Automatic kit bundling mechanism
By designing an automated kit baling mechanism in the kit stacking device, the conveying mechanism and the hoisting mechanism reduce the moving distance and impact of the kit, the kit is fragile problem is solved and the product integrity and production efficiency are improved.
Patent Information
- Application Number
- CN202421675079.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-15
- Publication Date
- 2025-05-13
- Estimated Expiration
- 2034-07-15
AI Technical Summary
During the stacking and baling process of existing kit stacking devices, the glass bottles in the kit are easily broken and product loss.
An automated kit baling mechanism is designed, including a rack, a conveying mechanism, a stacking mechanism and a hoisting mechanism. The kit is horizontally conveyed through the conveying mechanism and a jacking mechanism is provided in the stacking mechanism, the kit is lifted to reduce the movement distance and reduce the chance of impact and vibration.
It effectively reduces the chance of kit damage during stacking and baling, especially the damage of fragile products, and improves product integrity and production efficiency.
Smart Images
Figure CN222859816U_ABST
Abstract
Description
Technical Field
[0001] The present application relates to the field of reagent kit packaging devices, and in particular to an automatic reagent kit bundling mechanism. Background Art
[0002] After the test kit is produced, multiple test kits need to be stacked, bundled and packaged. In order to improve the efficiency of industrial production, mechanical devices are usually used to stack the test kits.
[0003] The relevant reagent kit stacking device includes a frame, a conveying mechanism, a push plate and a card plate. The conveying mechanism is arranged on the frame, and the conveying mechanism is used to horizontally convey the reagent kit. The card plate is arranged below the conveying mechanism. There is a gap between the two card plates. The conveying mechanism can move the reagent kit into the gap between the two card plates so that the reagent kit falls between the card plates and is stacked. The push plate is arranged between the two card plates. When there are many reagent kits stacked between the card plates, the push plate can move horizontally and push the stacked reagent kit out of the card plates to complete the stacking of the reagent kits.
[0004] The above-mentioned related technical solutions have the following defects: when the test kit contains containers such as glass bottles, the containers are easily broken when the test kit is subjected to mechanical impact, resulting in product loss during the stacking and bundling process. Utility Model Content
[0005] In order to reduce the probability of damage to the reagent kits during stacking and bundling, the present application provides an automated reagent kit bundling mechanism.
[0006] The present application provides an automated kit bundling mechanism that adopts the following technical solution:
[0007] An automated reagent kit bundling mechanism comprises a frame, a conveying mechanism, a stacking mechanism and a lifting mechanism. The frame comprises a bottom plate and side plates. The bottom plate is horizontally arranged, and the side plates are vertically arranged on the bottom plate. The conveying mechanism is arranged on the bottom plate, and the conveying mechanism is used to horizontally convey the reagent kit. The stacking mechanism is arranged on the bottom plate and is located at one end of the conveying mechanism. The stacking mechanism is used to receive the reagent kit transmitted from the conveying mechanism. The lifting mechanism is arranged in the stacking mechanism, and the lifting mechanism is used to lift the reagent kit stacked in the stacking mechanism.
[0008] By adopting the above technical solution, a conveying mechanism is set on the frame so that the conveying mechanism can move the test kit horizontally, and then the test kit can be moved to the stacking mechanism. By setting a lifting mechanism in the stacking mechanism, the lifting mechanism can lift the test kit, so that a space is generated between the test kit and the bottom plate. The test kit conveyed on the conveying mechanism can be inserted into the space above the bottom plate, so that multiple test kits can be stacked in the stacking mechanism. In the process of stacking the test kits, the test kits move a shorter distance, which can reduce the probability of the test kits being impacted and vibrated, and thus reduce the probability of fragile items in the test kits being damaged.
[0009] Optionally, the conveying mechanism includes a conveyor belt and two guide rails, the conveyor belt is arranged on a base plate, the two guide rails are respectively arranged on both sides of the conveyor belt, the guide rails include a horizontal part and a vertical part, the horizontal part and the vertical part are perpendicular, the vertical part is fixed on the base plate, and the horizontal part is arranged higher than the base plate and is located above the conveyor belt.
[0010] By adopting the above technical solution, by arranging guide rails on both sides of the conveyor belt, when the conveyor belt conveys the test kit, the side wall of the test kit is stuck between the two vertical parts, so that the guide rail plays a limiting role. When the test kit is conveyed on the conveyor belt, the horizontal part is pressed on the top of the test kit, so that the thickness of the test kit is kept consistent, so that the test kit can be smoothly inserted into the stacking mechanism.
[0011] Optionally, the stacking mechanism includes two card plates, a telescopic rod and a push plate, the two card plates are fixed on the base plate and located on one side of the conveying mechanism, the telescopic rod is horizontally arranged above the conveying mechanism, the telescopic rod is installed on the side plate, the length direction of the telescopic rod is parallel to the conveying direction of the conveying mechanism, the end of the telescopic rod is connected to the push plate, and the lower bottom of the push plate is arranged higher than the base plate.
[0012] By adopting the above technical solution, a pallet is set on the bottom plate so that the conveying mechanism can convey the test kit between the two pallets, and a push plate is set on one side of the pallet so that the telescopic rod can drive the push plate to move horizontally, thereby enabling the push plate to push the stacked test kit out of the stacking mechanism. In the process of the conveying mechanism moving the test kit between the pallets, the test kit moves from under the push plate, and when the push plate pushes the test kit, the lifting mechanism lifts the test kit, so that all the test kits between the pallets can be moved out.
[0013] Optionally, a limit strip is provided on the bottom plate, and the limit strip is located between the two clamping plates.
[0014] By adopting the above technical solution, by setting a limit bar on the bottom plate, when the conveying mechanism drives the test kit to enter between the two card plates, the limit bar can clamp the test kit, so that multiple test kits can be stacked on one side of the limit bar, so that the test kits can be neatly stacked between the card plates, and when the push plate pushes multiple test kits, the lifting mechanism lifts up the multiple test kits so that the test kits are higher than the limit bar setting. At this time, the push plate can push out all the test kits in the stacking mechanism.
[0015] Optionally, the lifting mechanism includes a cylinder and a top plate, a through slot is provided on the bottom plate, the through slot is located between two clamping plates, the cylinder is vertically arranged below the bottom plate, the top plate is horizontally arranged on the top of the cylinder, and the top plate is located in the through slot.
[0016] By adopting the above technical solution, a through groove is opened on the bottom plate, and the top plate is set in the through groove. The user can lift and drop the top plate in the through groove by controlling the extension and retraction of the cylinder, so that the top plate can reciprocate to lift the test kit stacked between the two pallets.
[0017] Optionally, a limit plate is provided on the card plate, the limit plate is located between the two card plates, the limit plate is horizontally arranged and slidably connected to the card plates, and the limit plate slides on the card plates in a vertical direction.
[0018] By adopting the above technical solution, a limit plate is set on the pallet, so that the limit plate is horizontally set above the bottom plate. When multiple test kits are stacked between two pallets, the test kits gradually rise. When the test kits abut against the lower surface of the limit plate, the user can control the movement of the telescopic rod and push out the stacked test kits of the required number.
[0019] Optionally, a threaded rod is provided on the clamping plate, the threaded rod is vertically arranged, the threaded rod is threadedly connected to the clamping plate, and the bottom end of the threaded rod is rotatably connected to the limiting plate.
[0020] By adopting the above technical solution, by setting a threaded rod on the card plate, the user can move the threaded rod on the card plate in the vertical direction by screwing the threaded rod, so that the threaded rod can adjust the position of the limit plate, making it convenient for the user to adjust the number of test kits stacked in the stacking mechanism.
[0021] Optionally, a sensor is provided on the limit plate, and the sensor is used to detect the number of test kits stacked in the stacking mechanism.
[0022] By adopting the above technical solution, a sensor is set on the limit plate so that the sensor can detect the number of test kits. The sensor can use a photoelectric switch or a piezoelectric sensor. When the test kit abuts against the limit plate, the sensor detects the position of the test kit and controls the movement of the telescopic rod, so that the stacked test kits can be automatically cleared out of the stacking mechanism.
[0023] In summary, the beneficial technical effects of this application are:
[0024] 1. By arranging a conveying mechanism on the rack, the conveying mechanism can move the reagent kit horizontally, and then the reagent kit can be moved to the stacking mechanism. By arranging a lifting mechanism in the stacking mechanism, the lifting mechanism can lift the reagent kit, so that a space is generated between the reagent kit and the bottom plate. The reagent kit conveyed on the conveying mechanism can be inserted into the space above the bottom plate, so that multiple reagent kits can be stacked in the stacking mechanism. During the process of stacking the reagent kits, the moving distance of the reagent kits is short, which can reduce the probability of the reagent kits being impacted and vibrated, thereby reducing the probability of fragile items in the reagent kits being damaged;
[0025] 2. By arranging guide rails on both sides of the conveyor belt, when the conveyor belt conveys the reagent kit, the side wall of the reagent kit is stuck between the two vertical parts, so that the guide rail plays a limiting role. When the reagent kit is conveyed on the conveyor belt, the horizontal part presses on the top of the reagent kit, so that the thickness of the reagent kit is kept consistent, so that the reagent kit can be smoothly inserted into the stacking mechanism;
[0026] 3. By setting a sensor on the limit plate, the sensor can detect the number of test kits. The sensor can use a photoelectric switch or a piezoelectric sensor. When the test kit abuts against the limit plate, the sensor detects the position of the test kit and controls the movement of the telescopic rod, so that the stacked test kits can be automatically cleared out of the stacking mechanism. BRIEF DESCRIPTION OF THE DRAWINGS
[0027] Figure 1 It is a schematic diagram of the overall structure of an embodiment of the present application.
[0028] Figure 2 It is a schematic diagram of the position of the lifting mechanism of an embodiment of the present application.
[0029] Figure 3 It is a schematic diagram of the structure of the limiting plate of an embodiment of the present application.
[0030] Figure numerals: 1, frame; 11, bottom plate; 12, side plate; 2, conveying mechanism; 21, conveyor belt; 22, guide rail; 221, horizontal part; 222, vertical part; 3, stacking mechanism; 31, clamping plate; 32, telescopic rod; 33, push plate; 34, limit strip; 4, lifting mechanism; 41, cylinder; 42, top plate; 5, limit plate; 51, guide rod; 52, threaded rod. DETAILED DESCRIPTION
[0031] The present application is further described in detail below in conjunction with the accompanying drawings.
[0032] The present application embodiment discloses an automated reagent kit bundling mechanism, referring to Figure 1 and Figure 2, including a frame 1, a conveying mechanism 2, a stacking mechanism 3 and a lifting mechanism 4. The frame 1 includes a bottom plate 11 and a side plate 12. The bottom plate 11 is horizontally arranged, and the side plate 12 is vertically arranged on one side of the bottom plate 11. The conveying mechanism 2 is arranged on the frame 1, and is used to drive the reagent kit to move horizontally. The stacking mechanism 3 is arranged on the frame 1 and is located at the end of the conveying mechanism 2. The reagent kit conveyed by the conveying mechanism 2 can be moved into the stacking mechanism 3 in sequence. The lifting mechanism 4 is arranged on the frame 1 and is located at the bottom of the stacking mechanism 3. The lifting mechanism 4 is used to lift the reagent kit so that there is a gap between the reagent kit and the bottom plate 11. The reagent kit conveyed by the conveying mechanism 2 can be inserted into the stacking mechanism 3, so that multiple reagent kits are stacked from bottom to top. In the process of stacking the reagent kits, the moving distance of the reagent kits is small, which can reduce the probability of glass bottles in the reagent kits breaking.
[0033] Reference Figure 1 and Figure 2 The conveying mechanism 2 includes a conveyor belt 21 and two guide rails 22. The conveyor belt 21 is driven by a pulley. The conveyor belt 21 is arranged on the frame 1, and the upper surface of the conveyor belt 21 is flush with the bottom plate 11. The two guide rails 22 are respectively arranged on both sides of the conveyor belt 21. The guide rails 22 include a horizontal portion 221 and a vertical portion 222. The horizontal portion 221 and the vertical portion 222 are perpendicular. The horizontal portion 221 and the vertical portion 222 are formed by bending an iron plate. The vertical portion 222 is vertically fixed on the bottom plate 11. The horizontal portion 221 is higher than the bottom plate 11 and is arranged above the conveyor belt 21. When the conveying mechanism 2 conveys the reagent kit, the side of the reagent kit is stuck between the two vertical portions 222, and the upper surface of the reagent kit is stuck under the two horizontal portions 221. The guide rails 22 play a guiding role, which can reduce the probability of the position of the reagent kit on the conveying mechanism 2. The horizontal portion 221 presses on the surface of the reagent kit, which can reduce the thickness of the reagent kit, thereby enabling the reagent kit to be smoothly inserted into the stacking mechanism 3.
[0034] Reference Figure 2 and Figure 3 The stacking mechanism 3 includes two card plates 31, a telescopic rod 32 and a push plate 33. The card plates 31 are vertically fixed on the bottom plate 11. The reagent kits transported by the conveying mechanism 2 can be horizontally moved between the two card plates 31. The telescopic rod 32 can use a cylinder, which is horizontally arranged above the conveying mechanism 2. The cylinder is fixed to the side plate 12 using a steel plate. The piston rod of the telescopic rod 32 is connected to the push plate 33. The length direction of the telescopic rod 32 is parallel to the conveying direction of the conveyor belt 21. The telescopic rod 32 drives the push plate 33 to reciprocate horizontally by telescoping. The push plate 33 is arranged between the two card plates 31. The lower bottom of the push plate 33 is higher than the bottom plate 11. When the conveying mechanism 2 transports the reagent kit, the reagent kit can enter between the two card plates 31 from the gap under the push plate 33. When a large number of reagent kits are stacked between the two card plates 31, the telescopic rod 32 can drive the push plate 33 to move, so that the stacked reagent kits between the card plates 31 are pushed out.
[0035] Reference Figure 2 , a limit strip 34 is provided on the bottom plate 11, and the limit strip 34 is provided on the bottom plate 11 and is located between the two card plates 31. The limit strip 34 is a long strip structure, and the length direction of the limit strip 34 is perpendicular to the conveying direction of the conveying mechanism 2. When the reagent kit conveyed by the conveying mechanism 2 enters between the two card plates 31, the limit strip 34 can clamp the reagent kit, so that the reagent kit is neatly stacked between the two card plates 31. When the push plate 33 needs to push the stacked reagent kit out of the card plates 31, the lifting mechanism 4 is activated and lifts the reagent kit, so that the bottom of the reagent kit is higher than the limit strip 34, and the reagent kit can be pushed out by the push plate 33.
[0036] Reference Figure 2 The lifting mechanism 4 includes a cylinder 41 and a top plate 42. A through slot is provided on the bottom plate 11, and the through slot is located between the two clamping plates 31. The cylinder 41 is vertically arranged below the bottom plate 11, and the top plate 42 is connected to the top of the cylinder 41, and the top plate 42 is arranged in the through slot. The user can lift the top plate 42 from the through slot by controlling the extension and contraction of the cylinder 41, thereby lifting the reagent box.
[0037] Reference Figure 2 and Figure 3 Each card plate 31 is provided with a limit plate 5, which is horizontally arranged between the two card plates 31 and slidably connected to the card plates 31. The limit plate 5 is provided with a sensor. When there are many reagent kits stacked between the two card plates 31, the top of the reagent kit can trigger the sensor, which makes it convenient for the user to control the movement of the telescopic rod 32, so that the push plate 33 pushes the reagent kits that meet the stacking requirements to the next station.
[0038] Reference Figure 3 A plurality of guide rods 51 are provided on the limit plate 5. The guide rods 51 are vertically arranged above the limit plate 5. The guide rods 51 are slidably connected to the clamping plate 31. The guide rods 51 play a guiding role so that the limit plate 5 can maintain a horizontal state.
[0039] Reference Figure 3 The limiting plate 5 is provided with a threaded rod 52, and the length direction of the threaded rod 52 is parallel to the length direction of the guide rod 51. The threaded rod 52 passes through the card plate 31 and is threadedly connected to the card plate 31, and the bottom of the threaded rod 52 is rotatably connected to the limiting plate 5. The user rotates the threaded rod 52 to make the threaded rod 52 move vertically on the card plate 31, thereby achieving the effect of adjusting the position of the limiting plate 5, and the number of reagent kits stacked between the card plates 31 can be conveniently adjusted.
[0040] Reference Figure 3The sensor is configured as a photoelectric switch, which converts the intensity change of light between the transmitting end and the receiving end into the change of current to achieve the purpose of detection. In other embodiments, the sensor can be configured as a piezoelectric sensor. When there are many reagent kits stacked, the top surface of the reagent kit abuts against the limit plate 5 and the sensor, so that the sensor receives the signal, so that the push plate 33 can move and push out the reagent kit.
[0041] The implementation principle of the embodiment of the present application is as follows: by setting a conveying mechanism 2 on the frame 1, the conveying mechanism 2 can convey the test kits to the stacking mechanism 3 in sequence; by setting a lifting mechanism 4 between two card plates 31, the lifting mechanism 4 can lift the test kits between the two card plates 31, so that the test kits on the conveying mechanism 2 can be horizontally inserted between the card plates 31, thereby shortening the moving distance of the test kits during the stacking process, thereby reducing the probability of damage to the reagent products in the test kits.
[0042] The above are all preferred embodiments of the present application, and the protection scope of the present application is not limited thereto. Therefore, any equivalent changes made according to the structure, shape, and principle of the present application should be included in the protection scope of the present application.
Claims
1. An automated reagent kit bundling mechanism, characterized in that: The invention comprises a frame (1), a conveying mechanism (2), a stacking mechanism (3) and a lifting mechanism (4); the frame (1) comprises a bottom plate (11) and a side plate (12); the bottom plate (11) is arranged horizontally, and the side plate (12) is arranged vertically on the bottom plate (11); the conveying mechanism (2) is arranged on the bottom plate (11); the conveying mechanism (2) is used to horizontally convey a reagent box; the stacking mechanism (3) is arranged on the bottom plate (11) and is located at one end of the conveying mechanism (2); the stacking mechanism (3) is used to receive a reagent box transmitted from the conveying mechanism (2); the lifting mechanism (4) is arranged in the stacking mechanism (3); and the lifting mechanism (4) is used to lift the reagent box stacked in the stacking mechanism (3).
2. The automatic reagent kit bundling mechanism according to claim 1, characterized in that: The conveying mechanism (2) comprises a conveyor belt (21) and two guide rails (22); the conveyor belt (21) is arranged on a bottom plate (11); the two guide rails (22) are respectively arranged on both sides of the conveyor belt (21); the guide rails (22) comprise a horizontal portion (221) and a vertical portion (222); the horizontal portion (221) and the vertical portion (222) are perpendicular; the vertical portion (222) is fixed on the bottom plate (11); the horizontal portion (221) is arranged higher than the bottom plate (11) and is located above the conveyor belt (21).
3. The automatic reagent kit bundling mechanism according to claim 1, characterized in that: The stacking mechanism (3) comprises two card plates (31), a telescopic rod (32) and a push plate (33); the two card plates (31) are fixed on the bottom plate (11) and are located on one side of the conveying mechanism (2); the telescopic rod (32) is horizontally arranged above the conveying mechanism (2); the telescopic rod (32) is mounted on the side plate (12); the length direction of the telescopic rod (32) is parallel to the conveying direction of the conveying mechanism (2); the end of the telescopic rod (32) is connected to the push plate (33); and the bottom of the push plate (33) is arranged higher than the bottom plate (11).
4. The automatic reagent kit bundling mechanism according to claim 3, characterized in that: A limit strip (34) is provided on the bottom plate (11), and the limit strip (34) is located between the two clamping plates (31).
5. The automatic reagent kit bundling mechanism according to claim 4, characterized in that: The lifting mechanism (4) comprises a cylinder (41) and a top plate (42); a through slot is provided on the bottom plate (11), the through slot is located between the two clamping plates (31); the cylinder (41) is vertically arranged below the bottom plate (11); the top plate (42) is horizontally arranged on the top of the cylinder (41), and the top plate (42) is located in the through slot.
6. The automatic reagent kit bundling mechanism according to claim 3, characterized in that: A limit plate (5) is arranged on the card plate (31), the limit plate (5) is located between the two card plates (31), the limit plate (5) is arranged horizontally and is slidably connected to the card plate (31), and the limit plate (5) slides on the card plate (31) in a vertical direction.
7. The automatic reagent kit bundling mechanism according to claim 6, characterized in that: The clamping plate (31) is provided with a threaded rod (52), which is arranged vertically. The threaded rod (52) is threadedly connected to the clamping plate (31), and the bottom end of the threaded rod (52) is rotatably connected to the limiting plate (5).
8. The automatic reagent kit bundling mechanism according to claim 6, characterized in that: The limiting plate (5) is provided with a sensor, which is used to detect the number of test kits stacked in the stacking mechanism (3).