Automatic tray filling machine for ceramic wafers
By designing the ceramic sheet automatic disk loader, using the snap design of placing the disk and adsorption part and the negative pressure adsorption technology, the problem of sliding or displacement during the disk loading of the ceramic sheet is solved, and the stability and efficiency of the disk loading are improved.
Patent Information
- Application Number
- CN202421758585.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-24
- Publication Date
- 2025-05-13
- Estimated Expiration
- 2034-07-24
AI Technical Summary
Ceramic sheets are prone to slide or displace during the loading process, resulting in inaccurate position of the plate, affecting subsequent packaging and handling processes, or causing product damage or production interruption.
An automatic ceramic sheet plate loading machine is designed, including a conveying part, an adsorption part, an adjustment part and a frame storage part. By setting up the placement disc and adsorption part, the snap design of the projection and groove provides physical fixation, and combining the pump body and suction cup to provide negative pressure adsorption, ensuring stable placement of the ceramic frame during movement.
It effectively avoids the positional offset of the ceramic frame during plane movement, increases the stability of the ceramic frame, reduces the risk of damage during the ceramic sheet loading process, and improves work efficiency.
Smart Images

Figure CN222859812U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of ceramic slice production and processing, in particular to an automatic ceramic slice tray loading machine. Background Art
[0002] Ceramic sheets generally refer to thin and flat objects made of ceramic materials. They can be used in various applications, including electronic ceramic sheets, structural ceramic sheets, decorative ceramic sheets, biomedical ceramic sheets and thermal protection ceramic sheets. Ceramic sheets are characterized by high hardness, high wear resistance, high corrosion resistance and good heat resistance. In addition, they usually have good electrical insulation properties and stable chemical properties. Due to these characteristics, ceramic sheets are very popular in many high-end technology fields and daily applications.
[0003] When in use, stable handling and precise placement of ceramic plates are crucial during the production and packaging process. However, since the plates are easily unstable when placed on a conveyor, they may slip or shift during movement, resulting in inaccurate positioning of the plates, affecting subsequent packaging and handling processes or causing product damage or production interruptions. Therefore, the present application provides an automatic ceramic plate loading machine to meet the needs. Utility Model Content
[0004] The technical problem to be solved by the utility model is to provide an automatic ceramic plate loading machine to solve the problem that the existing ceramic plates are prone to sliding or shifting during the loading process, resulting in inaccurate positioning of the plates, affecting the subsequent packaging and handling processes or causing product damage or production interruption.
[0005] In order to solve the above technical problems, the utility model provides the following technical solutions:
[0006] A ceramic sheet automatic loading machine comprises a conveying part installed on a workbench, the conveying part comprising: a conveyor; a placing plate arranged on the conveyor, the placing plate being provided with two protrusions; an adsorption part installed on the workbench, the adsorption part comprising: a pump body; a connecting pipe installed on the pump body; and a suction cup installed on the connecting pipe.
[0007] The first adjusting part is installed on the workbench, and the first adjusting part comprises: a supporting member; a sliding member installed on the supporting member; a driving member installed on the sliding member through a connecting member; and an adjusting arm installed on the sliding member through a connecting member.
[0008] The second adjusting part is installed on the first adjusting part, and the second adjusting part includes: a second supporting member; and a second sliding member installed on the second supporting member.
[0009] The grabbing part is installed on the second adjusting part, and the grabbing part comprises: a mounting frame; and a plurality of suction nozzles installed on the mounting frame.
[0010] The second conveying part is installed on the workbench; the main body of the ceramic piece is placed on the second conveying part.
[0011] A storage frame is installed on the workbench; a plurality of tile frames are placed on the storage frame; a groove is provided on the tile frame for use with the placement plate protrusion; a through port is provided on the storage frame, and the height of the through port is the same as that of the tile frame.
[0012] The storage part is used for placing the tile frame containing the ceramic tiles; the telescopic part is installed on the workbench and is used for pushing the tile frame in the storage frame part.
[0013] Compared with the prior art, the utility model has at least the following beneficial effects:
[0014] In the above scheme, by setting a placement plate and an adsorption part, the snap-on design of the protrusion on the placement plate and the groove on the ceramic frame can provide a first layer of physical fixation, which can ensure that the items are stably placed on the placement plate during movement, and avoid the position of the ceramic frame from shifting during planar movement. The pump body provides negative pressure to the suction cup through the connecting pipe, so that the suction cup can firmly adsorb and fix the ceramic frame, providing a second layer of fixation, increasing the stability of the ceramic frame, reducing the risk of damage to the ceramic frame during loading, and improving work efficiency. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] The accompanying drawings, which are incorporated herein and constitute a part of the specification, illustrate embodiments of the present disclosure and, together with the description, further serve to explain the principles of the present disclosure and to enable those skilled in the relevant art to make and use the present disclosure.
[0016] Figure 1 The figure is a schematic diagram of the three-dimensional structure of an automatic ceramic disc loading machine.
[0017] Figure 2 It is a schematic diagram of the main structure of the ceramic tile.
[0018] Figure 3 Schematic diagram of the conveyor structure.
[0019] Figure 4 Schematic diagram of the drive structure.
[0020] Figure 5 It is a schematic diagram of the structure of sliding member 2.
[0021] Figure 6 It is a schematic diagram of the storage frame structure.
[0022] Figure 7 It is a schematic diagram of the storage frame structure.
[0023] Figure 8 This is a schematic diagram of the pump body structure.
[0024] Fig. 9 Schematic diagram of the tile frame structure.
[0025] [Figure markings] 1. workbench; 2. adjusting part 1; 201. supporting member 1; 202. sliding member 1; 203. adjusting arm; 204. driving member; 3. adjusting part 2; 301. sliding member 2; 302. supporting member 2; 4. grabbing part; 401. mounting frame; 402. suction nozzle; 5. conveying part 2; 6. storage frame member; 7. placing member; 8. telescopic member; 9. conveying part 1; 901. conveyor; 902. placing plate; 10. through port; 11. adsorption part; 1101. pump body; 1102. connecting pipe; 1103. suction cup; 12. tile frame; 13. groove; 14. tile body.
[0026] As shown in the figure, in order to clearly implement the structure of the embodiment of the utility model, specific structures and devices are marked in the figure, but this is only for illustrative purposes and is not intended to limit the utility model to the specific structure, device and environment. According to specific needs, ordinary technicians in this field can adjust or modify these devices and environments, and the adjustments or modifications made are still included in the scope of the attached claims. DETAILED DESCRIPTION
[0027] The following is a detailed description of an automatic ceramic plate loading machine provided by the utility model in combination with the accompanying drawings and specific embodiments. At the same time, it is explained here that in order to make the embodiments more detailed, the following embodiments are the best and preferred embodiments, and those skilled in the art may also adopt other alternative methods to implement some known technologies; and the accompanying drawings are only for more specific description of the embodiments, and are not intended to specifically limit the utility model.
[0028] like Figure 1 , Figure 2 , Figure 3 and Figure 8 As shown, an embodiment of the utility model provides an automatic ceramic wafer loading machine, including a conveying part 9, which is installed on a workbench 1, and the conveying part 9 includes: a conveyor 901; a placement plate 902, which is arranged on the conveyor 901, and two protrusions are arranged on the placement plate 902; an adsorption part 11, which is installed on the workbench 1, and the adsorption part 11 includes: a pump body 1101; a connecting pipe 1102, which is installed on the pump body 1101; and a suction cup 1103, which is installed on the connecting pipe 1102.
[0029] The conveyor 901 is responsible for moving the placement tray 902 and the ceramic sheets thereon along a specific path to facilitate the next operation, such as tray loading or other processing.
[0030] The placement plate 902 is used to place the tile frame 12, and two protrusions are provided on the placement plate 902 for positioning and fixing the tile frame 12 to ensure that the tile frame 12 remains stable during transportation and prevents sliding or flipping.
[0031] The pump body 1101 generates negative pressure to provide the suction cup 1103 with the required suction force, so that it can absorb and hold the ceramic piece or other objects.
[0032] The connecting pipe 1102 connects the pump body 1101 and the suction cup 1103 , and is responsible for transmitting the negative pressure generated by the pump body 1101 to the suction cup 1103 .
[0033] The suction cup 1103 uses the negative pressure generated by the pump body 1101 to tightly absorb the tile frame 12 and fix it for a second time, ensuring that the tile frame 12 is more stable during transportation or in subsequent processing steps, and reducing displacement or damage caused by vibration or other external forces.
[0034] like Figure 1 and Figure 4 As shown, the adjusting part 2 is installed on the workbench 1, and the adjusting part 2 includes: a supporting member 201; a sliding member 202, installed on the supporting member 201; a driving member 204, installed on the sliding member 202 through a connecting member; and an adjusting arm 203, installed on the sliding member 202 through a connecting member.
[0035] The support member 201 serves as the basic frame or bracket of the entire adjusting part 2, and provides a stable support to the sliding member 202 to ensure the stability of the entire structure.
[0036] The driving member 204 is responsible for providing power to drive the adjusting arm 203 to move along the supporting member 201, so that the position of the machine parts can be adjusted as needed.
[0037] The adjustment arm 203 is used to finely adjust the position or angle of the ceramic sheet to achieve more precise placement or alignment.
[0038] like Figure 1 , Figure 4 and Figure 5 As shown, the adjusting part 2 3 is installed on the adjusting part 1 2 , and the adjusting part 2 3 includes: a supporting member 2 302 ; a sliding member 2 301 , which is installed on the supporting member 2 302 .
[0039] By setting the adjustment part 2 3, the machine can further add an adjustment dimension based on the existing adjustment capability, so as to facilitate the taking and placing of ceramic sheets.
[0040] like Figure 1 , Figure 2 , Figure 4 and Figure 5As shown, the gripping part 4 is mounted on the adjusting part 2 3 , and the gripping part 4 includes: a mounting frame 401 ; and a plurality of suction nozzles 402 mounted on the mounting frame 401 .
[0041] Through the design of the grabbing part 4, the automatic ceramic wafer loading machine can reliably grab various ceramic wafers and stably transport them to the designated position. Combined with the fine adjustment capabilities of the adjusting part 1 2 and the adjusting part 2 3, the grabbing part 4 can accurately control the posture and position of the ceramic wafer to facilitate accurate placement and loading. This design improves the processing capacity of the machine, reduces possible human errors during operation, and improves the degree of automation, production efficiency and the quality of the final product.
[0042] like Figure 1 and Figure 2 As shown, the conveying part 2 5 is installed on the workbench 1; the tile body 14 is placed on the conveying part 2 5.
[0043] The conveying part 2 5 includes a conveyor belt, rollers, pneumatic slides or other mechanical devices, which are used to ensure that the ceramic sheet body 14 can be moved smoothly and continuously to the next processing station or the final destination, so that the handling process of the ceramic sheets is automated and standardized, the need for manual handling is reduced, labor costs and the possibility of operating errors are reduced, and production efficiency and process continuity are improved, which helps to achieve high-efficiency production goals and maintain consistency in product quality.
[0044] like Figure 1 , Figure 2 , Figure 3 , Figure 6 , Figure 7 and Fig. 9 As shown, the storage frame 6 is installed on the workbench 1; a plurality of tile frames 12 are placed on the storage frame 6; a groove 13 is opened on the tile frame 12 for use with the protrusion of the placement plate 902; a through opening 10 is opened on the storage frame 6, and the height of the through opening 10 is the same as the height of the tile frame 12.
[0045] The storage frame 6, as a device for storing and carrying the tile frame 12, provides stable support for the tile frame 12 and makes it easy to put in and take out the tile frame 12, so that continuous loading can be achieved without manual placement by staff.
[0046] like Figure 1 , Figure 2 , Figure 6 , Figure 7 and Fig. 9 As shown, the placement member 7 is used to place a tile frame 12 containing ceramic tiles; the telescopic member 8 is installed on the workbench 1 and is used to push the tile frame 12 in the storage frame member 6.
[0047] The telescopic part 8 is a hydraulically or pneumatically driven piston cylinder, electric push rod or other type of extendable and retractable device, which is used to push the tile frame 12 in the storage frame 6. Through the action of the telescopic part 8, the tile frame 12 can be smoothly pushed out of the storage frame 6 to realize automated operation, thereby improving the efficiency of tray loading, reducing the need for manual handling, and reducing possible errors and labor costs caused by manual operation. The automated loading and unloading system ensures the continuity and repeatability of the operation, and improves the stability and reliability of the entire production process.
[0048] The technical solution provided by the utility model is that when in use, the telescopic part 8 pushes the tile frame 12, pushes the tile frame 12 onto the placement plate 902, drives the placement plate 902 to move through the conveyor 901, and starts the pump body 1101 after moving to a suitable position, and adsorbs the tile frame 12 through the connecting pipe 1102 and the suction cup 1103, and then drives the tile body 14 to move through the conveying part 2 5, drives the gripping part 4 to move up and down, adsorbs the tile body 14, and puts it into the tile frame 12, drives the gripping part 4 to move through the adjusting part 1 2, and adsorbs the tile frame 12 through the gripping part 4, and adsorbs the tile frame 12 with the ceramic tile body 14 onto the storage part 7. When the tile frame 12 in the storage frame part 6 is about to be used up, the staff will replenish it in time and move the tile frame 12 on the storage part 7 away.
[0049] The present invention covers any substitution, modification, equivalent method and scheme made on the essence and scope of the present invention. In order to make the public have a thorough understanding of the present invention, specific details are described in detail in the above preferred embodiments of the present invention, and those skilled in the art can fully understand the present invention without the description of these details. In addition, in order to avoid unnecessary confusion about the essence of the present invention, well-known methods, processes, procedures, components and circuits are not described in detail.
[0050] The above is only a preferred embodiment of the present invention. It should be pointed out that for ordinary technicians in this technical field, several improvements and modifications can be made without departing from the principle of the present invention. These improvements and modifications should also be regarded as the protection scope of the present invention.
Claims
1. A ceramic sheet automatic tray loading machine, characterized in that: include: The conveying part (9) is installed on the workbench (1), and the conveying part (9) comprises: Conveyor (901); A placement plate (902) is disposed on the conveyor (901), and the placement plate (902) is provided with two protrusions; The adsorption part (11) is installed on the workbench (1), and the adsorption part (11) comprises: Pump body (1101); A connecting pipe (1102) is installed on the pump body (1101); The suction cup (1103) is mounted on the connecting pipe (1102).
2. The automatic ceramic plate loading machine according to claim 1, characterized in that: Also includes: The first adjustment part (2) is installed on the workbench (1), and the first adjustment part (2) comprises: Support member 1 (201); Sliding member 1 (202) is mounted on supporting member 1 (201); A driving member (204) is mounted on the first sliding member (202) via a connecting member; The adjusting arm (203) is mounted on the sliding member 1 (202) via a connecting member.
3. The automatic ceramic plate loading machine according to claim 1, characterized in that: Also includes: The second adjusting part (3) is mounted on the first adjusting part (2), and the second adjusting part (3) comprises: Support member 2 (302); The second sliding member (301) is installed on the second supporting member (302).
4. The automatic ceramic plate loading machine according to claim 3, characterized in that: Also includes: The gripping portion (4) is mounted on the second adjusting portion (3), and the gripping portion (4) comprises: Mounting frame (401); A plurality of suction nozzles (402) are mounted on the mounting frame (401).
5. The automatic ceramic plate loading machine according to claim 1, characterized in that: Also includes: A second conveying part (5) is installed on the workbench (1); The ceramic sheet body (14) is placed on the second conveying part (5).
6. The automatic ceramic plate loading machine according to claim 1, characterized in that: Also includes: A storage frame (6) mounted on the workbench (1); A plurality of tile frames (12) are placed on the storage frame member (6); A groove (13) is provided on the tile frame (12) and is used to cooperate with the protrusion of the placement plate (902); A through opening (10) is formed on the storage frame member (6), and a height of the through opening (10) is the same as a height of the tile frame (12).
7. The automatic ceramic plate loading machine according to claim 6, characterized in that: Also includes: A storage part (7) for placing a ceramic frame (12) containing ceramic tiles; The telescopic member (8) is mounted on the workbench (1) and is used to push the tile frame (12) in the storage frame member (6).