Layered tearing device for copper plate

Abstract

The utility model provides a layered tearing device for a copper plate. The layered tearing device comprises a manipulator device, a clamping jaw mechanism, a plate tearing platform, a first tray and a second tray, the output end of the manipulator device is connected with the clamping jaw mechanism, and the clamping jaw mechanism is used for grabbing a copper plate; pressing mechanisms are arranged on the left side and the right side of the plate tearing platform, and a jacking mechanism is arranged in the center of the plate tearing platform; the first tray is used for placing qualified copper plates, and the second tray is used for placing unqualified copper plates. According to the layering tearing device for the copper plate, the problem that workers are prone to fatigue due to the fact that a large amount of physical power needs to be consumed when an electric saw is manually operated to cut the copper plate in the related technology is solved.

Description

Technical Field

[0001] The utility model belongs to the field of copper plate production and packaging, in particular to a layered tearing device for copper plates. Background Art

[0002] Electrolyzed copper plates are an important raw material in industrial production and are usually sold in whole stacks. The weight of each stack of copper plates needs to meet certain specifications, usually around 160 kilograms, but in actual production, the weight of a single stack of copper plates may exceed the specified upper limit. In order to ensure that the product meets the specifications and control production costs, these copper plates often need to be layered. Since the related technology uses manually operated electric saws to cut copper plates, which requires a lot of physical strength, workers who engage in such work for a long time are prone to fatigue, which further increases safety risks. Summary of the invention

[0003] In view of this, the present invention aims to solve one of the related technical problems at least to a certain extent.

[0004] In order to achieve the above object, the technical solution of the utility model is implemented as follows:

[0005] A layered tearing device for copper plates, comprising a manipulator device, a clamping claw mechanism, a plate tearing platform, a first tray and a second tray;

[0006] The output end of the manipulator device is connected to the gripper mechanism, and the gripper mechanism is used to grab the copper plate;

[0007] The left and right sides of the tearing plate platform are provided with a clamping mechanism, and the center position of the tearing plate platform is provided with a jacking mechanism;

[0008] The first tray is used for placing qualified copper plates, and the second tray is used for placing unqualified copper plates.

[0009] Furthermore, the clamping mechanism includes a first mounting plate, a fixed clamping jaw, a movable clamping jaw and a clamping jaw driving device. The middle part of the first mounting plate is connected to the output end of the manipulator device. The fixed clamping jaw is arranged at one end of the first mounting plate. The other end of the first mounting plate is slidably connected to the movable clamping jaw. The clamping jaw driving device is used to push the movable clamping jaw to move horizontally. The first mounting plate is provided with a first sensor and a second sensor. The first sensor and the second sensor are both used to detect the copper plate.

[0010] Furthermore, the clamp driving device includes a clamp cylinder, a fixed plate and a push plate, the output end of the clamp cylinder is connected to the first mounting plate through the fixed plate, and the fixed end of the clamp cylinder is connected to the movable clamp through the push plate.

[0011] Furthermore, the tearing plate platform includes a bottom plate and a bracket, the bottom plate is arranged on the top of the bracket, the two clamping mechanisms are symmetrically arranged on the left and right sides of the bottom plate, and the lifting mechanism is arranged in the middle of the bottom plate.

[0012] Furthermore, the clamping mechanism includes a clamping member, a clamping cylinder, a third sensor and a fourth sensor, the output end of the clamping cylinder is connected to the clamping member, the clamping cylinder is connected to the bracket through a second mounting plate, the third sensor is used to monitor whether the clamping cylinder is clamped, and the fourth sensor is used to monitor whether the clamping cylinder is open.

[0013] Furthermore, the lifting mechanism includes a lifting cylinder, a cylinder mounting plate, a lifting plate and a fifth sensor, the fixed end of the lifting cylinder is connected to the bracket through the cylinder mounting plate, the output end of the lifting cylinder is connected to the lifting plate through a second floating joint, a notch is provided in the middle of the base plate, the lifting plate is arranged in the notch, and the fifth sensor is used to detect whether a copper plate is placed above the base plate.

[0014] Furthermore, the lifting mechanism also includes a guide structure, which includes two guide rods and two bearing seats. The two guide rods are symmetrically arranged on the left and right, the top of the guide rod is connected to the lifting plate, and the guide rod is connected to the cylinder mounting plate through a bearing seat.

[0015] Furthermore, it also includes a third tray, and the third tray is used to place the copper plate to be processed.

[0016] Furthermore, the fixed clamp is provided with a sixth sensor for detecting the copper plate.

[0017] Compared with the prior art, the layered tearing device for copper plates described in the utility model has the following advantages:

[0018] 1. The clamping mechanism set on the left and right sides of the tearing platform can firmly fix the copper plate to prevent the copper plate from shifting during the stratification process. It not only improves the stratification accuracy, but also avoids damage to the copper plate during the stratification process. The sensor of the clamping mechanism can monitor the clamping state in real time to ensure the reliability of operation. The lifting mechanism in the center of the tearing platform can lift the copper plate after stratification, making the stratification process smoother. The combination of the lifting cylinder and the guide structure makes the lifting process smooth and accurate. The sensor on the lifting mechanism can detect the presence of the copper plate, further improving automation.

[0019] 2. The clamp mechanism includes a fixed clamp and a movable clamp, which can accurately grasp and place the copper plate through the drive of the clamp drive device (such as a clamp cylinder). The sliding connection design of the fixed clamp and the movable clamp allows the clamp to be adjusted according to the thickness of the copper plate to ensure the stability and accuracy of the grasping. The clamp mechanism is used in conjunction with the manipulator device to achieve automated operation and reduce the need for manual intervention. This not only improves the layering efficiency, but also reduces the labor cost and labor intensity in the operation. Through automated operation, continuous and efficient production can be achieved. BRIEF DESCRIPTION OF THE DRAWINGS

[0020] The accompanying drawings constituting a part of the present invention are used to provide a further understanding of the present invention. The illustrative embodiments of the present invention and their descriptions are used to explain the present invention and do not constitute an improper limitation on the present invention. In the accompanying drawings:

[0021] Figure 1 This is a schematic diagram of a layered tearing device for copper plates according to an embodiment of the utility model;

[0022] Figure 2 This is a schematic diagram of the structure of the tearing plate platform according to an embodiment of the utility model;

[0023] Figure 3 This is a schematic diagram of the copper plate stack structure described in an embodiment of the utility model;

[0024] Figure 4 This is a schematic diagram of the structure of the jacking mechanism described in an embodiment of the utility model;

[0025] Figure 5 This is a schematic diagram of the structure of the clamping mechanism according to an embodiment of the utility model;

[0026] Figure 6 This is a schematic structural diagram of the clamping jaw driving device described in an embodiment of the utility model.

[0027] Description of reference numerals:

[0028] 1. Robot base plate; 2. Robot device; 3. Gripping mechanism; 4. Unqualified copper plate; 5. First pallet; 6. Copper plate in process; 7. Plate tearing platform; 8. Qualified copper plate; 9. Second pallet; 10. Copper plate to be processed; 11. Third pallet; 12. Bracket; 13. Lifting plate; 14. Bottom plate; 15. Pressing piece; 16. Pressing cylinder; 17. Third sensor; 18. Third mounting plate; 19. Second mounting plate; 20. Fourth mounting plate; 21. Fifth mounting plate Mounting plate; 22, solenoid valve; 23, sixth mounting plate; 24, fourth sensor; 25, second floating joint; 26, bearing seat; 27, fifth sensor; 28, lifting cylinder; 29, guide rod; 30, first mounting plate; 31, fixed clamp; 32, first sensor; 33, second sensor; 34, guide rail; 35, clamp cylinder; 36, first floating joint; 37, slider; 38, seventh mounting plate; 39, sixth sensor; 40, movable clamp. DETAILED DESCRIPTION

[0029] It should be noted that, in the absence of conflict, the embodiments of the present invention and the features in the embodiments can be combined with each other.

[0030] In the description of the present utility model, it should be understood that the terms "center", "longitudinal", "lateral", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside" and the like indicate positions or positional relationships based on the positions or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present utility model and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the present utility model. In addition, the terms "first", "second", etc. are only used for descriptive purposes, and cannot be understood as indicating or implying relative importance or implicitly indicating the number of technical features indicated. Therefore, features defined as "first", "second", etc. may explicitly or implicitly include one or more of the features. In the description of the present utility model, unless otherwise specified, "multiple" means two or more.

[0031] In the description of the present invention, it should be noted that, unless otherwise clearly specified and limited, the terms "installation", "connection" and "connection" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be an indirect connection through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood by specific circumstances.

[0032] The present invention will be described in detail below with reference to the accompanying drawings and in combination with embodiments.

[0033] A delamination tearing device for copper plates, such as Figure 1 As shown, it includes a manipulator device, a clamping mechanism 3, a plate tearing platform 7, a first tray 5 and a second tray 9; the output end of the manipulator device is connected to the clamping mechanism 3, and the clamping mechanism 3 is used to grab the copper plate; the left and right sides of the plate tearing platform 7 are provided with a clamping mechanism, and the center of the plate tearing platform 7 is provided with a lifting mechanism; the first tray 5 is used to place the qualified copper plate 4, and the second tray 9 is used to place the unqualified copper plate 8. It also includes a third tray 11, and the third tray 11 is used to place the copper plate 10 to be processed.

[0034] like Figure 5-6 As shown, the clamp mechanism 3 includes a first mounting plate 30, a fixed clamp 31, a movable clamp 40 and a clamp driving device. The middle part of the first mounting plate 30 is connected to the output end of the manipulator device. A fixed clamp 31 is provided at one end of the first mounting plate 30, and the other end of the first mounting plate 30 is slidably connected to the movable clamp 40. The clamp driving device is used to push the movable clamp 40 to move horizontally. The first mounting plate 30 is provided with a first sensor 32 and a second sensor 33, and the first sensor 32 and the second sensor 33 are both used to detect the copper plate. The fixed clamp 31 is provided with a sixth sensor 39 for detecting the copper plate. The clamp mechanism 3 includes a fixed clamp 31 and a movable clamp 40, and can accurately grasp and place the copper plate through the drive of the clamp driving device (such as the clamp cylinder 35). The sliding connection design of the fixed clamp 31 and the movable clamp 40 allows the clamp to be adjusted according to the thickness of the copper plate to ensure the stability and accuracy of the grasping. The clamp mechanism 3 is used in conjunction with the manipulator device to achieve automated operation and reduce the need for manual intervention. This not only improves the layering efficiency, but also reduces the manpower cost and labor intensity in the operation. Through automated operation, continuous and efficient production can be achieved.

[0035] The clamp driving device includes a clamp cylinder 35, a fixed plate and a push plate. The output end of the clamp cylinder 35 is connected to the first mounting plate 30 through the fixed plate, and the fixed end of the clamp cylinder 35 is connected to the movable clamp 40 through the push plate.

[0036] like Figure 3-4As shown, the tearing plate platform 7 includes a bottom plate 14 and a bracket 12, the bottom plate 14 is arranged on the top of the bracket 12, two clamping mechanisms are symmetrically arranged on the left and right sides of the bottom plate 14, and the lifting mechanism is arranged in the middle of the bottom plate 14. The clamping mechanisms arranged on the left and right sides of the tearing plate platform 7 can firmly fix the copper plate to prevent the copper plate from being displaced during the stratification process. It not only improves the stratification accuracy, but also avoids damage to the copper plate during the stratification process. The sensor of the clamping mechanism can monitor the clamping state in real time to ensure the reliability of the operation. The lifting mechanism in the center of the tearing plate platform 7 can lift the copper plate after stratification, making the stratification process smoother. The combination of the lifting cylinder 28 and the guide structure makes the lifting process smooth and accurate. The sensor on the lifting mechanism can detect the presence of the copper plate, further improving automation.

[0037] The clamping mechanism includes a clamping member 15, a clamping cylinder 16, a third sensor 17 and a fourth sensor 24. The output end of the clamping cylinder 16 is connected to the clamping member 15. The clamping cylinder 16 is connected to the bracket 12 through a second mounting plate 19. The third sensor 17 is used to monitor whether the clamping cylinder 16 is clamped. The fourth sensor 24 is used to monitor whether the clamping cylinder 16 is open.

[0038] The lifting mechanism includes a lifting cylinder 28, a cylinder mounting plate, a lifting plate 13 and a fifth sensor 27. The fixed end of the lifting cylinder 28 is connected to the bracket 12 through the cylinder mounting plate. The output end of the lifting cylinder 28 is connected to the lifting plate 13 through the second floating joint 25. A notch is provided in the middle of the bottom plate 14. The lifting plate 13 is arranged in the notch. The fifth sensor 27 is used to detect whether a copper plate is placed above the bottom plate 14. The lifting mechanism also includes a guide structure, which includes two guide rods 29 and two bearing seats 26. The two guide rods 29 are symmetrically arranged. The top of the guide rod 29 is connected to the lifting plate 13. The guide rod 29 is connected to the cylinder mounting plate through a bearing seat 26.

[0039] The robot base plate 1 fixes the robot device 2 (using a 6-axis robot) to carry. The gripper mechanism 3 is responsible for clamping the copper plate. The first tray 5 is responsible for placing the unqualified copper plate 4. The tearing plate platform 7 is responsible for fixing the copper plate 6 in process when tearing the plate. The second tray 9 is responsible for placing the qualified copper plate 8. The third tray 11 is responsible for placing the copper plate to be processed 10 (the copper plate to be processed is an upper and lower layer with an opening in the middle). The bracket 12 is responsible for fixing the tearing plate platform 7. The lifting plate 13 is installed on the lifting cylinder 28 and connected through the second floating joint 25. The guide rod 29 is installed on the bearing seat 26 for guidance. The lifting plate 13 is responsible for lifting the copper plate on the tearing plate platform 7 for easy clamping. The bottom plate 14 is a stainless steel part. The bottom plate 14 is responsible for placing the copper plate to prevent the copper plate from contacting the bracket 12 below (the part in contact with the copper plate needs to be made of stainless steel). The clamping member 15 is installed on the clamping cylinder 16 to clamp the copper plate. The third sensor 17 is installed on the third mounting plate 18 to detect whether the clamping cylinder 16 is clamped. The second mounting plate 19 fixes the oil cylinder 16. The fourth mounting plate 20 fixes the fifth sensor 27 to detect whether there is a copper plate on the tearing plate platform. The fifth mounting plate 21 fixes the solenoid valve 22, which is responsible for opening and pressing the oil cylinders 16 on both sides. The fourth sensor 24 is installed on the sixth mounting plate 23 to detect whether the oil cylinder on the other side is open. The first mounting plate 30 fixes the first sensor 32 and the second sensor 33. The first sensor 32 and the second sensor 33 expand the detection range to prevent failure to detect in the card slot of the clamping mechanism 3, and detect whether there is a copper plate on the clamping mechanism 3 together with the sixth sensor 39 fixed on the seventh mounting plate 38. The fixed clamp 31 and the movable clamp 40 are responsible for clamping the copper plate (the end is pointed to facilitate clamping the copper plate). The slider 37 is installed on the guide rail 24 and is responsible for guiding the movable clamp 40. The cylinder 35 is installed on the fixed clamp 31 and is responsible for driving the movable clamp 40. The first floating joint 36 connects the cylinder 35 and the movable clamp 40 to float and prevent over-constraint.

[0040] How this example works

[0041] The device is used for copper plates to be torn apart and used as copper plate counterweights when the copper plates are packaged and stacked.

[0042] Step 1: The robot device 2 grabs the lower layer of the copper plate 10 to be processed from the third tray 11 (the opening size of each copper plate is uncertain and the position of the upper layer is uncertain, so the lower layer is grabbed). The output end of the robot device 2 flips 180° (separates the two layers of copper plates) and places the copper plate on the tearing platform 7, with the clamping claws kept in a clamped state.

[0043] Step 2: The clamping cylinders 16 on both sides drive the clamping member 15 to clamp a layer of the copper plate. The third sensor 17 detects whether it is clamped. If it is clamped, proceed to step 3, otherwise repeat the clamping. If it is not clamped after three times, an alarm is issued for manual processing.

[0044] Step 3: The robot device 2 drives the clamping mechanism 3 to rotate along the connection between the two layers of the copper plate 6 being processed to tear the copper plate apart. If the tearing is successful, otherwise it is a defective plate and is placed on the tray 5.

[0045] Step 4: The robot device 2 places the torn copper plate on the second pallet 9, and the lifting cylinder 28 drives the lifting plate 13 to lift up another layer of copper plate, and the robot device 2 grabs it and places it on the second pallet 9 as well.

[0046] Step 5: Repeat step 1.

[0047] The above are only preferred embodiments of the present invention and are not intended to limit the present invention. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.

Claims

1. A layered tearing device for copper plates, characterized in that: It comprises a manipulator device, a clamping claw mechanism (3), a board tearing platform (7), a first tray (5) and a second tray (9); The output end of the manipulator device is connected to the clamping mechanism (3), and the clamping mechanism (3) is used to grab the copper plate; The left and right sides of the tearing plate platform (7) are provided with a clamping mechanism, and the center position of the tearing plate platform (7) is provided with a lifting mechanism; The first tray (5) is used to place qualified copper plates (4), and the second tray (9) is used to place unqualified copper plates (8).

2. A layered tearing device for copper plates according to claim 1, characterized in that: The clamping mechanism (3) comprises a first mounting plate (30), a fixed clamping jaw (31), a movable clamping jaw (40) and a clamping jaw driving device. The middle part of the first mounting plate (30) is connected to the output end of the manipulator device. The fixed clamping jaw (31) is arranged at one end of the first mounting plate (30). The other end of the first mounting plate (30) is slidably connected to the movable clamping jaw (40). The clamping jaw driving device is used to push the movable clamping jaw (40) to move horizontally. The first mounting plate (30) is provided with a first sensor (32) and a second sensor (33). The first sensor (32) and the second sensor (33) are both used to detect copper plates.

3. A layered tearing device for copper plates according to claim 2, characterized in that: The clamping jaw driving device comprises a clamping jaw cylinder (35), a fixed plate and a push plate, wherein the output end of the clamping jaw cylinder (35) is connected to the first mounting plate (30) via the fixed plate, and the fixed end of the clamping jaw cylinder (35) is connected to the movable clamping jaw (40) via the push plate.

4. A layered tearing device for copper plates according to any one of claims 1 to 3, characterized in that: The tearing plate platform (7) comprises a bottom plate (14) and a bracket (12), wherein the bottom plate (14) is arranged on the top of the bracket (12), the two pressing mechanisms are symmetrically arranged on the left and right sides of the bottom plate (14), and the lifting mechanism is arranged in the middle of the bottom plate (14).

5. A layered tearing device for copper plates according to claim 4, characterized in that: The clamping mechanism comprises a clamping member (15), a clamping cylinder (16), a third sensor (17) and a fourth sensor (24); the output end of the clamping cylinder (16) is connected to the clamping member (15); the clamping cylinder (16) is connected to the bracket (12) via a second mounting plate (19); the third sensor (17) is used to monitor whether the clamping cylinder (16) is clamped; and the fourth sensor (24) is used to monitor whether the clamping cylinder (16) is opened.

6. A layered tearing device for copper plates according to claim 4, characterized in that: The lifting mechanism comprises a lifting cylinder (28), a cylinder mounting plate, a lifting plate (13) and a fifth sensor (27); the fixed end of the lifting cylinder (28) is connected to the bracket (12) via the cylinder mounting plate; the output end of the lifting cylinder (28) is connected to the lifting plate (13) via a second floating joint (25); a notch is provided in the middle of the base plate (14); the lifting plate (13) is arranged in the notch; and the fifth sensor (27) is used to detect whether a copper plate is placed above the base plate (14).

7. A layered tearing device for copper plates according to claim 6, characterized in that: The lifting mechanism also includes a guide structure, which includes two guide rods (29) and two bearing seats (26). The two guide rods (29) are symmetrically arranged on the left and right. The top of the guide rod (29) is connected to the lifting plate (13), and the guide rod (29) is connected to the cylinder mounting plate through a bearing seat (26).

8. The device for tearing apart layers of copper plates according to claim 4, characterized in that: It also comprises a third tray (11), wherein the third tray (11) is used for placing the copper plate (10) to be processed.

9. The delamination tearing device for copper plate according to claim 2, characterized in that: The fixed clamping jaw (31) is provided with a sixth sensor (39) for detecting the copper plate.

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