Automobile sensor testing device
By designing an automated sensor testing device, the automatic loading and unloading of sensors is achieved using conductive bases and clamping push mechanisms, which solves the problem of low efficiency in the prior art and improves detection efficiency and flexibility.
Patent Information
- Application Number
- CN202421765392.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-24
- Publication Date
- 2025-05-13
- Estimated Expiration
- 2034-07-24
AI Technical Summary
Existing automotive sensor testing devices require manual loading and unloading of materials one by one, which is inefficient and difficult to meet the needs of batch inspection.
An automotive sensor testing device is designed, including a frame, a conductive seat, a clamping pushing mechanism and a detection component. By setting up a conductive seat and a clamping pushing mechanism, the sensor is automatically loaded and unloaded, and the driving component and the detection component are used for detection and transportation.
It realizes automatic detection and delivery of sensors, improves detection efficiency, saves time and energy for manual operation, and supports rapid detection of sensors of different specifications.
Smart Images

Figure CN222860384U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of sensor testing, in particular to an automobile sensor testing device. Background Art
[0002] There are many sensors used in automobiles, and the requirements for sensor accuracy are very high. Therefore, for manufacturers that supply automotive sensors, factory inspection of sensors is particularly important. Quality inspectors need to test each sensor to prevent defective products from entering the market.
[0003] The technical solution disclosed in the Chinese patent with authorization announcement number CN219830223U starts the driving motor to run, and the driving motor drives the screw to rotate. The screw drives the sliders to slide against each other on the inner side of the guide rail. The sliders slide against each other to assist in driving the clamping blocks to move against each other. At this time, the oxygen sensor body is placed between the slots of the clamping blocks. When the clamping blocks move inward, the slots can assist in clamping the oxygen sensor body. Since the slots are V-shaped, the inner inclined surface can be used to guide the oxygen sensor body to contact the oxygen sensor body, so that the oxygen sensor body is in a centered state, which is convenient for clamping oxygen sensor bodies of different sizes.
[0004] However, the device still has some shortcomings: it requires manual loading and unloading of materials one by one, which is very inefficient for batch testing. Utility Model Content
[0005] The utility model aims to provide a vehicle sensor testing device in view of the problems existing in the background technology.
[0006] The technical solution of the utility model is: an automobile sensor testing device, comprising a frame, a feeding conveyor belt and a discharging conveyor belt are arranged on the frame, the feeding conveyor belt and the discharging conveyor belt are in the same straight line, and a driving component A for driving the feeding conveyor belt and the discharging conveyor belt to run synchronously is arranged on the frame.
[0007] The conductive seat is rotatably connected to the frame and is located between the feed conveyor belt and the discharge conveyor belt. The conductive seat is symmetrically connected to the two mold bases, and a socket is arranged in the mold base.
[0008] The clamping and pushing mechanism is connected to the frame. In the working state, the clamping and pushing mechanism pushes the sensor on the feed conveyor belt into the die base close to the side of the feed conveyor belt and pushes out the sensor in the die base close to the side of the discharge conveyor belt and makes it fall on the discharge conveyor belt.
[0009] A detection component is connected to the frame.
[0010] And a driving component B, the driving component B drives the conductive seat to rotate, so as to rotate the sensor to be detected to below the detection station of the detection component.
[0011] Preferably, the feed conveyor belt and the discharge conveyor belt are connected by a transmission assembly, which includes a pulley and a toothed belt. Two guide rollers of the feed conveyor belt and the discharge conveyor belt that are close to each other are respectively connected to a pulley, and the pulleys on both sides are connected by a toothed belt transmission.
[0012] Preferably, the driving assembly A comprises a motor A, the motor A is connected to the frame, and the output end of the motor A is connected to the roller shaft of one of the guide rollers.
[0013] Preferably, two mounting grooves are symmetrically arranged on the conductive seat, a card hole connected to the mounting groove is arranged on the conductive seat, and a button is slidably arranged in the card hole. The mold base is elastically connected to the wedge-shaped card block, the mold base is inserted into the mounting groove and slides therewith, and the wedge-shaped card block is inserted into the card hole and abuts against the button, and a socket matching the sensor plug is arranged in the mold base.
[0014] Preferably, the clamping and pushing mechanism includes a movable frame, a bidirectional module and an elastic clamping assembly. The two movable frames are respectively located on both sides of the feed conveyor belt and the discharge conveyor belt, the movable frames on both sides are respectively connected to two elastic clamping assemblies with the same movement direction, and the bidirectional module is connected to the frame and simultaneously drives the movable frames on both sides to move closer to or away from each other.
[0015] Preferably, the elastic clamping assembly includes a connecting rod A, a clamping plate, a slider, a connecting rod B and a tensioning spring. The clamping plate is parallel to the movable frame, and the two connecting rods A are parallel to each other and rotate to connect the movable frame and the clamping plate at the same time. The slider is slidably connected to the movable frame, and the connecting rod B rotates to connect the slider and the clamping plate, and the connecting rod A and the connecting rod B are distributed in a V-shaped structure. The tensioning spring is connected to the movable frame and abuts the slider, so as to provide tensioning force for the clamping plate to clamp the sensor through the tensioning spring.
[0016] Preferably, the detection assembly includes a control frame, a movable plate and a detector. The control frame is connected to the frame, the control frame is slidably connected to the movable plate, the detector is detachably connected to the movable plate, and a hydraulic cylinder is provided on the control frame to drive the movable plate and the detector to move toward the sensor to be detected.
[0017] Compared with the prior art, the utility model has the following beneficial technical effects:
[0018] By setting a conductive seat, the conductive seat is symmetrically connected to the two mold bases, and the mold base can be switched to the loading and unloading station and the detection station by rotating the conductive seat; by setting a clamping and pushing mechanism, the automatic loading and unloading of the sensor is realized through the clamping and pushing mechanism, and the clamping and pushing mechanism completes the clamping and pushing of the sensor only through a bidirectional module, saving energy consumption. At the same time, the utility model can also quickly replace the mold base and the detector to facilitate the detection of different sensors. BRIEF DESCRIPTION OF THE DRAWINGS
[0019] Figure 1 It is a schematic diagram of the structure of the utility model;
[0020] Figure 2 It is a schematic diagram of the connection structure between the conductive base and the mold base;
[0021] Figure 3 It is a structural schematic diagram of the mold base;
[0022] Figure 4 It is a schematic diagram of the structure of the clamping and pushing component.
[0023] Figure numerals: 1. frame; 2. feed conveyor belt; 3. discharge conveyor belt; 4. motor A; 5. infrared grating; 6. conductive seat; 601. mounting slot; 602. card hole; 603. button; 7. motor B; 8. conductive head; 9. mold base; 901. socket; 10. wedge-shaped card block; 11. movable frame; 12. bidirectional module; 13. connecting rod A; 14. splint; 15. slider; 16. connecting rod B; 17. tensioning spring; 18. control frame; 19. movable plate; 20. detector; 21. hydraulic cylinder. DETAILED DESCRIPTION
[0024] Embodiment 1
[0025] like Figure 1-Figure 4As shown, the utility model proposes a vehicle sensor testing device, including a frame 1, a conductive seat 6, a clamping and pushing mechanism, a detection component and a drive component B. A feed conveyor belt 2 and a discharge conveyor belt 3 are arranged on the frame 1. The feed conveyor belt 2 and the discharge conveyor belt 3 are in the same straight line. The feed conveyor belt 2 and the discharge conveyor belt 3 are connected by a transmission component. The transmission component includes a pulley and a toothed belt. Two guide rollers close to each other of the feed conveyor belt 2 and the discharge conveyor belt 3 are respectively connected to a pulley, and the pulleys on both sides are connected by toothed belt transmission. The drive component A is connected to the frame 1. The drive component A includes a motor A4. The motor A4 is connected to the frame 1, and the output end of the motor A4 is connected to the roller shaft of one of the guide rollers. Infrared gratings are symmetrically arranged on both sides of the discharge end of the feed conveyor belt 2. The conductive seat 6 is rotatably connected to the frame 1. A conductive head 8 is arranged on the conductive seat 6, and the conductive seat 6 is located between the feed conveyor belt 2 and the discharge conveyor belt 3. The conductive seat 6 symmetrically connects two mold seats 9, a socket 901 is arranged inside the mold seat 9, and the mold seat 9 is connected to the plug-in terminal, and the plug-in terminal is electrically connected to the conductive head 8. The clamping and pushing mechanism is connected to the frame 1, and the clamping and pushing mechanism includes a movable frame 11, a bidirectional module 12 and an elastic clamping assembly. The two movable frames 11 are respectively located on both sides of the feed conveyor belt 2 and the discharge conveyor belt 3. The movable frames 11 on both sides are respectively connected to two elastic clamping assemblies with the same movement direction. The bidirectional module 12 is connected to the frame 1 and simultaneously drives the movable frames 11 on both sides to move closer or farther away from each other. The elastic clamping assembly includes a connecting rod A13, a clamping plate 14, a slider 15, a connecting rod B16 and a tensioning spring 17. The clamping plate 14 is parallel to the movable frame 11, and the two connecting rods A13 are parallel to each other and rotate to connect the movable frame 11 and the clamping plate 14 at the same time. The slider 15 is slidably connected to the movable frame 11, and the connecting rod B16 is rotatably connected to the slider 15 and the clamping plate 14, and the connecting rod A13 and the connecting rod B16 are distributed in a V-shaped structure. The tensioning spring 17 is connected to the movable frame 11 and abuts the slider 15, so as to provide tensioning force for the clamping plate 14 to clamp the sensor through the tensioning spring 17. In the working state, the clamping and pushing mechanism pushes the sensor on the feed conveyor belt 2 into the die base 9 close to the side of the feed conveyor belt 2 and pushes out the sensor in the die base 9 close to the side of the discharge conveyor belt 3 and makes it fall on the discharge conveyor belt 3. The detection component is connected to the frame 1. The detection component includes a control frame 18, a movable plate 19 and a detector 20. A touch screen is set on the control frame 18, and a controller is set in the control frame 18. The controller is electrically connected to the infrared grating 5, and the controller controls the connection motor A4, the motor B7, the bidirectional module 12 and the hydraulic cylinder 21. The control frame 18 is connected to the frame 1, the control frame 18 is slidably connected to the movable plate 19, the detector 20 is detachably connected to the movable plate 19, and a hydraulic cylinder 21 is provided on the control frame 18 to drive the movable plate 19 and the detector 20 to move toward the sensor to be detected. The driving component B includes but is not limited to the motor B7, and the motor B7 drives the conductive seat 6 to rotate so as to rotate the sensor to be detected to below the detection station of the detection component.
[0026] In this embodiment, the feed conveyor belt 2 conveys the sensor at a certain distance. When the infrared grating 5 detects the sensor, it feeds back the signal to the controller. When the controller determines that the sensor has reached the loading station, it starts the bidirectional module 12. The bidirectional module 12 drives the movable frames 11 on both sides to approach until the clamping plates 14 on both sides both touch the sensor. Then the movable frames 11 on both sides continue to approach. At this time, the connecting rod A13 and the connecting rod B16 rotate adaptively, and the tensioning spring 17 is compressed. At the same time, the clamping plates 14 on both sides of the loading station drive the sensor to move toward the mold base 9 and finally insert it into the mold base 9. The plug of the sensor is inserted into the socket 901 to turn it on. Power supply, then motor B7 drives the conductive seat 6 to rotate until the detection end of the sensor faces upward, then the hydraulic cylinder 21 presses down the movable plate 19 to connect the detector 20 with the detection end of the sensor, and starts detection. The detection result is displayed on the touch screen. After the detection is completed, motor B7 drives the conductive seat 6 to continue to rotate 90 degrees so that the detected sensor faces the discharge conveyor belt 3. At this time, the second loading is carried out. During the second loading process, the feed side clamp 14 pushes the sensor to be detected and clamps it into the mold base 9, while the two clamps 14 on the discharge side 14 push the detected sensor out of the mold base 9 and push it onto the discharge conveyor belt 3.
[0027] Embodiment 2
[0028] like Figure 2 and Figure 3 As shown, the automobile sensor testing device proposed by the utility model, compared with the first embodiment, two mounting grooves 601 are symmetrically arranged on the conductive seat 6, and a clamping hole 602 connected to the mounting groove 601 is arranged on the conductive seat 6, and a button 603 is slidably arranged in the clamping hole 602. The mold base 9 is elastically connected to the wedge-shaped clamping block 10, the mold base 9 is inserted into the mounting groove 601 and slides therewith, and the wedge-shaped clamping block 10 is clamped into the clamping hole 602 and abuts against the button 603, and a socket 901 matching the sensor plug is arranged in the mold base 9.
[0029] In this embodiment, when different sensors need to be tested, the staff presses the button 603, and pushes the wedge-shaped block 10 through the button 603 to retract it into the mold base 9. At this time, the mold base 9 can be pulled out from the installation groove 601, and replaced with a new mold base 9 that is compatible with the sensor to be tested, and at the same time, the detector 20 used to detect the sensor can be replaced.
[0030] The implementation modes of the present invention are described in detail above in conjunction with the accompanying drawings, but the present invention is not limited thereto, and various changes can be made within the knowledge scope of technicians in the relevant technical field without departing from the purpose of the present invention.
Claims
1. An automobile sensor testing device, characterized in that: include A frame (1), a feed conveyor belt (2) and a discharge conveyor belt (3) are arranged on the frame (1), the feed conveyor belt (2) and the discharge conveyor belt (3) are on the same straight line, and a driving component A is arranged on the frame (1) for driving the feed conveyor belt (2) and the discharge conveyor belt (3) to run synchronously; A conductive seat (6), the conductive seat (6) is rotatably connected to the frame (1), and the conductive seat (6) is located between the feed conveyor belt (2) and the discharge conveyor belt (3), the conductive seat (6) is symmetrically connected to two mold bases (9), and a socket (901) is arranged in the mold base (9); A clamping and pushing mechanism, the clamping and pushing mechanism is connected to the frame (1), and in a working state, the clamping and pushing mechanism pushes the sensor on the feed conveyor belt (2) into the die base (9) close to the side of the feed conveyor belt (2), and pushes out the sensor in the die base (9) close to the side of the discharge conveyor belt (3) and makes it fall on the discharge conveyor belt (3); A detection component connected to the frame (1); And a driving component B, the driving component B drives the conductive seat (6) to rotate, so as to rotate the sensor to be detected to below the detection station of the detection component.
2. The automotive sensor testing device according to claim 1, characterized in that: The feed conveyor belt (2) and the discharge conveyor belt (3) are connected via a transmission assembly, the transmission assembly comprising a pulley and a toothed belt, two guide rollers of the feed conveyor belt (2) and the discharge conveyor belt (3) close to each other are respectively connected to a pulley, and the pulleys on both sides are connected via a toothed belt transmission.
3. The automotive sensor testing device according to claim 2, characterized in that: The driving assembly A comprises a motor A (4), the motor A (4) is connected to the frame (1), and the output end of the motor A (4) is connected to the roller shaft of one of the guide rollers.
4. The automotive sensor testing device according to claim 1, characterized in that: Two mounting grooves (601) are symmetrically arranged on the conductive base (6), a clamping hole (602) connected to the mounting groove (601) is arranged on the conductive base (6), and a button (603) is slidably arranged in the clamping hole (602); the mold base (9) is elastically connected to the wedge-shaped clamping block (10), the mold base (9) is inserted into the mounting groove (601) and slides therewith, and the wedge-shaped clamping block (10) is clamped into the clamping hole (602) and abuts against the button (603), and a socket (901) matching the sensor plug is arranged in the mold base (9).
5. The automobile sensor testing device according to claim 1, characterized in that: The clamping and pushing mechanism comprises a movable frame (11), a bidirectional module (12) and an elastic clamping assembly; the two movable frames (11) are respectively located on both sides of a feed conveyor belt (2) and a discharge conveyor belt (3); the movable frames (11) on both sides are respectively connected to two elastic clamping assemblies with the same movement direction; the bidirectional module (12) is connected to the frame (1) and simultaneously drives the movable frames (11) on both sides to move closer to or farther from each other.
6. The automobile sensor testing device according to claim 5, characterized in that: The elastic clamping assembly comprises a connecting rod A (13), a clamping plate (14), a slider (15), a connecting rod B (16) and a tensioning spring (17); the clamping plate (14) is parallel to the movable frame (11), and the two connecting rods A (13) are parallel to each other and rotate simultaneously to connect the movable frame (11) and the clamping plate (14); the slider (15) is slidably connected to the movable frame (11), and the connecting rod B (16) is rotatably connected to the slider (15) and the clamping plate (14), and the connecting rod A (13) and the connecting rod B (16) are distributed in a V-shaped structure; the tensioning spring (17) is connected to the movable frame (11) and abuts against the slider (15), so as to provide tensioning force for the clamping plate (14) to clamp the sensor through the tensioning spring (17).
7. The automobile sensor testing device according to claim 1, characterized in that: The detection assembly comprises a control frame (18), a movable plate (19) and a detector (20); the control frame (18) is connected to the frame (1), the control frame (18) is slidably connected to the movable plate (19), the detector (20) is detachably connected to the movable plate (19), and a hydraulic cylinder (21) is provided on the control frame (18) for driving the movable plate (19) and the detector (20) to move toward a sensor to be detected.
Citation Information
Patent Citations
Performance testing device for automobile oxygen sensor
CN219830223U