Discharging control device

By designing a discharge control device including a discharge pipe, a pneumatic powder butterfly valve, a solid particle flowmeter and a docking component, the problem of troublesome and inefficient connection between the storage and transportation tank and the zirconium tetrachloride discharge port is solved, and efficient and accurate material loading control is achieved, avoiding the phenomenon of overflow and dissatisfaction.

CN222859761UActive Publication Date: 2025-05-13SHENYANG NUOQIAO ELECTROMECHANICAL EQUIP CO LTD +1
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Patent Information

Application Number
CN202520641656.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-04-08
Publication Date
2025-05-13
Estimated Expiration
2035-04-08

AI Technical Summary

Technical Problem

In the production of zirconium hafnium chlorination, during the feeding and transfer of zirconium tetrachloride condensate material, the connection between the feeding port of the storage and transportation tank and the zirconium tetrachloride discharge port is troublesome and inefficient. It is also possible to judge the filling degree of the material by manual knocking to cause overflow and dissatisfaction.

Method used

A discharge control device is designed, including a discharge pipe, a pneumatic powder butterfly valve, a solid particle flowmeter and a docking assembly. Through the coordination of the pneumatic powder butterfly valve and a solid particle flowmeter, the efficient connection between the storage and transportation tank and the zirconium tetrachloride discharge port is achieved, and the material flow is accurately measured through the solid particle flowmeter to avoid manual judgment.

Benefits of technology

The device is simple and efficient in operation, and can accurately control the loading amount of materials, avoid overflow and dissatisfaction, and improve the efficiency and accuracy of feeding and transport.

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Abstract

The utility model relates to the technical field of zirconium and hafnium production, and discloses a discharging control device which comprises a discharging pipe, a pneumatic powder butterfly valve is installed at the bottom end of the discharging pipe, a solid particle flow meter is installed at the bottom end of the pneumatic powder butterfly valve, and a material receiving pipe is arranged below the solid particle flow meter. Through cooperation of a discharging pipe, a pneumatic powder butterfly valve, a solid particle flow meter, a butt joint assembly and a material receiving pipe, a first cavity ring and a second cavity ring are located on the inner side and the outer side of the pipe wall of the material receiving pipe correspondingly, and then a first electromagnetic valve is opened and closed; the positive pressure pipe starts to inject air higher than the atmospheric pressure into the first cavity ring and the second cavity ring through the first electromagnetic valve, the internal air pressure of the first cavity ring and the second cavity ring is increased, the volume of the first cavity ring and the second cavity ring is expanded to abut against the material receiving pipe, and then the first electromagnetic valve is closed in the process; the operation is simple, and the material receiving port of the storage and transportation tank is efficiently connected with the discharge port of zirconium tetrachloride.
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Description

Technical Field

[0001] The utility model relates to the technical field of zirconium and hafnium production, in particular to a material discharging control device. Background Art

[0002] At present, in the production of zirconium and hafnium chlorination, the collection and transportation of zirconium tetrachloride condensate materials is completed in the zirconium tetrachloride condensate material collection workshop. The collection workshop is equipped with a lifting area I and a collection area. The collection and transportation process is as follows: first, the storage and transportation tank is lifted by a crane to the lifting area of ​​the collection workshop, and the storage and transportation tank is placed on a forklift. Then, the storage and transportation tank is transferred from the lifting area to the receiving port of the collection area by a forklift. In the receiving area, the zirconium tetrachloride condensate material is discharged from the discharge port of the primary condenser to the receiving port of the zirconium tetrachloride condensate storage and transportation tank. The storage and transportation tank collects the zirconium tetrachloride condensate material. After the collection is completed, the storage and transportation tank containing the zirconium tetrachloride condensate is transferred from the collection area II to the lifting area by a forklift, and then returned to the steaming workshop by a crane. The entire collection and transportation process is completed by manual operation.

[0003] At present, the main problems existing in the collection and transportation process of zirconium tetrachloride are: during the material receiving process, the material receiving port of the storage tank and the zirconium tetrachloride discharge port are hard-connected by flanges and bolts. In this process, the operation is cumbersome and inefficient. When the zirconium tetrachloride is loaded into the storage tank, the storage tank is manually knocked and the sound inside the storage tank is listened to to judge whether the zirconium tetrachloride in the storage tank is full, which will cause overflow and incomplete filling of the storage tank. Utility Model Content

[0004] The purpose of the utility model is to provide a discharge control device, which can simply and efficiently connect the material receiving port of the storage tank with the discharge port of zirconium tetrachloride, and can accurately know the amount of material loaded into the tank body without judging by knocking, and is not prone to overflow and incomplete filling, so as to solve the problems raised in the above-mentioned background technology.

[0005] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a discharge control device, comprising a discharge pipe, a pneumatic powder butterfly valve is installed at the bottom end of the discharge pipe, a solid particle flow meter is installed at the bottom end of the pneumatic powder butterfly valve, a material receiving pipe is arranged below the solid particle flow meter, the material receiving pipe is connected to the solid particle flow meter through a docking assembly, the docking assembly comprises: a rubber folding soft cylinder, the rubber folding soft cylinder is fixedly connected to the bottom end of the solid particle flow meter, the bottom end of the rubber folding soft cylinder is fixedly connected to A circular groove plate, wherein a vertical cylinder is fixedly connected to the inner top end of the circular groove plate, a first cavity ring is fixedly connected to the outer wall of the vertical cylinder, a second cavity ring is fixedly connected to the inner wall of the circular groove plate, a first solenoid valve is fixedly connected to one side of the top end of the circular groove plate, a positive pressure tube is connected to the top end of the first solenoid valve, a second solenoid valve is fixedly connected to the other side of the top end of the circular groove plate, a negative pressure tube is connected to the top end of the second solenoid valve, handles are fixedly connected to the front and rear sides of the outer wall of the circular groove plate, and the first cavity ring and the second cavity ring are tightly pressed against the material receiving tube after their volume expands.

[0006] Preferably, pressure relief valves are fixedly connected to left and right sides of the outer wall of the circular groove plate, and the air inlet port of the pressure relief valve is communicated with the interior of the second cavity ring.

[0007] Preferably, an auxiliary component is provided above the first cavity ring and the second cavity ring, and the auxiliary component comprises: a circular ring, the circular ring is located above the first cavity ring and the second cavity ring, a transverse tube is provided above the circular ring, the left and right ends of the transverse tube are respectively fixedly connected to the first cavity ring and the second cavity ring, the outer wall of the transverse tube is provided with a support plate, the upper and lower ends of the support plate are respectively fixedly connected to the circular groove plate and the material receiving tube.

[0008] Preferably, a plurality of the transverse tubes are provided, and the plurality of transverse tubes are distributed in a ring-like shape and at equal intervals above the circular ring.

[0009] Preferably, the transverse tube is a double-section structure, and a rubber folding tube is fixedly connected between the double-section transverse tubes.

[0010] Compared with the prior art, the beneficial effects of the present invention are: the discharging control device has the following advantages over the traditional technology:

[0011] Through the coordination among the discharge pipe, the pneumatic powder butterfly valve, the solid particle flowmeter, the docking assembly and the receiving pipe, the user first locates the receiving pipe for receiving the materials from the storage tank under the circular groove plate, and the user applies force to the handle to put the circular groove plate on the outer wall of the receiving pipe, so that the first cavity ring and the second cavity ring are respectively located on the inner and outer sides of the pipe wall of the receiving pipe, and then the first solenoid valve is opened and closed, and the positive pressure pipe begins to inject air higher than the atmospheric pressure into the first cavity ring and the second cavity ring through the first solenoid valve, and the air pressure inside the first cavity ring and the second cavity ring increases and the volume expands accordingly to counteract the receiving pipe, and then the first solenoid valve is closed to complete the docking operation of the receiving pipe for receiving the materials from the storage tank. In this process, the receiving port of the storage tank and the discharge port of zirconium tetrachloride are connected simply and efficiently.

[0012] Through the coordination among the discharge pipe, pneumatic powder butterfly valve, solid particle flow meter, docking assembly and receiving pipe, the powder butterfly valve will be started to open and close, the bottom end of the discharge pipe will be in an open state, and the material will be injected into the storage tank in sequence through the pneumatic powder butterfly valve, solid particle flow meter, rubber folding soft cylinder, vertical cylinder and receiving pipe. During this period, the solid particle flow meter can accurately measure the flow rate of the passing material, so as to accurately know the amount of material loaded into the tank body, without the need to judge by knocking, and it is not easy to have overflow and incomplete filling.

[0013] Through the coordination among the discharge pipe, the pneumatic powder butterfly valve, the solid particle flowmeter, the docking assembly, the auxiliary assembly and the receiving pipe, and through the setting of the cross pipe, the cross pipe can make the interiors of the first cavity ring and the second cavity ring connected to each other, so that the internal air pressures of the first cavity ring and the second cavity ring can be the same, and the force strengths of the first cavity ring and the second cavity ring on the docking pipe can be the same, so that the receiving pipe is in a stable state after being connected.

[0014] Through the cooperation among the circular groove plate, the vertical cylinder, the material receiving pipe, the first cavity ring, the second cavity ring and the pressure relief valve, during the period of air supply and pressurization to the inside of the first cavity ring and the second cavity ring, if the first solenoid valve is not closed in time due to operational error, the internal air pressure of the first cavity ring and the second cavity ring will be greater than the set critical value of the pressure relief valve. The pressure relief valve can discharge the internal air of the first cavity ring and the second cavity ring to the outside, thereby preventing the first cavity ring and the second cavity ring from being damaged due to the high internal air pressure, thereby facilitating long-term and safe use. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] The above and other features, advantages and aspects of the embodiments of the present disclosure will become more apparent with reference to the following detailed description in conjunction with the accompanying drawings. Throughout the accompanying drawings, the same or similar reference numerals represent the same or similar elements. It should be understood that the drawings are schematic and the originals and elements are not necessarily drawn to scale.

[0016] Figure 1It is a schematic diagram of the structure of the utility model;

[0017] Figure 2 for Figure 1 A front partial sectional view of the

[0018] Figure 3 for Figure 2 The enlarged view of point A in the middle;

[0019] Figure 4 for Figure 1 Top view of a circular groove plate.

[0020] In the figure: 1. discharge pipe, 2. pneumatic powder butterfly valve, 3. solid particle flowmeter, 4. rubber folding soft cylinder, 5. circular groove plate, 6. vertical cylinder, 7. material receiving pipe, 8. first cavity ring, 9. second cavity ring, 10. first solenoid valve, 11. positive pressure pipe, 12. second solenoid valve, 13. negative pressure pipe, 14. handle, 15. circular ring, 16. support plate, 17. horizontal pipe, 18. rubber folding pipe, 19. pressure relief valve. DETAILED DESCRIPTION

[0021] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0022] See also Figure 1-Figure 4 The utility model provides a technical solution: a discharging control device, including a discharging pipe 1, a pneumatic powder butterfly valve 2 is installed at the bottom end of the discharging pipe 1, a solid particle flow meter 3 is installed at the bottom end of the pneumatic powder butterfly valve 2, a material receiving pipe 7 is provided below the solid particle flow meter 3, and the material receiving pipe 7 is connected to the solid particle flow meter 3 through a docking component, and the docking component includes: a rubber folding soft cylinder 4, the rubber folding soft cylinder 4 is fixedly connected to the bottom end of the solid particle flow meter 3, the bottom end of the rubber folding soft cylinder 4 is fixedly connected to a circular groove plate 5, and the circular groove plate 5 A vertical cylinder 6 is fixedly connected to the inner top end, a first cavity ring 8 is fixedly connected to the outer wall of the vertical cylinder 6, a second cavity ring 9 is fixedly connected to the inner wall of the circular groove plate 5, a first solenoid valve 10 is fixedly connected to one side of the top end of the circular groove plate 5, a positive pressure pipe 11 is connected to the top end of the first solenoid valve 10, a second solenoid valve 12 is fixedly connected to the other side of the top end of the circular groove plate 5, a negative pressure pipe 13 is connected to the top end of the second solenoid valve 12, handles 14 are fixedly connected to the front and back sides of the outer wall of the circular groove plate 5, and the first cavity ring 8 and the second cavity ring 9 are tightly pressed against the material receiving pipe 7 after the volume is expanded.

[0023] In the specific implementation process, it is worth pointing out that the top of the discharge pipe 1 is connected to the external zirconium tetrachloride condensation material tank, and the pneumatic powder butterfly valve 2 is mainly used to switch the material box, hopper and silo filled with powdered or granular materials. Its structure makes it perform well in powder-specific transportation and is suitable for the processing of all powdered and granular materials. The working principle of the solid particle flowmeter 3 is based on the contact electrification theory of solid materials. The powder material will accumulate a certain degree of charge during the movement. When the powder material passes through the annular sensor of the flowmeter, each charged powder particle signal passing through the annular sensor is effectively captured, amplified, shaped and filtered by the amplifier circuit, and handed over to the high-speed processor for calculation. It can output a standard current signal that is linearly related to the powder flow, and finally converted into a numerical value (kg / H or T / H), which is suitable for a variety of powder media, The on-line flow monitoring of solid particulate materials can be widely used in the electric power, metallurgy, cement, pharmaceutical, chemical, food manufacturing and other industries. The material receiving pipe 7 is a material receiving pipe used for receiving materials in storage and transportation tanks. The rubber folding soft tube 4 is made of rubber material and can be compressed and deformed. The first cavity ring 8 and the second cavity ring 9 are both made of rubber material and have a certain flexibility. When the internal air pressure increases, the volume can expand, and when the internal air pressure decreases, the volume can be restored. Of course, the volume can shrink when the internal pressure is negative. The first solenoid valve 10 and the second solenoid valve 12 are both normally closed solenoid valves. Their power lines are connected to the external power supply device to provide the required power for their operation. The positive pressure pipe 11 is connected to the external high-pressure air supply device, and the negative pressure pipe 13 is connected to the external air adsorption device. The handle 14 can facilitate the user to apply force to the circular groove plate 5.

[0024] Furthermore, pressure relief valves 19 are fixedly connected to the left and right sides of the outer wall of the circular groove plate 5 , and the air inlet port of the pressure relief valve 19 is communicated with the interior of the second cavity ring 9 .

[0025] During the specific implementation process, it is worth pointing out that a spring and piston system (or valve core) is usually provided inside the pressure relief valve 19. When the system pressure exceeds the preset value, the pressure will overcome the resistance of the spring and push the piston or valve core to move, thereby opening the valve and releasing excess pressure. When the first solenoid valve 10 is not closed in time due to operational errors, the internal air pressure of the first cavity ring 8 and the second cavity ring 9 is greater than the set critical value of the pressure relief valve 19. The pressure relief valve 19 can discharge the internal air of the first cavity ring 8 and the second cavity ring 9 to the outside, thereby preventing the first cavity ring 8 and the second cavity ring 9 from being damaged due to the high internal air pressure, thereby facilitating long-term and safe use.

[0026] Furthermore, an auxiliary component is provided above the first cavity ring 8 and the second cavity ring 9, and the auxiliary component includes: a circular ring 15, the circular ring 15 is located above the first cavity ring 8 and the second cavity ring 9, a transverse tube 17 is provided above the circular ring 15, the left and right ends of the transverse tube 17 are respectively fixedly connected to the first cavity ring 8 and the second cavity ring 9, and the outer wall of the transverse tube 17 is provided with a support plate 16, and the upper and lower ends of the support plate 16 are respectively fixedly connected to the circular groove plate 5 and the material receiving tube 7.

[0027] In the specific implementation process, it is worth pointing out that the interior of the cross tube 17 is interconnected with the interior of the first cavity ring 8 and the second cavity ring 9. After the setting of the cross tube 17, the cross tube 17 can make the interiors of the first cavity ring 8 and the second cavity ring 9 in a state of mutual communication, so that the internal air pressures of the first cavity ring 8 and the second cavity ring 9 can be the same, so that the first cavity ring 8 and the second cavity ring 9 have the same force strength on the connecting pipe 7, which facilitates the connecting pipe 7 to be in a stable state after being connected. The outer wall of the cross tube 17 and the through surface of the support plate 16 are clearance matched, and the clearance match refers to a match with a gap (including a minimum gap equal to zero).

[0028] Furthermore, a plurality of transverse tubes 17 are provided, and the plurality of transverse tubes 17 are distributed above the ring 15 in an annular shape and at equal intervals.

[0029] In the specific implementation process, it is worth pointing out that during the injection of high-pressure air into the second cavity ring 9, the internal air pressures of the first cavity ring 8 and the second cavity ring 9 can be quickly brought into the same state.

[0030] Furthermore, the transverse tube 17 is a double-section structure, and a rubber folding tube 18 is fixedly connected between the double-section transverse tubes 17 .

[0031] During the specific implementation process, it is worth pointing out that the rubber folding tube 18 is made of rubber material and has a certain flexibility, which can change the distance between the double-section cross tube 17 and facilitate sufficient tightening between the first cavity ring 8 and the second cavity ring 9 and the receiving tube 7.

[0032] Working principle:

[0033] Installation of the material connection pipe for the storage tank:

[0034] The user first places the receiving pipe 7 for receiving materials from the storage tank under the circular groove plate 5, and applies force to the handle 14 to fit the circular groove plate 5 on the outer wall of the receiving pipe 7, so that the first cavity ring 8 and the second cavity ring 9 are respectively located on the inner and outer sides of the pipe wall of the receiving pipe 7. At this time, the first solenoid valve 10 is opened and closed, and the positive pressure pipe 11 begins to inject air higher than atmospheric pressure into the first cavity ring 8 and the second cavity ring 9 through the first solenoid valve 10. The internal air pressure of the first cavity ring 8 and the second cavity ring 9 increases, and the volume expands accordingly, counteracting the receiving pipe 7. Then the first solenoid valve 10 is closed to complete the docking operation of the receiving pipe 7 for receiving materials from the storage tank. In this process, the receiving port of the storage tank and the discharge port of zirconium tetrachloride are connected simply and efficiently.

[0035] Feeding operations into storage tanks:

[0036] The powder butterfly valve 2 is started to be opened and closed, and the bottom end of the discharge pipe 1 is in an open state. The material is injected into the storage tank through the pneumatic powder butterfly valve 2, the solid particle flow meter 3, the rubber folding soft cylinder 4, the vertical cylinder 6 and the receiving pipe 7 in sequence. During this period, the solid particle flow meter 3 can accurately measure the flow rate of the passing material, so as to accurately know the amount of material loaded into the tank body, without the need to judge by knocking, and it is not easy to overflow and be incomplete. After the material discharge amount reaches the standard, the pneumatic powder butterfly valve 2 is closed, and the second solenoid valve 12 is started. The negative pressure pipe 13 can extract most of the air inside the first cavity ring 8 and the second cavity ring 9. The air pressure inside the first cavity ring 8 and the second cavity ring 9 is reduced and the volume is reduced accordingly. The first cavity ring 8 and the second cavity ring 9 no longer press against the discharge pipe 7. At this time, the circular groove plate 5 can be removed from the top of the receiving pipe 7 to complete the overall feeding operation.

[0037] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A discharge control device, comprising a discharge pipe (1), characterized in that: A pneumatic powder butterfly valve (2) is installed at the bottom end of the discharge pipe (1), a solid particle flow meter (3) is installed at the bottom end of the pneumatic powder butterfly valve (2), a material receiving pipe (7) is provided below the solid particle flow meter (3), the material receiving pipe (7) is connected to the solid particle flow meter (3) via a docking assembly, the docking assembly comprising: a rubber folding soft cylinder (4), the rubber folding soft cylinder (4) is fixedly connected to the bottom end of the solid particle flow meter (3), the bottom end of the rubber folding soft cylinder (4) is fixedly connected to a circular groove plate (5), the inner top end of the circular groove plate (5) is fixedly connected to a vertical cylinder (6), the vertical cylinder (6) The outer wall of the circular groove plate (6) is fixedly connected to a first cavity ring (8), the inner wall of the circular groove plate (5) is fixedly connected to a second cavity ring (9), one side of the top end of the circular groove plate (5) is fixedly connected to a first solenoid valve (10), the top end of the first solenoid valve (10) is connected to a positive pressure tube (11), the other side of the top end of the circular groove plate (5) is fixedly connected to a second solenoid valve (12), the top end of the second solenoid valve (12) is connected to a negative pressure tube (13), the front and rear sides of the outer wall of the circular groove plate (5) are fixedly connected to handles (14), and the first cavity ring (8) and the second cavity ring (9) are tightly pressed against the material receiving tube (7) after the volume of the first cavity ring (8) and the second cavity ring (9) expand.

2. A material discharging control device according to claim 1, characterized in that: Pressure relief valves (19) are fixedly connected to the left and right sides of the outer wall of the circular groove plate (5), and the air inlet port of the pressure relief valve (19) is in communication with the interior of the second cavity ring (9).

3. A material discharging control device according to claim 1, characterized in that: An auxiliary component is provided above the first cavity ring (8) and the second cavity ring (9), and the auxiliary component comprises: a circular ring (15), the circular ring (15) being located above the first cavity ring (8) and the second cavity ring (9), a transverse tube (17) being provided above the circular ring (15), the left and right ends of the transverse tube (17) being fixedly connected to the first cavity ring (8) and the second cavity ring (9), respectively, and a support plate (16) being sleeved on the outer wall of the transverse tube (17), the upper and lower ends of the support plate (16) being fixedly connected to the circular groove plate (5) and the material receiving tube (7), respectively.

4. A material discharging control device according to claim 3, characterized in that: A plurality of the transverse tubes (17) are provided, and the plurality of transverse tubes (17) are distributed in an annular shape and at equal intervals above the circular ring (15).

5. A material discharging control device according to claim 3, characterized in that: The transverse tube (17) is a double-section structure, and a rubber folding tube (18) is fixedly connected between the double-section transverse tubes (17).