Polycrystalline silicon rod conveying device
By designing a polycrystalline silicon silicon rod transportation device, continuous and safe transportation of silicon rods is achieved, the problems of silicon rod fracture and pollution in the prior art are solved, and the quality and production efficiency of silicon rods are improved.
Patent Information
- Application Number
- CN202421465991.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-25
- Publication Date
- 2025-05-13
- Estimated Expiration
- 2034-06-25
AI Technical Summary
The existing polysilicon silicon rod production lines are prone to fracture and contamination of silicon rods during transportation, and the work sections are discontinuous and the efficiency is low.
A polycrystalline silicon silicon rod transportation device is designed, including a reduction furnace silicon rod transportation device, a silicon rod segment feeding device, a heating transportation device, a cooling transportation device, a feeding belt and a crusher. The segment cutting, heating, cooling and crushing of the silicon rod is carried out through a continuous process flow, and the anti-pollution material and a robotic arm are used to achieve safe and efficient transportation of the silicon rod.
The continuous and safe transportation of silicon rods is achieved, effectively improving the quality of silicon rods and improving production efficiency.
Smart Images

Figure CN222860547U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of polysilicon, in particular to a polysilicon rod transportation device. Background Art
[0002] The existing polysilicon rod production lines all unload the rods, break them into sections, heat them in a high-temperature heating furnace, cool them, break them, and then use a fully automatic packaging line for weighing and packaging. When the rods are broken, they are first heated in a high-temperature heating furnace, then enter an ultrapure water tank for cooling, and then enter the breaking process. During this process, the transportation of the rods is particularly important. The rods are prone to breakage during transportation, and when they are cooled in ultrapure water, pollutants are easily attached to the surface of the rods, causing the surface of the rods to be contaminated.
[0003] In addition, each section of the above process is not continuous, and each section requires manual participation, which has low efficiency. Utility Model Content
[0004] The purpose of the utility model is to overcome the defects of the prior art and provide a polysilicon rod transportation device with a continuous process, safety and effective improvement of the quality of the silicon rods.
[0005] In order to achieve the above purpose, the technical solution adopted by the utility model is:
[0006] A polysilicon rod transport device, the device comprising: a reduction furnace silicon rod transport device 1, a silicon rod segment feeding device 2, a heating transport device 3, a cooling transport device 4, a feeding belt 5 and a crusher 6; the silicon rod segment feeding device 2 is arranged at one end of the reduction furnace silicon rod transport device 1, the heating transport device 3 is arranged at the other end of the silicon rod segment feeding device 2, the cooling transport device 4 is arranged at the other end of the heating transport device 3, the feeding belt 5 is arranged at the other end of the cooling transport device 4, and the crusher 6 is arranged at the other end of the feeding belt 5.
[0007] Furthermore, the reduction furnace silicon rod transportation device 1 comprises a conveyor belt and a plurality of material troughs 1 - 1 detachably arranged on the conveyor belt.
[0008] Furthermore, a lining is provided in the material tank 1-1; the lining is made of an anti-pollution material; the lining is made of quartz or silicon.
[0009] Furthermore, a protrusion is provided on one side of the material trough 1-1, and a connecting hole matching the protrusion is provided on the other side.
[0010] Furthermore, the silicon rod segment feeding device 2 comprises a pushing robot 2-1, a segment cutting robot 2-2, a feeding robot 2-3 and a telescopic baffle 2-4;
[0011] The pushing robot 2 - 1 , the segmenting robot 2 - 2 , the feeding robot 2 - 3 and the telescopic baffle 2 - 4 are sequentially arranged on the platform of the silicon rod segmenting and feeding device 2 .
[0012] Furthermore, the heating and transporting device 3 comprises a heating furnace 3-1, a work station 3-2 and a conveyor belt 3-3;
[0013] The hot furnace 3-1 is arranged above the conveyor belt 3-3, and a plurality of workstations 3-2 are arranged on the conveyor belt 3-3.
[0014] Furthermore, a plurality of grooves are provided on the work station 3-2.
[0015] Furthermore, the cooling and transporting device 4 comprises a cooling water tank 4-1 and a three-axis robotic arm 4-2;
[0016] The three-axis robotic arm 4-2 is arranged on one side of the cooling water tank 4-1.
[0017] Furthermore, an ultrasonic generator is arranged in the cooling water tank 4-1; the cooling water tank 4-1 is an ultrapure water cooling water tank.
[0018] Furthermore, the three-axis robotic arm 4-2 includes an X-axis for horizontal movement, a Z-axis for vertical movement, and a Y-axis provided with a rotatable robotic arm.
[0019] In a polycrystalline silicon rod transportation device provided by the utility model, the reduction furnace silicon rod transportation device 1 is in the shape of a transportation belt, on which a material trough 1-1 for placing silicon rods is arranged, a bottom lining (anti-pollution material, quartz or silicon) is arranged inside the material trough 1-1, each material trough 1-1 is detachably connected, one side of each material trough 1-1 is provided with a protrusion, and the other side is provided with a hole connected to the protrusion; each material trough 1-1 can rotate 360 degrees, and can be placed parallel to or vertically with the reduction furnace silicon rod transportation device 1 according to the needs of the silicon rod; the reduction furnace silicon rod transportation device 1 is mainly used to grab the long silicon rods discharged from the reduction furnace through a mechanical arm, place them in the material trough 1-1, and transmit them to the silicon rod cutting process.
[0020] The above-mentioned transport device can be placed in a single layer or in multiple layers.
[0021] The silicon rod segmentation and loading device 2 is provided with a pushing robot 2-1, a segmentation robot 2-2, a feeding robot 2-3 and a telescopic baffle 2-4. The telescopic baffle 2-4 is provided with a pressure switch. The pushing robot 2-1 pushes the silicon rod and touches the telescopic baffle 2-4 and then touches the pressure sensing switch. At this time, the silicon rod has completely entered the feeding robot, and then the segmentation robot 2-2 cuts it. Then the feeding robot 2-3 moves to the set position, rises to the set position, rotates a certain angle, and then moves to the set position to place the silicon rod on the heating and transportation device 3.
[0022] The heating and transporting device 3 is a rotatable annular device, on which a plurality of grooves 3-2 are arranged, on which the silicon rods cut into segments can be placed. The heating and transporting device 3 moves one station according to the set time.
[0023] The cooling and transporting device 4 is realized by a three-axis robot arm 4-2, on which a robot arm is installed. The robot arm has a groove for placing silicon rods of the same size and material as the above-mentioned transporting device. The robot arm includes an X-axis for forward and backward movement, a Z-axis for up and down movement, and a Y-axis for horizontal movement and rotation of the robot arm. When the rotary feeder rotates one station, the robot arm enters the heating furnace 3-1 to take away the silicon rods of one station, and then puts them into the cooling water tank 4-1 for cooling and ultrasonic cleaning according to the set cooling time. After cooling and cleaning, the robot arm rises and comes out of the cooling water tank 4-1 and then rotates a certain angle to place the silicon rods on the feeding belt.
[0024] Compared with the prior art, the polysilicon rod transportation device provided by the utility model has the following advantages:
[0025] (1) The process is continuous.
[0026] (2) Safety.
[0027] (3) Effectively improve the quality of silicon rods. BRIEF DESCRIPTION OF THE DRAWINGS
[0028] Figure 1 The utility model is a structural schematic diagram of a polysilicon rod transportation device.
[0029] Figure 2 The utility model provides a schematic structural diagram of a silicon rod cutting and feeding device of a polysilicon rod transport device.
[0030] Figure 3 The utility model provides a heating and transporting device structure diagram of a polysilicon rod transporting device.
[0031] Figure 4 The utility model provides a schematic diagram of the structure of a feeding manipulator of a polysilicon rod transportation device.
[0032] Figure 5 The utility model provides a heating and transporting device structure diagram of a polysilicon rod transporting device.
[0033] Figure 6 The utility model provides a cooling and transporting device structure diagram of a polysilicon rod transporting device.
[0034] In the figure: 1 is the silicon rod transport device of the reduction furnace, 2 is the silicon rod cutting and loading device, 3 is the heating transport device, 4 is the cooling transport device, 5 is the loading belt, 6 is the crusher, 1-1 is the material trough, 2-1 is the pushing robot, 2-2 is the cutting robot, 2-3 is the feeding robot, 2-4 is the telescopic baffle, 3-1 is the heating furnace, 3-2 is the groove, 3-3 is the conveyor belt, 4-1 is the cooling water tank, and 4-2 is the three-axis robot arm. DETAILED DESCRIPTION
[0035] In order to enable those skilled in the art to better understand the technical solution of the utility model, the utility model is further described in detail in the following embodiments. The following embodiments are only used to illustrate the utility model, but are not used to limit the scope of the utility model.
[0036] A polysilicon rod transport device, the device comprising: a reduction furnace silicon rod transport device 1, a silicon rod segment feeding device 2, a heating transport device 3, a cooling transport device 4, a feeding belt 5 and a crusher 6; the silicon rod segment feeding device 2 is arranged at one end of the reduction furnace silicon rod transport device 1, the heating transport device 3 is arranged at the other end of the silicon rod segment feeding device 2, the cooling transport device 4 is arranged at the other end of the heating transport device 3, the feeding belt 5 is arranged at the other end of the cooling transport device 4, and the crusher 6 is arranged at the other end of the feeding belt 5.
[0037] Furthermore, the reduction furnace silicon rod transportation device 1 comprises a conveyor belt and a plurality of material troughs 1 - 1 detachably arranged on the conveyor belt.
[0038] Furthermore, anti-pollution material is provided in the material tank 1-1;
[0039] Furthermore, a protrusion is provided on one side of the material trough 1-1, and a connecting hole matching the protrusion is provided on the other side.
[0040] Furthermore, the silicon rod segment feeding device 2 comprises a pushing robot 2-1, a segment cutting robot 2-2, a feeding robot 2-3 and a telescopic baffle 2-4;
[0041] The pushing robot 2 - 1 , the segmenting robot 2 - 2 , the feeding robot 2 - 3 and the telescopic baffle 2 - 4 are sequentially arranged on the platform of the silicon rod segmenting and feeding device 2 .
[0042] Furthermore, the heating and transporting device 3 comprises a heating furnace 3-1, a work station 3-2 and a conveyor belt 3-3;
[0043] The hot furnace 3-1 is arranged above the conveyor belt 3-3, and a plurality of workstations 3-2 are arranged on the conveyor belt 3-3.
[0044] Furthermore, the station 3-2 is provided with a plurality of grooves.
[0045] Furthermore, the cooling and transporting device 4 comprises a cooling water tank 4-1 and a three-axis robotic arm 4-2;
[0046] The three-axis robotic arm 4-2 is arranged on one side of the cooling water tank 4-1.
[0047] Furthermore, an ultrasonic generator is arranged in the cooling water tank 4-1; the cooling water tank 4-1 is an ultrapure water cooling water tank.
[0048] Furthermore, the three-axis robotic arm 4-2 includes an X-axis for horizontal movement, a Z-axis for vertical movement, and a Y-axis provided with a rotatable robotic arm.
[0049] Example 1
[0050] A polysilicon rod transport device, the device comprising: a reduction furnace silicon rod transport device 1, a silicon rod segment feeding device 2, a heating transport device 3, a cooling transport device 4, a feeding belt 5 and a crusher 6; the silicon rod segment feeding device 2 is arranged at one end of the reduction furnace silicon rod transport device 1, the heating transport device 3 is arranged at the other end of the silicon rod segment feeding device 2, the cooling transport device 4 is arranged at the other end of the heating transport device 3, the feeding belt 5 is arranged at the other end of the cooling transport device 4, and the crusher 6 is arranged at the other end of the feeding belt 5.
[0051] The reduction furnace silicon rod transport device 1 comprises a conveyor belt and a plurality of troughs 1-1 detachably arranged on the conveyor belt. Anti-pollution materials are arranged in the troughs 1-1; a protrusion is arranged on one side of the trough 1-1, and a connection hole matching the protrusion is arranged on the other side.
[0052] The silicon rod segment feeding device 2 comprises a pushing robot 2-1, a segment cutting robot 2-2, a feeding robot 2-3 and a telescopic baffle 2-4; the pushing robot 2-1, the segment cutting robot 2-2, the feeding robot 2-3 and the telescopic baffle 2-4 are sequentially arranged on the platform of the silicon rod segment feeding device 2.
[0053] The heating and transporting device 3 comprises a heating furnace 3-1, a workstation 3-2 and a conveyor belt 3-3; the heating furnace 3-1 is arranged above the conveyor belt 3-3, and a plurality of workstations 3-2 are arranged on the conveyor belt 3-3. The workstations 3-2 are provided with a plurality of grooves. The cooling and transporting device 4 comprises a cooling water tank 4-1 and a three-axis robot arm 4-2; the three-axis robot arm 4-2 is arranged on one side of the cooling water tank 4-1. An ultrasonic generator is arranged in the cooling water tank 4-1; the cooling water tank 4-1 is an ultrapure water cooling water tank.
[0054] The three-axis robotic arm 4-2 includes an X-axis for horizontal movement, a Z-axis for vertical movement, and a Y-axis provided with a rotatable robotic arm.
[0055] The preferred embodiments of the present invention are described in detail above. However, the present invention is not limited to the specific details in the above embodiments. Within the technical concept of the present invention, various changes can be made to the technical solution of the present invention. These simple modifications all belong to the protection scope of the present invention.
[0056] It should also be noted that the various specific technical features and steps described in the above specific implementation methods can be combined in any suitable manner without contradiction. In order to avoid unnecessary repetition, the present utility model will not further describe various possible combinations.
[0057] In addition, various embodiments of the present invention may be arbitrarily combined, and as long as they do not violate the concept of the present invention, they should also be regarded as the contents disclosed by the present invention.
Claims
1. A polycrystalline silicon rod transportation device, characterized in that: The device comprises: a reduction furnace silicon rod transport device (1), a silicon rod cutting and feeding device (2), a heating transport device (3), a cooling transport device (4), a feeding belt (5) and a crusher (6); The silicon rod segment feeding device (2) is arranged at one end of the silicon rod transport device (1) of the reduction furnace, the heating transport device (3) is arranged at the other end of the silicon rod segment feeding device (2), the cooling transport device (4) is arranged at the other end of the heating transport device (3), the feeding belt (5) is arranged at the other end of the cooling transport device (4), and the crusher (6) is arranged at the other end of the feeding belt (5).
2. A polycrystalline silicon rod transportation device according to claim 1, characterized in that: The reduction furnace silicon rod transport device (1) comprises a conveyor belt and a plurality of material troughs (1-1) detachably arranged on the conveyor belt.
3. A polycrystalline silicon rod transportation device according to claim 2, characterized in that: A lining is arranged in the material trough (1-1); the lining is made of an anti-pollution material; the lining is made of quartz or silicon.
4. A polycrystalline silicon rod transportation device according to claim 2, characterized in that: One side of the material trough (1-1) is provided with a protrusion, and the other side is provided with a connecting hole matching the protrusion.
5. The polycrystalline silicon rod transportation device according to claim 1, characterized in that: The silicon rod segmentation feeding device (2) comprises a pushing robot (2-1), a segmentation robot (2-2), a feeding robot (2-3) and a telescopic baffle (2-4); The pushing robot (2-1), the segmenting robot (2-2), the feeding robot (2-3) and the telescopic baffle (2-4) are sequentially arranged on the platform of the silicon rod segmenting and feeding device (2).
6. The polycrystalline silicon rod transportation device according to claim 1, characterized in that: The heating and transporting device (3) comprises a heating furnace (3-1), a work station (3-2) and a conveyor belt (3-3); The hot furnace (3-1) is arranged above the conveyor belt (3-3), and a plurality of workstations (3-2) are arranged on the conveyor belt (3-3).
7. A polycrystalline silicon rod transportation device according to claim 6, characterized in that: The workstation (3-2) is provided with a plurality of grooves.
8. The polycrystalline silicon rod transportation device according to claim 1, characterized in that: The cooling and transporting device (4) comprises a cooling water tank (4-1) and a three-axis mechanical arm (4-2); The three-axis mechanical arm (4-2) is arranged on one side of the cooling water tank (4-1).
9. A polycrystalline silicon rod transportation device according to claim 8, characterized in that: An ultrasonic generator is arranged in the cooling water tank (4-1); the cooling water tank (4-1) is an ultrapure water cooling water tank.
10. The polycrystalline silicon rod transportation device according to claim 8, characterized in that: The three-axis mechanical arm (4-2) comprises an X-axis for horizontal movement, a Z-axis for vertical movement, and a Y-axis provided with a rotatable mechanical arm.