, on the basis of embodiment 1, a guide cover 3 is installed at the rear end position of the inner side of the fixed frame 1; the side end of the guide cover 3 is an arc-shaped structure, and a guide pipe 301 is installed on the side of the other end of the guide cover 3; the outer end of the guide pipe 301 is connected to the output end of the air cooler outside the fixed frame 1; an air outlet cover 302 is installed on the upper and lower sides of the rear end of the guide cover 3; the air outlet end of the air outlet cover 302 is a conical structure, and one end of the air outlet cover 302 is connected to the inner end of the guide pipe 301; a rotating plate 303 is rotatably installed on the upper and lower inner sides of the front end of the guide cover 3; the side of the rotating plate 303 is connected to the inner side of the guide cover 3 through a spring; the guide cover 3 The top and bottom of the frame 1 are provided with guide grooves 304. When the environmentally friendly carpet is being composited, the composite carpet enters the interior of the guide cover 3. Under the action of the spring, the two rotating plates 303 are respectively placed on the upper and lower sides of the carpet. The air cooler on the outside of the fixed frame 1 works, and the generated cold air flow enters the air outlet cover 302 through the guide pipe 301. The air flow blown out of the air outlet cover 302 flows on the upper and lower sides of the carpet. The cold air flow cools the composite carpet in time, and the rotating plate 303 guides the air flow. The cold air flow carries the heat and flows out through the guide groove 304. The cooled environmentally friendly carpet is stored on the storage roller 102.

[0034] The working principle of this embodiment is as follows: when in use, the fiber layer, backing material and adhesive layer of the carpet on the three raw material rollers 101 enter the dust hood 2, the guide inlet roller 201 guides the fiber layer and backing material of the carpet, the fiber layer, backing material and adhesive layer of the carpet move through the outside of the adsorption plate 203, the purification module drives the grooves on the side of the adsorption plate 203 to adsorb the dust on the fiber layer, backing material and adhesive layer of the carpet, the fiber layer, backing material and adhesive layer of the carpet with a clean surface are guided to move on the hot pressure plate 103 through the guide outlet roller 202 at the rear end of the dust hood 2, the driving cylinder on the top of the fixed frame 1 drives the stabilizing bracket 105 to move downward, the stabilizing bracket 105 drives the hot pressing plate 106 through the spring along the guide groove 104 to perform hot pressing and compounding processing on the fiber layer, backing material and adhesive layer of the carpet placed on the hot pressure plate 103, and the carpet that has not been completely cooled after compounding passes through a guide roller 107 through two transmissions After the moving roller 108 moves downward, it is placed on the top of another hot pressing plate 103 and the bottom of the hot pressing plate 106 through another guide roller 107 for hot pressing and compounding again. The carpet that has not been completely cooled after compounding changes in tension when passing through two driving rollers 108. The guide pressing plate 1010 continues to hot press and compound the carpet. The molten adhesive layer further penetrates into the fiber layer and backing material of the carpet, thereby improving the quality of the carpet compounding process. The compounded carpet enters the guide cover 3. Under the action of the spring, the two rotating plates 303 are respectively placed on the upper and lower sides of the carpet. The cold air flow generated by the cold air blower outside the fixed frame 1 enters the air outlet cover 302 through the guide pipe 301. The air flow blown out of the air outlet cover 302 flows and cools on the upper and lower sides of the carpet. The rotating plate 303 guides the cold air flow and carries the heat to flow out through the guide groove 304. Under the action of the driving motor, the storage roller 102 stores the compounded carpet.

[0035] In this article, there are a few points to note:

[0036] 1. The drawings of the embodiments of the present disclosure only involve structures related to the embodiments of the present disclosure, and other structures may refer to general designs.

[0037] 2. In the absence of conflict, the embodiments of the present disclosure and the features therein may be combined with each other to obtain new embodiments.

[0038] The above are only specific embodiments of the present disclosure, but the protection scope of the present disclosure is not limited thereto. Any technician familiar with the technical field can easily think of changes or substitutions within the technical scope disclosed in the present disclosure, which should be included in the protection scope of the present disclosure. Therefore, the protection scope of the present disclosure should be based on the protection scope of the claims.

Claims

1. An environmentally friendly carpet composite device, comprising: A fixed frame (1), wherein a driving motor and a cooling fan are respectively installed on the outer side of the fixed frame (1), and two driving cylinders are installed on the top of the fixed frame (1), and three raw material rollers (101) of different heights are installed on the inner front end of the fixed frame (1); a dust hood (2) is installed on the inner side of the fixed frame (1); the dust hood (2) is located behind the raw material roller (101), and guide feed rollers (201) are rotatably installed on the upper and lower sides of the front end of the dust hood (2); a guide hood (3) is installed at the inner rear end of the fixed frame (1); a guide pipe (301) is installed on the side of the other end of the guide hood (3); the outer end of the guide pipe (301) is connected to the output end of the cooling fan on the outer side of the fixed frame (1).

2. The environmentally friendly carpet composite device according to claim 1, characterized in that: A storage roller (102) is rotatably mounted on the rear end of the inner side of the fixed frame (1); one end of the storage roller (102) is connected to the output end of the driving motor on the outer side of the fixed frame (1), and the storage roller (102) is located behind the air deflector (3); a hot pressure plate (103) is mounted on the inner side of the fixed frame (1); a heating plate is mounted on the top of the hot pressure plate (103), and a transmission rod is rotatably mounted on the hot pressure plate (103) and the heating plate.

3. The environmentally friendly carpet composite device according to claim 2, characterized in that: Guide grooves (104) are provided on both sides of the fixed frame (1); a stabilizing bracket (105) is installed on the output end of the bottom of the driving cylinder at the top of the fixed frame (1); the bottom of the side end of the stabilizing bracket (105) is connected to the top of the hot pressing plate (106) through a spring; a heating plate is installed at the bottom of the hot pressing plate (106), and a transmission rod is rotatably installed at the bottom of the hot pressing plate (106) and the heating plate, and the hot pressing plate (106) is located above the hot pressing plate (103), and protrusions are provided on both sides of the hot pressing plate (106), and the protrusions on both sides of the hot pressing plate (106) are slidably installed inside the guide grooves (104).

4. The environmentally friendly carpet composite device according to claim 3, characterized in that: Two guide rollers (107) are rotatably mounted on the inner side of the fixed frame (1); one of the guide rollers (107) is at the same level as the rear side of the front hot pressing plate (103), and the other guide roller (107) is located at a higher position on the front side of the rear hot pressing plate (103); a transmission roller (108) is also rotatably mounted on the inner side of the fixed frame (1); the transmission roller (108) is located between the two hot pressing plates (106).

5. The environmentally friendly carpet composite device according to claim 4, characterized in that: Two guide grooves (109) are provided on both sides of the fixed frame (1); a guide pressure plate (1010) is slidably mounted inside the two guide grooves (109); a heating element is provided on the inner side of the guide pressure plate (1010), and one guide pressure plate (1010) is located above the upper transmission roller (108), and the other guide pressure plate (1010) is located below the lower transmission roller (108).

6. The environmentally friendly carpet composite device according to claim 5, characterized in that: Guide rollers (202) are rotatably mounted on the upper and lower sides of the rear end of the dust hood (2); an adsorption plate (203) is mounted inside the dust hood (2); the adsorption plate (203) is an inclined structure, and grooves are provided on the upper and lower sides of the adsorption plate (203); one end of the adsorption plate (203) passes through the dust hood (2) and a side of the fixed frame (1) is mounted with a purification module.

7. The environmentally friendly carpet composite device according to claim 6, characterized in that: An air outlet hood (302) is installed on both upper and lower sides of the rear end of the air guide hood (3); one end of the air outlet hood (302) is connected to the inner end of the air guide pipe (301); a rotating plate (303) is rotatably installed on both upper and lower inner sides of the front end of the air guide hood (3); the side of the rotating plate (303) is connected to the inner side of the air guide hood (3) through a spring; and a guide groove (304) is provided on the top and bottom of the air guide hood (3).

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